The present invention relates to a device which may be used to change a light bulb which is beyond the reach of a person. More specifically, the present invention relates to a mechanical device designed to remove and replace a full range of light bulb sizes having a typical Edison screw base.
Numerous light bulb removal tools have been disclosed, manufactured and sold which alleviate the problems associated with replacing light bulbs from remote locations. One such problem is accessibility. Overhead lights are typically positioned on or in a ceiling of a room. Another problem is the adjustability of the handle to reach light bulbs at varying distances. Additionally, light bulbs of vastly different sizes and shapes are available. Another problem Is light bulbs are subject to separation from their metal base if the user applies too much torque while installing. A typical light bulb is tightened to a torque of approximately between 10 and 20-inch pounds regardless of the size of the bulb. Another problem is not providing adequate assurance that the device will hold the bulb without the chance of dropping the bulb and breaking it. Another problem is that many light bulb changing devices do not provide the ability for the user to actuate the mechanism from both the proximal (bottom handle) or distal (upper gripping end) ends. This is necessary to permit a user to install and remove a bulb at a workable height and yet be able to grip and release the bulb at an elevated, not human reachable, height.
U.S. Pat. Nos. 1,202,432 and 1,201,506 to Rozelle et al., both disclose an adjustable device for placing and removing electric light bulbs. The patent teaches that the rods are adjustable to reach light bulbs at different heights, but the mechanism to lock the rods at a desired height is cumbersome. The mechanism to prevent the sliding of the rods consists of pins positioned along the rod which are configured to slide into a bayonet slot cut into the outer surface of the rod. Therefore, the user can only adjust the rod at certain heights, which is burdensome if the light bulb is at a height that does not correspond to any of the positions available on the rod. Further, this patent discloses spring fingers that are actuated by an adjusting spider. Said fingers are limited in adjustment range to a single size bulb. Further, the mechanism to actuate the gripping fingers is only actuatable by the user from the proximal end opposite the fingers, which creates difficulty inserting a replacement bulb into the fingers, due to the necessity of opening and closing the fingers from the proximal end. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb.
U.S. Pat. No. 1,121,759 to Printiss discloses a manually operable device for quickly and safely replacing lamp sockets and bulbs placed beyond the reach of the operator's arm. This patent teaches the use of a compression spring to impart a force on the plurality of clamps and a cord and pulley to guide the cord to a proximal end of the number of jointed sections of handle. This patent also teaches use of a lever and pivot for mechanical advantage reducing the force the operator would need to pull the cord against the force of the compression spring. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb.
U.S. Pat. No. 1,514,814 to Allen, discloses an electric bulb holder which has bulb gripping arms that are pivotally connected to a slidable member which causes the bulb gripping arms to spread around the light bulb and then collapse to grip the light bulb. Once the user has a grip of the light bulb, he must rotate the whole bulb holder to screw or unscrew the light bulb. The means for closing and opening the fingers is by use of a thumb nut and feed screw only actuatable at the distal, or finger end of the device thereby rendering actuation of the fingers at an elevated location difficult or impossible. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb.
U.S. Pat. No. 1,926,948 to Iffland discloses a light bulb changer that has spring fingers that can be regulated to cooperate with different sized bulbs. The spring fingers change their normal shape by manual adjustment of the collar at the distal, finger end of the device. The fingers are only actuatable at the distal, or finger end of the device, thereby rendering actuation of the fingers at an elevated location difficult or impossible. Further, the geometry of the fingers and collar do not provide a large range of adjustment. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
U.S. Pat. Nos. 2,357,104 and 2,357,105 to Grinnell, discloses a light bulb changer with pivotable jaws with gripping pads. Said jaws are openable and closable to grip bulbs of widely differing sizes. The patent teaches that the jaws are closable with a compression spring pushing on a wedge cone to close the jaws. Additional extension springs, 20, are employed to open the jaws and a cord is used to actuate the jaws from a proximal end. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
U.S. Pat. No. 2,594,908, Gaulke, teaches of a grappling device with resilient grappling means which may be manipulated from the handle portion of the tube. The problem which this invention does not solve is that the grappling means or gripping fingers, when in the most extended position, have very low gripping force due to the very small amount of leverage applied to the fingers. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
U.S. Pat. No. 2,616,743 to Negley discloses a light bulb changer having a rigid handle and a bendable arm attached to the handle. Although this light bulb changer allows the user to bend the arm to engage light bulbs at different angles, the light bulb changer does not allow the user to adjust the handle to different heights. Further, the light bulb changer taught by Negley does not allow the user to adjust the mechanism to fit differently sized light bulbs. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
U.S. Pat. No. 2,983,541 to Maki discloses a device for removing or placing light bulbs in sockets. Specifically, the device taught by Maki consists of a fixed rod with a bendable arm for reaching light bulbs at different angles. The patent discloses using a helicoidal operating member inside the bendable arm which is bendable and rotatable. However, the device taught by Maki, by having a fixed rod, does not allow the user to adjust the rod to different heights. Also, the user must use an air bulb to create suction in an engaging cup to engage the light bulb. This is disadvantageous to the user, because the cup is not adjustable to engage different sized light bulbs. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
U.S. Pat. No. 4,663,996 to Grudgefield, identifies that incandescent light bulbs are well known and have a metallic base and a glass envelope with a substantially hemispherical end or tip. Irrespective of whether the base is an Edision-Swan screw thread or a bayonet cap fitting, in order to change the light bulb it is necessary to apply a twisting force to the glass envelope in order to both engage and disengage the light bulb from its fitting. In addition, the increasingly prevalent use of aluminum instead of brass in the base of the bulb has tended to increase problems caused by the bending or other malfunction of the base. A common fault is that the bond between the glass envelope and the base is broken. Grudgefield identifies that a twisting force is necessary to screw or unscrew the bulb, and he identifies the problem of breaking bulbs or separating them from their Edison screw base but he does not identify a solution of controlling the torque applied to the bulb to prevent such an occurrence. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
U.S. Pat. No. 4,719,826 to DuBois discloses a light bulb extractor with a steel U-shaped pair of gripping arms formed from steel having the proper size and shape to fit over the end of a lamp bulb. The tips of the gripper arms are formed to fit the end of the bulb and the steel is then annealed to obtain the required spring characteristics. The tips of the gripping arms are covered with plastic to provide friction between the gripping arms and the bulb. A chain is attached between the arms with a second chain attached to its center. Pulling the second chain will close the gripping arms. A slot is provided to secure the second chain to hold the arms at any desired span. Extensions can be attached to the gripper arms when the device is used on high overhead lamps. The steel used in the gripper arms is thin to fit between the bulb and fixture when the bulb is mounted in deep fixtures. DuBois also identifies the need for friction between the fingers and the bulb but does not identify a solution to control the torque of the fingers. The patent does disclose the use of a chain to be pulled by the operator to grip the bulb such that the operator must pull the chain and turn the device to screw or unscrew the bulb simultaneously which is a difficult operation for some individuals. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb.
U.S. Pat. No. 5,317,939, Marinescu, teaches a light bulb changing device including an extended pipe, an annular head is connected to an upper end of the pipe. A finger clamp assembly is carried within the annular head. A handle is slidable within a lower end of the pipe and is depressible by another hand of the person. A structure is coupled to the handle within the pipe for operating the finger clamp assembly. The finger clamp assembly can grip a light bulb to install and remove the light bulb from a lighting fixture at an elevated position from a floor. The invention utilizes a compression spring to apply a force to the spring fingers to grip a light bulb however Marinescu does not identify a solution to controlling the torque applied to the light bulb. Further, while the invention provides that the device may have an extended pole to access elevated light bulbs, the invention does not provide a means to open the fingers at the distal or finger end of the device so as to allow insertion of a new light bulb. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
U.S. Pat. No. 6,883,400 Sugano, describes a device for changing a light bulb comprising an outer tube and an inner tube positioned inside the outer tube, wherein the tubes are adjustable along a longitudinal axis. The inner tube having a rotating member which is rotatable about the longitudinal axis by a grip attached to the inner tube. The device comprising a flexible arm with a flex cable running through the arm, wherein the arm is connected to the outer tube. The flex cable in the flexible arm rotates in agreement with the rotating member by means of a transferring mechanism and drives a clasping mechanism comprising a plurality of spring urged fingers. The spring urged fingers are adjustable to clasp different sized light bulbs by a sliding collar coupled to the clasping mechanism. This device has several problems inherent to the invention. Ceiling light bulbs are typically a minimum of 8 feet above the floor requiring that the light bulb changer must be extended to a dimension allowing a normal person to reach the light bulb with the changing device. To remove a light bulb from an extended location the user must adjust the sliding collar and spring fingers when the head unit is located at a person-reachable location. This adjustment must be made to allow the fingers to impart adequate torque to remove the light bulb. The user can only guess what the proper adjustment of the sliding collar must be. If the adjustment is made incorrectly then the sliding collar must be readjusted, possibly multiple times. This presents a cumbersome process for removing a light bulb. Further, the disclosed device is unduly complicated creating a very expensive execution. This invention also does not control the amount of torque which can be applied to a light bulb regardless of the size of the bulb. This invention does not provide the ability to adjust the fingers from both the proximal and distal ends.
A primary object of the present invention is to provide a light bulb changing tool that will overcome the shortcomings of the prior art devices.
Another object is to provide a light bulb changing tool that will grip a light bulb at an upper end, so that the light bulb can be installed or removed from a ceiling outlet located at an elevated position above a floor.
An additional object is to provide a light bulb changing tool that is adaptable to grip and stabilize various sized and shaped light bulbs, so that each light bulb can be properly installed and removed from the ceiling outlet.
Another object of the invention is to provide a light bulb changing device that can be actuated by the user from either the distal or proximal end and that the actuation force is reduced so that older or weaker individuals can easily operate the device. Operation from the distal end allows a user to insert or remove a bulb while working at the distal end. Operation from the proximal end allows the user to grab or release a bulb when the distal end is at an elevated position not reachable by the user.
An additional object of the invention is to provide a light bulb changing device that can be adjusted in length to accommodate use for various ceiling heights.
A further object is to provide a light bulb changing tool that is simple and easy to use.
A still further object is to provide a light bulb changing tool that is economical in cost to manufacture.
A further object of the invention is to provide a light bulb changing device that controls the amount of torque applied to the light bulb so as to avoid causing the glass bulb being broken away from the metal Edison thread, and yet to have enough torque to remove a difficult bulb.
Further objects of the invention will appear as the description proceeds.
The light bulb changer 10 further includes an intermediate diameter extension tube 145, a large bushing 150 used to prevent metal-to-metal sliding, large diameter extension tube 155, said more than one extension tubes and said bushings combine to provide a set of at least two telescoping extension tubes to allow the user to expand or contract along an axial direction to provide for a greater or lesser axial length for the purpose of allowing the user to extend his reach to lower or higher positioned light bulbs.
At a proximal end of said lbc 10, a sliding handle 160 is fixedly connected to a take up reel 175. The sliding handle is slid in an axial direction opposite from the flexible fingers for the purpose of expanding the flexible fingers to a larger dimension suitable to grasp a variety of light bulb sizes. The bulbs having diameters between approximately 1.5 inches to approximately 5.5 inches. The slide handle can then be released, allowing said flexible fingers to grasp the light bulb at the preferred torque to assure bulb removal but limiting said torque to between approximately 5 and 25 inch pounds that will not cause the glass bulb to separate from the metal base of the bulb.
A compression spring 125 is shown in an axially largest condition. A connecting rod, 126 is shown, said connecting rod is fixedly connected to said flexible fingers on a central axis, said connecting rod 126 also is fixedly connected to the pulley housing 130. The pulley housing 130 encasing a moving pulley 124 rotatable around a center point 123, a fixed pulley 121, and a pin 122. The pin 122 and moving pulley 124 are moveable in a slot 128, provided in said pulley housing 130 and the moving pulley 124 and the pin 122 are fixed to the tube 120.
A cable 127, or any flexible tension member known in the art, having a first end and a second end is routed around said moving pulley 124, said fixed pulley 121 and a second end is terminated at said pin. The tension member 127, the fixed pulley 121 and the moving pulley 124 act together as a system to improve the mechanical advantage for an operator to more easily actuate said light bulb changer from the proximal end.
Said cables first end is guided preferably through the annulus of tubes 135, 145, and 155 (of
The first method is utilized when an operator is removing a light bulb from a ceiling fixture. The operator first extends the telescoping pole to a preferred length to permit access to the bulb. He then grips the large extension tube (155 of
He then pulls the sliding handle axially in a proximal direction which expands the flexible fingers (100 of
The second method is then used to extract the bulb from the grip of the flexible fingers and insert a new replacement bulb. The operator does this by placing the reel (175 of
For installing a new bulb, the user reverses the process including placing a new bulb in the fingers, inserting by rotating clockwise, and disengaging the fingers once the bulb is installed.
The fingers 100b showing in an open or outwardly-extended position. Said horn 110 when in said position allows the at least two flexible fingers 100b to expand to their fully expanded position of preferably between 4 to 6 inches. Also visible in
Said reel 175 also encases a cable gripper 190 with at least one upper wall 176 shown in greater detail in
When the lbc is in a first condition of the extension tubes at their most fully extended axial length, said drum 180 will have a preferred at least one full circumference of said cable 127 wrapped around said drum 180. In this condition said torsion spring 182 will be at its most fully wrapped condition.
When the lbc is in a second condition of the extension tubes being at their smallest axial dimension, the length adjustment member, including said torsion spring 182, forces said drum to rotate thereby wrapping said cable 127 around said drum 180, and said torsion spring 182 is at its least wrapped condition.
When the operator locks said pole at a preferred pole extended dimension, said cable gripper 190 is in its gripping position so that when the operator actuates said sliding handle 160 said cable gripper 190 will grip said cable 127 so that said cable 127 will actuate said pulleys and horn and flexible fingers at said distal end of said lbc.
The purpose of said cable gripper is to prevent the cable 127 from unwrapping from said drum (180 of
When an operator wishes to utilize said second method of adjusting the dimension of said flexible fingers, said cable gripper 190 is in the condition where said balls 200 are gripping said cable 127. The operator grips said tube with a first hand and axially slides said tube and horn in a proximal direction which moves moving pulley and pin (124 and 122 of
When the operator wishes to extend said extension tubes to a longer axial dimension, said slide handle and reel and cable gripper 190 are pulled in a minimally axially distal direction by the force of the operator extending said extension tubes until said cable gripper 190 is stopped from said axial movement by wall 176 which pushes said sleeve 205 which in turn push balls 200 thereby releasing the balls' 200 grip on said cable 127. Wall 176 may be molded as an integral part of said reel.
Compression spring 125, affixed around the connecting rod 126, produces a force F1 in an axially distal direction on said horn 110 through an angle alfa which is the angle of said spring finger to said axis of lbc. Force F1 acting through said angle alfa produces a force Fb on said flexible fingers 100 in a direction perpendicular to the axis of said lbc.
Said flexible fingers 100 then produce a force Fa on the perimeter of the light bulb. Force Fa is a normal force on the perimeter of the light bulb which causes a force of friction acting through the coefficient of friction between the light bulb and said spring finger. A stated object of this invention is to control the torque applied to said light bulb so as to not cause failure of the glass light bulb to metal base connection. Torque is a function of the following dimensions and angles illustrated in Table 1. Force F1, Force Fa, Force Fb, radius of bulb Rb, distance La-bc, distance Lab-c and coefficient of friction μ between flexible fingers and light bulb dimension “B” by said Horn 110 by contacting said flexible fingers at point 110b.
In another embodiment, light bulb changing device may not include telescoping of the extension tubes 135, 145 and 155. Rather, one embodiment can include a fixed length tube, such as tube 120 extending from the horn at the top portion and the sliding handle at the bottom portion. In these embodiment, the pulleys provide a mechanical advantage, whereby varying embodiments can exclude pulley and drum or torsion spring.
Maintaining reference numerals for
In the second method, for releasing the bulb from the fingers, the operator places the reel end against the floor of the room and with a first hand grips the tube 120 and with a second hand he grips the bulb. He then slides the tube 120 in an axial direction toward the proximal end of the light bulb changer thereby releasing the grip of the flexible fingers on the bulb. In this method the cable is slack within the anulus of the tube 155 shown in
Thus, the object of the invention to control the torque applied to the light bulb is demonstrated. The invention may have greater or lesser dimension, forces and angle alfa and are still within the scope of the invention.
Number | Name | Date | Kind |
---|---|---|---|
1121759 | Printiss | Dec 1914 | A |
1201506 | Rozelle et al. | Oct 1916 | A |
1202432 | Rozelle et al. | Oct 1916 | A |
1514814 | Allen | Nov 1924 | A |
1926948 | Iffland | Sep 1933 | A |
2357104 | Grinnell | Aug 1944 | A |
2357105 | Grinnell | Aug 1944 | A |
2594908 | Gaulke | Apr 1952 | A |
2616743 | Negley | Nov 1952 | A |
2983541 | Maki | May 1961 | A |
4663996 | Grudgfield | May 1987 | A |
4719826 | DuBois | Jan 1988 | A |
5317939 | Marinescu | Jun 1994 | A |
6739220 | Johnson | May 2004 | B1 |
6883400 | Sugano | Apr 2005 | B2 |
6941841 | Johnson | Sep 2005 | B2 |
7143668 | Johnson | Dec 2006 | B2 |
7255024 | Johnson | Aug 2007 | B2 |
7631579 | Johnson | Dec 2009 | B2 |
7665782 | Buzby | Feb 2010 | B2 |
7856907 | Johnson | Dec 2010 | B2 |
8104380 | Johnson | Jan 2012 | B2 |
8256329 | Ota | Sep 2012 | B2 |
8448546 | Johnson | May 2013 | B2 |
8869655 | Johnson | Oct 2014 | B2 |
9679760 | Johnson | Jun 2017 | B2 |
20170239789 | Sian | Aug 2017 | A1 |
Number | Date | Country | |
---|---|---|---|
20200227248 A1 | Jul 2020 | US |