Patent Application
20060126146
This application claims priority under 35 USC 119 from Japanese Patent Application No. 2004-358917, the disclosure of which is incorporated by reference herein.
1. Field of the Invention
The present invention relates to an excellent light beam deflector, which is employed at an inner drum exposure apparatus (an inner face scanning-type light beam-scanning exposure apparatus) which scans a photosensitive surface disposed at an inner face of a cylindrical drum with a laser beam scanning optical system to perform exposure processing, or the like, and which corrects for astigmatism.
2. Description of the Related Art
For offset printing, photosensitive planographic printing plates (PS plates) are commonly employed. In the field of printing on these plates, CTP (computer-to-plate) systems have been realized which perform laser exposure processing based on digital data from a computer or the like, perform development processing for converting latent images formed on photosensitive planographic printing plates to visible images with an automatic developing machine, and produce direct printing plates.
In such CTP systems, inner drum exposure apparatuses (inner face scanning-type light beam-scanning exposure apparatuses), which guide a light beam of a laser or the like to a photosensitive surface of a photosensitive planographic printing plate which is a recording medium disposed on an inner peripheral face of a cylindrical drum to perform scanning-exposure processing, are widely used.
At such an inner drum exposure apparatus, a spinner mirror device is provided to serve as a light beam deflector (a monogon scanner). This spinner mirror device reflects condensed light from a light source side optical system at a spinner mirror, which is driven to rotate at high speed, to perform deflective scanning, in a main scanning direction, onto the photosensitive surface of the recording medium. Meanwhile, the spinner mirror device moves a spinner mirror section, by means of a sub-scanning movement component, in an axial direction of a circular center axis of a supporting body of the inner drum at a constant speed to perform sub-scanning. Thus, exposure processing is applied to the whole of the photosensitive surface of the recording medium.
For a conventional light beam deflector (monogon scanner), a spin motor module which is equipped with an astigmatic difference correction component, in order to compensate for deformation when an inclined mirror (the spinner mirror) is rotating at high speed, has been proposed. In this light beam deflector (monogon scanner), the inclined mirror is disposed inside a tubular casing of which one end is open and another end is closed. This inclined mirror is inclined at an angle of 45° with respect to a central axis of the tubular casing.
At such a light beam deflector, an incident light beam enters through this opening portion of the tubular casing and is reflected at the inclined mirror. The reflected light beam is emitted through a side opening portion, which is formed through a side face of the tubular casing, and is focused onto a recording medium.
This tubular casing is rotated at high speed (generally at least 10,000 rpm) for scanning the light beam. Thus, the inclined mirror is deformed by centrifugal force, and an aberration arises in the light beam.
Accordingly, an optically flat glass plate is disposed at the opening portion of the tubular casing such that adjustment of an angle thereof relative to the inclined mirror is possible. By adjusting a relative angle between the optically flat glass plate and the inclined mirror, an astigmatism correction which cancels the aberration is implemented (see, for example, U.S. Pat. No. 5,768,001).
However, with an astigmatic difference correction component of a conventional light beam deflector that is structured thus, because of the structure in which the inclined mirror to be rotated at high speed is disposed inside the tubular casing and the optically flat glass plate is mounted at the opening portion of the tubular casing such that the angle thereof is adjustable, there are problems in that components are more numerous and more complex, and the light beam deflector is more expensive. Moreover, because weight of the light deflection section is heavier, there is a problem in that, given the same motor, there is a limitation on speeds of rotation at which it is possible to rotate.
In light of the problem described above, an object of the present invention is to provide a new light beam deflector which realizes an astigmatic difference correction component with simple structure at a prism member including a reflective surface, for reflecting a condensed light beam in order to perform deflective scanning, and which can be fabricated at low cost.
A light beam deflector of the present invention is a light beam deflector at which a light beam modulated in accordance with image information passes through an incidence face of a cubic prism which is driven to rotate, the light beam deflector reflecting the light beam at a reflection surface, emitting the light beam through an emission face, and deflecting and scanning the light beam, for recording an image at a recording medium, in which light beam deflector at least one of the light beam incidence face and emission face of the cubic prism includes an astigmatic difference correction surface, which is specified with an inclination angle and inclination direction suitable for correcting astigmatism that arises due to the light beam passing through the incidence face, being reflected at the reflection surface and passing through the emission face.
According to the structure as described above, an inclined surface is integrally formed at the cubic prism, and the correction inclination angle and the inclination direction of the inclined surface compensate so as to reduce astigmatism that arises at the reflection surface. Thus, a light beam that has passed through the cubic prism is narrowly constricted and excellently focused to a beam spot. Thus, an image can be exposed with high precision without experiencing adverse effects from astigmatism, and it is possible to form a precise image and maintain stable image quality during recording exposure.
In the light beam deflector of the present invention, the astigmatic difference correction surface of the cubic prism may be formed so as to include an isosceles trapezoid shape in a sectional view cut along an axial direction of the rotation.
In the light beam deflector of the present invention, the astigmatic difference correction surface of the cubic prism may be formed so as to include a parallelogram shape in a plan view of directions orthogonal to an axis of the rotation.
In the light beam deflector of the present invention, the astigmatic difference correction surface may be formed at an incidence face portion of the cubic prism, with the astigmatic difference correction surface including an inclination in the form of a rotation about a sub-scanning direction of the reflection surface, the sub-scanning direction being a direction in which the reflection surface is inclined with respect to the incident light beam.
In the light beam deflector of the present invention, the astigmatic difference correction surface may be formed at an incidence face portion of the cubic prism, with the astigmatic difference correction surface including an inclination in the form of a rotation about a main scanning direction of the reflection surface, the main scanning direction being a direction in which the reflection surface is orthogonal with respect to the incident light beam.
According to the structures described above, the cubic prism can be formed with rotational symmetry about the axis of rotation. Hence, it is possible to suppress vibrations when the cubic prism is rotated at high speed.
According to the present invention, a light beam deflector is employed which realizes an astigmatic difference correction component with simple structure integrally with a prism member that includes a condensed light beam reflection surface for performing deflective scanning. As a result, there is an effect in that fabrication at low cost is possible.
An embodiment relating to a light beam deflector of the present invention is described with FIGS. 1 to 10. The light beam deflector relating to the present embodiment is suitable for employment in a CTP (computer-to-plate) system in which a photosensitive planographic printing plate (PS plate) for offset printing serves as a recording medium, laser exposure processing is performed on the basis of digital data from a computer or the like, development processing at an automatic developer converts a latent image formed on the photosensitive planographic printing plate to a visible image, and a direct printing plate is produced.
This CTP system is equipped with an automatic feeding apparatus 10 with printing plate supply cassettes 20, a sheet supply apparatus 12, an inner drum exposure apparatus (a monogon scanner) 14, a buffer apparatus 16, and a development and processing apparatus 18. The sheet supply apparatus 12 separates and supplies PS plates 22 one by one. The PS plates 22 are photosensitive planographic printing plate in the printing plate supply cassettes 20.
In this CTP system, as the recording medium which is an object of exposure processing, it is possible to use, for example, a PS plate at which an image-recording layer including a photosensitive material is formed on a support which is a thin aluminous plate, or a photopolymer plate, a silver salt-type photosensitive material or the like.
The automatic feeding apparatus 10 of this CTP system stores a plurality of the printing plate supply cassettes 20, which are installed from outside by an operator, on respective storage shelves 24, and feeds a required printing plate supply cassette 20 to the sheet supply apparatus 12.
The sheet supply apparatus 12 opens up a lid of the printing plate supply cassette 20 that has been fed thereto, lifts up a sheaf of the PS plates 22 that are accommodated in the printing plate supply cassette 20 with a lifting mechanism 26, separates out the PS plates 22 one at a time with a separation roller 28, and supplies each PS plate 22 to the inner drum exposure apparatus 14. At this sheet supply apparatus 12, an interleaf removal section 32 is provided for separating interleaf sheets 30, which are superposingly sandwiched between the PS plates 22 for protecting photosensitive surfaces thereof, and storing the interleaf sheets 30.
The inner drum exposure apparatus 14 of this CTP system is structured with a support body 34 as a principal body thereof. The support body 34 has a circular arc-form inner peripheral face (i.e., a shape constituting a portion of an inner peripheral face of a circular tube). The PS plate 22 is supported along the inner peripheral face of this support body 34.
At this inner drum exposure apparatus 14, the PS plate 22, which is an unrecorded recording medium, is retained, by a vacuum suction component, in a state which is assuredly closely adhered to and lying along the inner peripheral face of the support body 34. Thereafter, exposure processing is performed.
At the inner drum exposure apparatus 14, a spinner mirror device 36 is disposed at a center position of the circular arc of the support body 34 to serve as a light beam deflector. This spinner mirror device 36 constitutes a reflection mirror member (spinner mirror) as shown in
At the spinner mirror device 36, a light beam which is projected from a light source side optical system is reflected at a reflection mirror surface of the rotating cubic prism 38 and performs scanning exposure, in a main scanning direction, onto the photosensitive surface of the PS plate 22.
The spinner mirror device 36 sub-scans by being controlled to move at a constant speed in the axial direction of the center axis of the circular arc of the support body 34 (a direction through the paper of
In order to do this, the spinner driver of the control device performs control of movement by the sub-scanning movement component of the spinner mirror device 36 in the sub-scanning direction, together with control of rotation of the motor.
The spinner mirror device 36 which is structured thus reflects the light beam, which is projected from the light source side optical system and modulated in accordance with image information, at the reflection mirror surface of the rotating cubic prism 38, and performs scanning-exposure in the main scanning direction while the spinner mirror device 36 moves in the sub-scanning direction. Thus, processing to record an image in two dimensions is carried out over the whole of a recording surface of the PS plate 22.
The buffer apparatus 16 provided at the CTP system features a function for transporting the PS plate 22 that has been exposure-processed at the inner drum exposure apparatus 14 to the development and processing apparatus 18 with a required timing, by adjustment of a conveyance speed.
The development and processing apparatus 18 performs development processing on the exposed PS plate 22 that has been transported thereto, converting a latent image to a visible image and producing a printing plate.
Now, a component which performs correction of an astigmatic difference at the spinner mirror device 36, which reflects the condensed light beam at a reflection surface 39 of the cubic prism 38 to perform deflective scanning, will be described.
With regard to the component that performs correction of an astigmatic difference at the cubic prism 38, when converging light passes through a prism with non-parallel faces, if an incident face is inclined with respect to an optical axis of the incident light, a convergence position of the light for a direction of the inclination of the incidence face shifts in a direction away from the prism relative to a convergence position for a direction orthogonal to the direction of inclination. In contrast, if an emission face is inclined relative to the optical axis of the incident light, a convergence position of the light for the inclination direction shifts in a direction to approach the prism relative to a convergence position for the orthogonal direction. In order to provide the cubic prism 38 with the functionality of an astigmatism correction member featuring such a characteristic, the cubic prism 38 is structured with an astigmatism correction member integrated thereat.
With the cubic prism 38 of the spinner mirror device 36 being an internal reflection surface prism-type, there are: first, cases in which, in a light beam that is incident through the incidence face, reflected at the reflection surface and emitted through the emission face, astigmatism arises because of strains during machining and production of the cubic prism 38, fabrication errors and the like; second, cases in which, when the cubic prism 38 has been fixed to the rotation shaft 40 by adhesion or a mechanical fixing structure or the like, astigmatism arises in the light beam that is incident through the incidence face of the cubic prism 38, reflected at the reflection surface and emitted through the emission face; and third, cases in which astigmatism arises in the light beam that is incident through the incidence face of the cubic prism 38, reflected at the reflection surface and emitted through the emission face because of an effect of centrifugal force when the cubic prism 38 is rotating at high speed. Herein, a reflection angle of the reflection surface 39 of the cubic prism 38 may be an angle which is inclined relative to the rotation axis by 45°, or another angle.
Accordingly, the cubic prism 38 is structured such that a component which corrects an astigmatic difference arising due to at least one among these causes is realized at a time of fabrication of the cubic prism 38.
In order to do this, respective astigmatism amounts caused by the above-described first, second and third causes are calculated in advance by an astigmatism amount detection component, with optical measurements, dynamic simulations or the like. Here, an astigmatic difference which arises when the cubic prism 38 is fixed to the rotation shaft 40, which is the second cause, is generally a very minor problem. Therefore, it is desirable to structure the cubic prism 38 to be capable of correcting an astigmatism amount that arises due to one or both of the first and third causes. Further, the cubic prism 38 may be structured to be capable of compensating for astigmatism amounts which arise in combination due to a concurrence of the first, second and third causes.
As an example, an astigmatic difference which is caused by astigmatism is schematically shown in
At the component for correcting astigmatic differences which is realized at the cubic prism 38, an astigmatism correction surface featuring an inclination angle and an inclination direction corresponding to an amount and direction of astigmatism arising due to the first, second and/or third causes, which are calculated beforehand, to correct the astigmatism is structured at at least one (possibly both herein) of the incidence face and the emission face of the cubic prism 38.
Now, in order to illustrate concrete examples of the component for correcting astigmatic differences which is realized at the cubic prism 38, the structures of
Here, as shown in
In such a case, if, as shown in
Also, in theory, if, as is shown in
Accordingly, as shown in
Further, with the cubic prism 38 shown in
Further, as shown in
Next, in order to illustrate other concrete examples of the component for correcting astigmatic differences which is realized at the cubic prism 38, the structures of
Here, as shown in
In such a case, if, as shown in
Also, if the theoretical prism member 46 is disposed on the optical path of the slit-form theoretical light beam 42, which is incident along the sub-scanning direction of the reflection surface 39 (the direction in which the reflection surface 39 is inclined relative to the incident beam), such that the theoretical prism member 46 has a correction inclination angle which is appropriate for causing the comparatively closer convergence point position M (the main scanning direction focusing position) of the theoretical light beam 42 to move away and coincide with the comparatively further convergence point position L (the sub-scanning direction focusing position) of the theoretical light beam 44, and the inclination direction of the theoretical prism member 46 is made to match the main scanning direction of the reflection surface 39 (the direction in which the reflection surface 39 is orthogonal to the incident beam), with the incidence face being inclined relative to the optical axis of the incident light, then the astigmatic difference can be corrected.
Accordingly, as shown in
Further, with the cubic prism 38 shown in
Further, as shown in
Now, at the reflection surface 39 of the cubic prism 38 in practice, rather than just the cases in which simple deformations occur as illustrated in the above-mentioned
That is, at the cubic prism 38, there are variations even in astigmatism which is caused by machining errors, rotation and the like. Accordingly, at such an astigmatic difference correction component, an astigmatic difference correction amount is set to a midpoint of variations in astigmatic difference. Hence, it will be possible to keep image quality stable during exposure-recording.
Further, at the cubic prism 38, a direction in which astigmatism is caused by the reflection surface 39 is not necessarily limited to the main scanning direction or the sub-scanning direction. Therefore, the shape of the astigmatic difference correction surface 48 provided at the incidence face or emission face is set to be inclined relative to the center of the converging beam in correspondence with a direction in which astigmatism arises. Further yet, it is possible to structure the astigmatic difference correction surface 48 at both the incidence face and the emission face of the cubic prism 38. In such a case, it is possible to, for example, structure the two astigmatic difference correction surfaces 48 with respectively different inclination directions (for example, a state of being inclined at 45° to one another), so as to simultaneously correct astigmatic differences in two directions.
In a case of exposure processing with the spinner mirror device 36 employing the cubic prism 38 at which the component for correcting an astigmatic difference is integrally structured as described above, even if a beam spot on the photosensitive surface of the PS plate 22 is to be narrowly constricted and the focusing depth for exposure processing is to be short, substantially the whole of the light beam is excellently focused at the beam spot, and an image is exposed with high precision without suffering adverse effects from astigmatic differences. Thus, it is possible to form precise images and improve image quality.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-358917 | Dec 2004 | JP | national |
