The present disclosure relates to (i) light emission devices in which a light source emits an excitation light beam on a wavelength converter which in turn generates light of a different wavelength from the excitation light beam, and (ii) illumination devices including the light emission device.
Illumination devices using a laser light source such as a semiconductor light-emitting device (laser diode) are found in spotlights, headlights for cars, projectors, endoscopes, and the like. In these illumination devices, laser light with a wavelength of approximately 400 nm or 450 nm is radiated on a wavelength converter which consists of a fluorescent substance typically made of yttrium aluminium garnet (YAG). Fluorescent light generated by exciting the fluorescent substance, or emission light consisting of fluorescent light and scattered excitation light is used as illumination light. In such illumination devices, since the spot size of an excitation light beam on the fluorescent substance can be made smaller by using an optical concentration system, the size of the emission area produced by the fluorescent light can be reduced more than when using a light-emitting diode (LED). Accordingly, the size of the optical system for emitting light forward can be scaled down.
There is a light emission device that includes, besides a laser light source, an optical concentration system that focuses laser light, a wavelength converter consisting of fluorescent substance, and a light deflector disposed along the optical path from the laser light source to the wavelength converter. In this light emission device, laser light is focused on the fluorescent substance using the optical concentration system, and deflected by the light deflector. Moreover, the optical path of the laser light is cyclically deflected by causing the reflection mirror of the light deflector to pivot. Here, the cycle of the pivoting reflection mirror is configured at a degree short enough that the light from the light emission device is emitted as flickers imperceptible to the human eye. With this light emission devices one can freely alter the shape of the emission area on the fluorescent substance by cyclically changing the radiation point of the laser light thereon. By adding an optical projection system for projecting wavelength-converted light produced by the wavelength converter and scattered excitation light in the forward direction of the light emission device becomes an illumination device with a light distribution angle corresponding to the coordinate region of the excitation light beam scanned on the fluorescent substance. Hereinafter, this type of light emission device and illumination device are respectively also referred to as a scanning light emission device and scanning illumination device. The scanning illumination device can, for example, be used in an adaptive headlight system (ADB: Adaptive Driving Beam) for cars. To be specific, by cyclically controlling the angle of the inclinable reflection mirror, the laser light is scanned on a coordinate region of the fluorescent substance corresponding to the light distribution one wants to project. With this, for example, for the purpose of preventing glare on drivers in oncoming vehicles or pedestrians, the laser light is turned off when it passes through the coordinate region of the fluorescent substance corresponding to the region of the faces of the drivers or pedestrians so as to not radiate light thereon. In this manner, by changing the scanning region of the laser light on the fluorescent substance, light distribution adapted to the driving conditions of the car can be achieved.
Furthermore, in illumination devices like headlights for cars, faraway targets need to be illuminated, but the luminous flux of the illumination light needs to be increased in order to achieve this. The simplest way to increase the luminous flux of the illumination light is to raise the output of the semiconductor light-emitting device, but since there is a limit to the maximum output of a single excitation light source with current technology, using a plurality of light sources to add extra output is mainly considered.
In Patent Literature (PTL) 1 (Japanese Unexamined Patent Application Publication No. 2011-222238) and PTL 2 (Japanese Unexamined Patent Application Publication No. 2014-29858), illumination devices that use a movable reflection mirror interacting with the plurality of light sources, radiate laser light emitted from the semiconductor light-emitting devices on a fluorescent substance, generate fluorescent light therewith, and radiate this fluorescent light forward with the optical projection system are proposed as examples of a scanning illumination device including a combination of a plurality of semiconductor light-emitting devices, a light deflector, and a wavelength converter.
Both instances of the background art use a plurality of light deflectors each interacting with a plurality of light sources, but when using this configuration to achieve adjustable light distribution, there are some problems concerning controllability and cost due to the plurality of light deflectors.
For example, in order to achieve ADB, the plurality of light sources need to be turned ON/OFF with the same timing as the laser light of the plurality of light sources arriving at the same coordinates on the fluorescent substance along their scan axes. For this reason the plurality of light deflectors are operated with the same driving voltage pattern, and even when the plurality of light sources are turned ON/OFF simultaneously, the edges of the radiation area and non-radiation area are out of alignment since differences between the magnetic circuits for driving the light deflectors or differences caused by assembly result in time differences in the operation of the light deflectors. Such alignment problems cannot be ignored with respect to the quality of the projection light. However, even when each light reflector is controlled separately, perfectly aligning the non-radiation area involves highly strenuous adjustment work due to subtly differing oscillation patterns in the light deflector with respect to the scan coordinates.
Furthermore, using a plurality of light deflectors increases the amount of components and costs, complicates assembly, as well as making it more difficult to scale down the device due to the increase in volume thereof.
One possible method to solve these problems is to join the laser light from the plurality of light sources into one beam along one optical axis beforehand, have it be incident on one light deflector, and scan it as such. Joining the optical axes can be achieved by polarization coupling, wavelength combining, Volume Holographic Grating (VHG), and the like, but each of these requires specialized optical instruments such as a beam splitter, dichroic prism, or VHG. Moreover, specialized optical instruments increase the size of the device and its cost. At the same time, the laser light will be influenced by the optical properties (optical transparency, reflectivity, diffraction efficiency) of these optical instruments and reduce its efficiency. Additionally, adjusting the identical optical axis, curbing the influence from the thermal properties of the optical instruments, and the like pose too many problems that require attention. Furthermore, since each method for joining together more than two beams has various restrictions, such methods are difficult to implement.
In order to solve the above problems, the present disclosure provides an illumination device including a light emission device that has a plurality of light sources, a wavelength converter, a light deflector, emits high quality light, and has a streamlined configuration.
The light emission device according to an aspect of the present disclosure includes light sources emitting a first excitation light beam and a second excitation light beam, a light deflector that deflects the first excitation light beam and the second excitation light beam emitted by the light sources, and a wavelength converter that receives and converts the first excitation light beam and the second excitation light beam deflected by the light deflector to wavelength-converted light of a different wavelength and emits the wavelength-converted light. The light deflector includes one movable mirror on which the first excitation light beam and the second excitation light beam are incident along different optical axes.
In this light emission device with this configuration, since the configuration of the device can be simplified by integrating the light deflector, which deflects the first excitation light beam and the second excitation light beam, as the one movable mirror, the device can expectedly be scaled down, have the number of its components reduced, have its manufacturing cost cut down, and can be assembled more easily. Moreover, adjustable light distribution typical of ADB can be achieved by using headlights for cars for light emission device 1. In this case, the light sources are turned off when each excitation light beam is radiated on the coordinate region of the wavelength converter corresponding to the region of the scannable region so as to partially not radiate the emission light thereon. Here, the first excitation light beam and the second excitation light beam can be deflected by controlling the one movable mirror of the light deflector. Accordingly, in the light emission device according to the present disclosure, individual responsiveness differences between light deflectors with respect to input signals do not need to be taken in account unlike when two light deflectors are used to deflect the first excitation light beam and the second excitation light beam. Therefore, the timing of when the first excitation light beam and the second excitation light beam are radiated on the wavelength converter, along with the coordinate region where each excitation light beam is not emitted, can easily be aligned. Accordingly, the control timing between the first excitation light beam and the second excitation light beam does not need to be aligned completely, and the plurality of light sources can be controlled simultaneously with the same circuit. In this manner, the control system in the light emission device according to the present disclosure can be simplified. Furthermore, by matching the control timing of the first excitation light beam and the second excitation light beam, the output and quality of light emitted by emission device 1 can be improved.
In the light emission device according to an aspect of the present disclosure, the one movable mirror rotates about a rotation axis, and the first excitation light beam and the second excitation light beam may also propagate through a plane that includes the rotation axis and may also be incident on the one moveable mirror at equal angles.
In the light emission device with this configuration, the deflection angle and deflection direction of each excitation light beam are aligned following the tilting movement of the one movable mirror. Accordingly, the optical paths of the first excitation light beam and the second excitation light beam can easily be controlled.
In the light emission device according to an aspect of the present disclosure, the first excitation light beam and the second excitation light beam may also have equally long optical path lengths from the one movable mirror to the wavelength converter.
In this light emission device with this configuration, the radiation spot movement degree on the wavelength converter per unit of degree of the rotation angle of the one movable mirror is equal for the first excitation light beam and the second excitation light beam. As a result, the first excitation light beam and the second excitation light beam can be scanned with the same coordinates over the wavelength converter and with the same timing.
The light emission device according to an aspect of the present disclosure, the first excitation light beam and the second excitation light beam are each reflected by a corresponding one of two reflectors to the wavelength converter, the two reflectors being symmetrically disposed with respect to a normal line of an incidence surface of the wavelength converter on which the first excitation light beam and the second excitation light beam are incident.
In this light emission device with this configuration, when the first excitation light beam and the second excitation light beam are scanned over the same position, a symmetrical light distribution with respect to the center of the radiation direction can be achieved when radiating the emission light forward from the fluorescent substance using an optical projection system and the like since a symmetrical scan shape can be obtained with respect to the center of the scan area of each excitation light beam on the fluorescent substance.
In the light emission device according to an aspect of the present disclosure, the wavelength converter may also be a fluorescent substance.
In the light emission device with this configuration, the wavelengths of the first excitation light beam and the second excitation light beam can be converted by the wavelength converter.
The illumination device according to an aspect of the present disclosure includes the above light emission device, and an optical projection system for radiating on an illumination target (i) the wavelength-converted light emitted from the wavelength converter that receives the first excitation light beam and the second excitation light beam, and (ii) light scattered from the first excitation light beam and the second excitation light beam by the wavelength converter.
The illumination device with this configuration can be used for various types of illumination devices that require a specific light distribution, such as headlights for cars or spotlights, due to the first excitation light beam and the second excitation light beam being deflected by the light deflector and scanned over the wavelength converter. Furthermore, the illumination device with the present configuration can freely adjust its light distribution.
In the illumination device according to an aspect of the present disclosure, an incidence surface of the wavelength converter on which the first excitation light beam and the second excitation light beam are incident may also face the optical projection system.
In the illumination device with this configuration, the incident and emission surfaces of the wavelength converter are the same, and efficiently dissipate heat since it is possible to dispose a highly thermally conductive component on the opposite side of the incident and emission surfaces. Accordingly, the illumination device can be made with high light-conversion efficiency, thermal properties and durability.
The present disclosure achieves with the same controllability as when only one excitation light beam is used (i) a bright, compact light emission device which minimizes manufacturing cost due to its simple configuration, and (ii) an illumination device that can project light forward while changing its complex distribution patterns over time adapting to the conditions of the illumination target typically used in ADB.
Moreover, since the plurality of excitation light beams is transmitted along separate optical axes up until the fluorescent substance, the time and effort needed to configure the optical system to create a beam along one optical axis and adjusting the optical axis can be avoided.
These and other objects, advantages and features of the disclosure will become apparent from the following description thereof taken in conjunction with the accompanying drawings that illustrate a specific embodiment of the present disclosure.
Hereinafter, embodiments of the present disclosure will be described in detail. Note that each of the embodiments described below shows a specific example of the present disclosure. Numerical values, shapes, materials, components, placement and connection of the components, steps, the order of steps, and the like in the following embodiments are mere examples and are not intended to limit the present disclosure. Moreover, components in the following embodiments not mentioned in any of the independent claims that define the broadest concepts are described as optional elements.
Moreover, the drawings are schematic diagrams and do not necessarily provide strictly accurate illustrations. Therefore, the scales and the like in the drawings do not necessarily coincide.
A light emission device and an illumination device according to the embodiment will be described with reference to the drawings.
Illumination device 2 according to the present embodiment is a device for emitting projection light 190, and includes, as illustrated in
Light source 3 emits first excitation light beam 101 and second excitation light beam 201, and includes semiconductor lasers 100 and 200. Semiconductor lasers 100 and 200 respectively emit first excitation light 101 and second excitation light beam 201. Semiconductor laser 100 mainly includes submount 111 and semiconductor light-emitting device 110 fixed thereto. Semiconductor laser 200 mainly includes submount 210 and semiconductor light-emitting device 210 fixed thereto.
Semiconductor light-emitting device 110 is a semiconductor laser that emits first excitation light 101 which is laser light. Hereinafter, semiconductor light-emitting device 110 will be described with reference to the drawings.
Hereinafter, a structure of semiconductor light-emitting device 110 will be described with reference to
Semiconductor light-emitting device 110 is formed through epitaxial growth by layering n-type cladding layer 114 composed of Aluminium Gallium Nitride (AlGaN) and the like; active layer 115 of multiple quantum wells composed of Indium Gallium Nitride (InGaN) well layers, Gallium Nitride (GaN) barrier layers, and the like; and p-type cladding layer 116 composed of AlGaN and the like on semiconductor substrate 113 which is for example made of GaN. P-type cladding layer 116 includes ridge 117. Insulation layers 118 are disposed on a flat upper surface of p-type cladding layer 116, excluding ridge 117, and surfaces next to ridge 117. P-electrode 119 is disposed on an upper surface of ridge 117. A lower surface of semiconductor substrate 113 includes n-electrode 112.
N-electrode 112 and p-electrode 119 are formed through alloy deposition and the like using gold (Au) as a base. Stimulated emission of light occurs within a region of active layer 115 disposed below ridge 117 by applying a voltage to p-electrode 119 and n-electrode 112 allowing electric current to flow from p-electrode 119 to n-electrode 112. Since the refractive index of n-type cladding layer 114 and p-type cladding layer 116 is lower than the refractive index of active layer 115, which is thin, light gets confined therein. Moreover, p-electrode 119, which is disposed exterior to p-type cladding layer 116, is strip-shaped, and the flow of the electric current is limited to the strip of p-electrode 119 since insulation layers 118 are disposed in the other areas. As a result, the emission area is limited in size horizontally. The light generated in these horizontally and vertically limited spaces becomes amplified laser light due to the light reflecting countless of times on the front and back edge cleavages of active layer 115, and is emitted outward.
In the present embodiment, semiconductor laser 100 including semiconductor light-emitting device 110 emits blue laser light with a wavelength of approximately 450 nm. The area indicated with an ellipse below ridge 117 in
In light emission device 1 according to the present embodiment, semiconductor light-emitting device 110 is fixed on top of submount 111 such that the direction of the x-, y-, and z-axes in
Light concentration section 10 includes first optical system 11 and second optical system 12. In the present embodiment, first optical system 11 includes aspheric lenses 120 and 220, and cylindrical lenses 130 and 230. Second optical system 12 includes cylindrical mirrors 150 and 250. In the present embodiment, cylindrical mirrors 150 and 250 are cylindrical concave mirrors. Moreover, light emission device 1 further includes fixed mirror 180 deflecting the optical path of first excitation light beam 101, and fixed mirrors 280 and 281 deflecting second excitation light beam 201.
Aspheric lenses 120 and 220 are collimating lenses that convert the laser light emitted from semiconductor light-emitting devices 110 and 210 to collimated light, and are optimized to keep spherical aberration thereof at an absolute minimum.
Cylindrical lenses 130 and 230 are curved along the fast axes of semiconductor light-emitting devices 110 and 210, and have their focal points on wavelength converter 160.
Cylindrical mirrors 150 and 250 are each curved along the slow axis of semiconductor light-emitting devices 110 and 210, and have their focal points on wavelength converter 160. Here, the placement of cylindrical mirrors 150 and 250 will be described with reference to the drawings.
As illustrated in
For example, first excitation light beam 101 is collimated by aspheric lens 120 disposed proximate to semiconductor laser 100. Subsequently, first excitation light beam 101 is focused along the fast axis by cylindrical lens 130 disposed between semiconductor laser 100 and light deflector 140. Furthermore, first excitation light beam 101 is focused along the slow axis by cylindrical lens 150 disposed between light deflector 140 and wavelength converter 160, after being deflected by light deflector 140. Moreover, since cylindrical lens 130 and cylindrical mirror 150, whose focal lengths differ from each other, are disposed such that their focal points are on the same position on wavelength converter 160, excitation light beam 101 is radiated on wavelength converter 160 with a beam spot proximate to the focal point which reproduces the shape of near-field pattern 501.
Light deflector 140 is an instrument for deflecting first excitation light beam 101 and second excitation light beam 201. Light deflector 140 includes one movable mirror 142 on which first excitation light beam 101 and second excitation light beam 201 are incident along different optical axes. In the present embodiment, movable mirror 142, for example, deflects incident light while being cyclically tilted back and forth about a rotation axis via a magnetic circuit.
Wavelength converter 160 receives and converts excitation light beam 101 and second excitation light beam 201 deflected by light deflector 140 to wavelength-converted light of a different wavelength, and emits the wavelength-converted light. In the present embodiment, wavelength converter 160 includes fluorescent substance 162. Fluorescent substance 162 converts first excitation light beam 101 and second excitation light beam 201 to fluorescent light that is wavelength-converted light. In the present embodiment, the incident surface of wavelength converter 160 on which first excitation light beam 101 and second excitation light beam 201 are incident faces optical projection system 170. With this, the incident and emission surfaces of wavelength converter 160 are the same, and efficiently dissipate heat since it is possible to dispose a highly thermally conductive component on the opposite side of the incident and emission surfaces. Accordingly, illumination device 2 can be made with high light-conversion efficiency, thermal properties and durability.
Fluorescent substance 162 includes, for example, a YAG fluorescent substance that is a crystalline garnet fluorescent substance, which is represented by the formula Ce-doped A3B5O12. (A including one of Sc, Y, Sm, Gd, Tb, and Lu. B including one of Al, Ga, and In.) To be more specific, besides a Ce-doped Y3Al5O12 single crystal, a Ce-doped Y3Al5O12 polycrystal, or a ceramic YAG fluorescent substance mix of sintered Ce-doped Y3Al5O12 and Al2O3 particles may also be used for fluorescent substance 162.
Moreover, fixed mirrors 180, 280, and 281 are disposed along the optical paths of first excitation light beam 101 and second excitation light beam 201, and are used for adjusting the position and propagation direction of the optical paths thereof along the slow axis.
Optical projection system 170 is an optical system for radiating on an illumination target (i) wavelength-converted light emitted from wavelength converter 160 that receives first excitation light beam 101 and second excitation light beam 201, and (ii) light scattered from first excitation light beam 101 and second excitation light beam 201 by wavelength converter 160. In the present embodiment, optical projection system 170 is a lens for focusing and projecting (i) the wavelength-converted light (fluorescent light) emitted with a Lambertian distribution from wavelength converter 160, and (ii) the scattered light from first excitation light beam 101 and second excitation light beam 201. In the present embodiment, optical projection system 170 includes first lens 171 and second lens 172. Optical projection system 170 including two lenses, first lens 171 and second lens 172, is disposed such that their combined focal point coincides on the surface of the fluorescent substance. With this, optical projection system 170 can project collimated light.
The optical paths of first excitation light beam 101 and second excitation light beam 201 to wavelength converter 160 (i.e., fluorescent substance 162) will be described next with reference to
First excitation light beam 101 emitted from semiconductor laser 100 is incident on aspheric lens 120 disposed closely in front thereof and is converted to collimated light. Next, first excitation light beam 101 is incident on cylindrical lens 130 curved along the x-axis (fast axis of semiconductor light-emitting device 110), and first excitation light beam 101 is converted to convergent light along the fast axis. Since first excitation light beam 101 is not influenced by cylindrical lens 130 along its slow axis, first excitation light beam 101 propagates as collimated light. In the present embodiment, fixed mirror 180 is interposed along the optical path of first excitation light beam 101 in order to deflect the optical path of first excitation light beam 101 emitted from cylindrical lens 130. With this, as illustrated in
Second excitation light beam 201 emitted from semiconductor laser 200 is incident on aspheric lens 220 disposed closely in front thereof and is converted to collimated light. Next, second excitation light beam 201 is incident on cylindrical lens 230 curved along the x-axis (fast axis of semiconductor light-emitting device 210), and second excitation light beam 201 is converted to convergent light along its fast axis. Since second excitation light beam 201 is not influenced by cylindrical lens 230 along the slow axis, second excitation light beam 201 propagates as collimated light. In the present embodiment, fixed mirror 280 is interposed along the optical path of second excitation light beam 201 in order to deflect the optical path of second excitation light beam 201 emitted from cylindrical lens 230. With this, as illustrated in
Second excitation light beam 201 reflected by movable mirror 142 is incident on fixed mirror 281 disposed along the reflection direction, and is deflected to the opposite direction of first excitation light beam 101 relative to wavelength converter 160. Furthermore, second excitation light beam 201 is incident on cylindrical mirror 250 disposed symmetrical to cylindrical mirror 150 with respect to the normal line passing through the center of the scan area of the incidence surface of wavelength converter 160 on which second excitation light beam 201 is incident. Here, the center of the scan area is the midpoint of the locus of the incident point on the incidence surface of wavelength converter 160 on which first excitation light beam 101 and second excitation light beam 201 are incident.
Cylindrical lens 250 is curved along the slow axis of second excitation light beam 201, and converts second excitation light beam 201 to convergent light therealong. Here, first excitation light beam 201 is not influenced by cylindrical mirror 250 along the fast axis, and propagates to wavelength converter 160 at the same convergence angle as when converted by cylindrical lens 230. First excitation light beam 201 converted to convergent light by cylindrical lens 230 and cylindrical mirror 250 is incident on wavelength converter 160 disposed proximate to the focal points of cylindrical lens 230 and cylindrical mirror 250.
Fluorescent substance 162 including wavelength converter 160 partially converts first excitation light beam 101 and second excitation light beam 201 to fluorescent light that is wavelength-converted light with a broader wavelength distribution, and emits the fluorescent light outward. Moreover, the remaining light of each excitation light beam that is not converted to fluorescent light is scattered by fluorescent substance particles and fluorescent substance binder included in fluorescent substance 162, as well as particles mixed into fluorescent substance 162 when necessary, and is then emitted to the outside thereof. The fluorescent light and the scattered light from the excitation light beams is emitted perpendicularly with a Lambertian distribution with respect to the incidence surface of fluorescent substance 162 on which each excitation light beam is incident. Since people perceive the mix of fluorescent light and scattered light from each excitation light beam entering their eyes as light with a color depending on the ratio between fluorescent light and scattered light, the wavelength distribution of white light or any preferred color can be created by suitably adjusting the ratio to the thickness of fluorescent substance 162, the density of the fluorescent substance particles, and/or the like.
In
In the above configuration, excitation light beams 101 and 201, which are emitted respectively from semiconductor lasers 100 and 200, are incident on rotation axis Am of movable mirror 142 at two different positions from the same direction and at the same angle as illustrated in
Furthermore, in order to use light emission device 1 for illumination device 2, optical projection system 170, whose combined focal point is the center of fluorescent substance 162, is disposed therebehind with respect to the projection direction. By scanning each excitation light beam over the fluorescent substance, the fluorescent light emitted from fluorescent substance 162 with a Lambertian distribution and the scattered light from each excitation light beam is incident on optical projection system 170, and is mixed and projected in the frontward direction of the device. With this, white light mixed from fluorescent light and excitation light can be projected.
Note that in order to gather as much light emitted from fluorescent substance 162 as possible, the incidence surface of optical projection system 170 needs to be close thereto. To make sure, however, that each excitation light beam incident on fluorescent substance 162 does not come in contact with optical projection system 170, each excitation light beam is radiated on fluorescent substance 162 at a large angle and unnecessary portions of optical projection system 170 are cut away. In the present embodiment, as illustrated in
In the present embodiment, each excitation light beam is radiated diagonally on the incidence surface of fluorescent substance 162. In other words, the incidence angle of each excitation light beam is larger than 0°. Accordingly, when the beam diameter of each excitation light beam in a cross section perpendicular to its optical axis is dy, then the radiation spot diameter thereof on the incident surface of fluorescent substance 162 is dy/cos θin. For example, when the incidence angle is between approximately 70° and 80°, then the magnification factor from dy is about 2.9 to 5.8 times. In order to control the light distribution of the projection light accurately, the beam diameter of each excitation light beam along the slow axis may be as small as possible since a smaller radiation spot diameter is better.
Projection light 190 emitted from optical projection system 170 will be described with reference to the drawings.
As illustrated in
When light emission device 1 and illumination device 2 according to the present embodiment respectively function as a scanning light emission device and a scanning illumination device, movable mirror 142, on which first excitation light beam 101 and second excitation light beam 201 are incident, cyclically rotates back and forth within a fixed angle range about rotation axis Am illustrated in
As illustrated in
Hereinafter, the advantageous effects produced by light emission device 1 and illumination device 2 according to the present embodiment will be described.
Generally speaking, when the beam parameter products (BPP), which indicate the beam quality of the laser light, along the x- and y-axes are respectively BPPx and BPPy, the divergence angles (double angle) are θx (mrad) and θy (mrad), and the beam waist radii are rx (mm) and ry (mm), then the BPP is defined as follows:
This BPP is a conserved quantity and does not change when assuming the light is transmitted through a perfect optical system without aberration.
However, when the focal length of cylindrical lenses 130 and 230 is fx, the focal length of cylindrical mirrors 150 and 250 is fy, the incident beam diameter along the x- and y-axes (i.e., the fast and slow axes) are respectively Dx and Dy, and the BPPs indicating the beam quality along the x- and y-axes are respectively BPPx and BPPy, then spot diameters dx and dy along each axis of the beam waist are defined as follows if the optical system, such as a lens, has no aberration:
From these expressions, it can be understood that the beam waist spot diameter is proportional to the beam quality and the focal lengths of the focus lenses.
The lasers of semiconductor light-emitting devices 110 and 210, which are high-output semiconductor lasers used in the present embodiment, oscillate in a single mode along the fast axis which runs along thickness of active layer 115, and in multiple modes along the slow axis in which the optical confinement is larger than the thickness of active layer 115. Accordingly, first excitation light beam 101 and second excitation light beam 201 have far-field patterns satisfying θx>θy due to the effects of diffraction. Moreover, due to the influence of the oscillation modes, BPPx<BPPy. In other words, the fast axis is the Ax-axis with good beam quality and the slow axis is the Ay-axis with poor beam quality. However, the excitation light beams emitted from semiconductor light-emitting devices 110 and 210 are respectively converted to collimated light by aspheric lenses 120 and 220, which are symmetrical collimating lenses. Accordingly, the incident beam diameters on cylindrical lenses 130 and 230 are proportional to θx and θy, and satisfy Dx>Dy. Therefore, (BPPx/Dx)<(BPPy/Dy), and assuming that this beam is made narrower by one axisymmetric lens in which focal lengths fx=fy, then the relationship between spot diameters dx and dy in Expr. 3-1 and Expr. 3-2 becomes dx<dy and the beam diameter ratio is constant.
Since (BPPy/Dy) of a multimode semiconductor laser is generally several times or tens of times more than (BPPx/Dx), the light focus along the fast axis is much better compared to that of the slow axis. Assuming that even when fx>fy by dividing the optical concentration system along two axes, it is difficult to reverse the size relationship between spot diameters dx and dy due to limitation of space in the device. Therefore, when scanning in one dimension, a more detailed image pattern can be displayed by scanning along the Ax-axis with good beam quality, in other words, the x-axis, than by scanning along the Ay-axis with poor beam quality.
With ADB in headlights for cars, among the light radiated in the movement direction of the car, an area in which the light is not radiated can be created by partially not emitting light horizontally for the purpose of preventing glare on oncoming vehicles or pedestrians due to the radiated light. Furthermore, it is desired that the positions and dimensions of the areas on which no light is shined are be altered with a fine pitch and as smoothly as possible to adjust to the driving conditions of moving cars changing moment by moment. Accordingly, a configuration in which the axis with a small spot diameter, in other words the x-axis, is aligned horizontally, which is the scan direction of the excitation light beam, is suitable for ADB. Accordingly, the horizontal direction scanned along one dimension in the present embodiment is the x-axis, and this direction is aligned with the axis with good beam quality of the semiconductor light-emitting device.
As described above, in light emission device 1 according to the present embodiment, since the configuration of the device can be simplified by integrating light deflector 140, which deflects first excitation light beam 101 and second excitation light beam 201, as one movable mirror 142, the device can expectedly be scaled down, have the number of its components reduced, have its manufacturing cost cut down, and can be assembled more easily. Moreover, adjustable light distribution typical of ADB can be achieved by using illumination device 2 including light emission device 1 for headlights for cars. In this case, light source 3 is turned off when each excitation light beam is radiated on the coordinate region of wavelength converter 160 corresponding to the region of the scannable region so as to not radiate the emission light (projection light 190) on a part of the scannable region. Here, first excitation light beam 101 and second excitation light beam 201 can be deflected by controlling movable mirror 142 of light deflector 140. Accordingly, in light emission device 1 according to the present disclosure, individual responsiveness differences between light deflectors with respect to input signals do not need to be taken in account like when two light deflectors are used to deflect first excitation light beam 101 and second excitation light beam 201. Therefore, the timing of radiating excitation light beam 101 and second excitation light beam 201 on wavelength converter 160, along with the coordinate region where each excitation light beam is not emitted on wavelength converter 160, can easily be aligned. Accordingly, the control timing between first excitation light beam 101 and second excitation light beam 201 does not need to be aligned completely, and the plurality of light sources can be controlled simultaneously with the same circuit. In this manner, the control system in light emission device 1 according to the present disclosure can be simplified. Furthermore, by aligning the control timing of first excitation light beam 101 and second excitation light beam 201, the output and quality of light emitted by emission device 1 can be improved.
As described above, in the present embodiment, (i) the plurality of excitation light beams are radiated on rotation axis Am of movable mirror 142, (ii) the plurality of light beams are incident on one movable mirror 142 from the same direction and at the same angle, and (iii) the optical lengths of the plurality of light beams from movable mirror 142 to fluorescent substance 162 are equal. In light emission device 1a and illumination device 2a with these three features, the radiation spot movement degree on fluorescent substance 162 per unit of degree of the rotation angle of movable mirror 142 is equal for the plurality of excitation light beams. Accordingly, the plurality of excitation light beams simultaneously arrive on fluorescent substance 162 with the same coordinates on the scan axes. As a result, the plurality of excitation light beams emitted from the plurality of semiconductor lasers can be scanned while aligning their radiation positions (coordinates) and timing on fluorescent substance 162.
Moreover, illumination device 2 according to the present embodiment includes light emission device 1 and optical projection system 170. Illumination device 2 can be used for various types of illumination devices that require a specific light distribution, such as headlights for cars or spotlights due to due to first excitation light beam 101 and second excitation light beam 201 being deflected by light deflector 140 and scanned over wavelength converter 160. Furthermore, illumination device 2 can freely adjust its light distribution.
The light emission device and illumination device according to the present disclosure have been described above based on the embodiment, but the present disclosure is not limited thereto.
For example, in the present embodiment, two semiconductor lasers 100 and 200 are used, but as long as the conditions for the plurality of excitation light beams incident on one movable mirror 142 are met, there may also be more than two light sources. Moreover, similar results can also be produced when the plurality of excitation light beams generated are superimposed on the same axis beforehand. Hereinafter, a variation with more than two light sources will be described with reference to the drawings.
Moreover, the concentration lenses used in the present embodiment are a cylindrical lens for focusing the light along the fast axis and a cylindrical mirror for focusing the light along the slow axis, but as long as the optical elements have ample light focus along one axis, the lenses may be either a lens or mirror. Moreover, fixed mirrors 180, 280, and 281 are disposed for suitably changing the propagation direction of the excitation light beams to contain their optical paths within a fixed range perpendicular thereto, but the amount of mirrors used does not matter. These may all be chosen depending on the conditions of available space, casing size restrictions, and the configuration of the optical projection system.
Moreover, in the above embodiment, two cylindrical lenses 130 and 230 curved along the fast axis for focusing first excitation light beam 101 and second excitation light beam 201 therealong are used, but one cylindrical lens 530 may also be used. The variation with this configuration will be described with reference to the drawings.
Moreover, first excitation light beam 101 and second excitation light beam 201 emitted from semiconductor lasers 100 and 200 are focused on the same place on wavelength converter 160, but as long as the coordinates over which the excitation light beams are scanned along the x-axis (fast axis) are aligned, the coordinates along the y-axis (slow axis) may deviate. In this case, the light intensity distribution and projection light distribution corresponding to the combined intensity distribution can be achieved within the radiation angle range corresponding to the combined length of both excitation light beam radiation spots. In this case, although the brightness of the projection light is reduced, light saturation, thermal saturation, thermal quenching, and thermal damage can be prevented since the light density of the excitation light beams radiated on fluorescent substance 162 including wavelength converter 160 is not as high as when the excitation light beams are focused on the same point.
Moreover, the cylindrical lenses are disposed to have their focal point on fluorescent substance 162, but as long as the beam spots radiated on fluorescent substance 162 are on the area that reproduces the shape of the near-field pattern, the position of the cylindrical lenses may slightly deviate. The aspect ratios of the elliptic beams can be corrected slightly using this deviation.
Moreover, first excitation light beam 101 and second excitation light beam 201 are incident on aspheric lens 120 disposed closely in front of semiconductor lasers 100 and 200, and are converted to collimated light, but may also be converted to slightly converging light or slightly diverging light. In this case, fluorescent substance 162 may be disposed proximate to where the excitation light beams are focused to most adjusting to the effects of the cylindrical lenses for each axis.
Moreover, in the present embodiment, the excitation light incidence and emission surfaces of fluorescent substance 162 are the same, but a configuration in which the excitation light beams are emitted from the other side of the incidence surface, in other words a light-transmissive configuration, may also be used. In this case, since the incidence angle of the excitation light beams on fluorescent substance 162 need not be increased to avoid optical projection system 170, the incidence angle can be configured more freely, and the configuration can be simplified.
Moreover, in the present embodiment, movable mirror 142 scans only as a line in one dimension along the x-axis (fast axis), but may also be capable of scanning in two dimensions simultaneously by adding the y-axis. In this case, the direction necessary for scanning more minutely or the direction in which the radiation range is wider, for example the horizontal radiation direction in ADB, is disposed so that this direction becomes the axis with good beam quality, in other words the fast axis of the laser light.
Moreover, the optical projection system in the illumination device of the above embodiment includes two lenses, but this number may be increased for correcting chromatic aberration or surface curvature. Only one lens may also be used when the illumination device is not used much and a slight radiation blur does not pose a problem. A reflector (reflection mirror) may also be used. For example, when the reflector is a paraboloid of revolution, the fluorescent light generated from fluorescent substance 162 with a Lambertian distribution and the scattered light from the excitation light beams can be emitted further in a predetermined direction as substantially collimated light by disposing fluorescent substance 162 on the focal point of the reflector.
Moreover, in the above embodiment, the light deflector is a movable mirror driven by a magnetic circuit, but as long as the excitation light beams can be scanned repeatedly over the same position on fluorescent substance 162, a microelectromechanical system (MEMS) mirror driven by piezoelectricity, or a polygon or galvano mirror using a motor, another method may also be used.
Moreover, in the above embodiment, fluorescent substance 162 is disposed on wavelength converter 160, but any other wavelength conversion element may also be used.
Although the light emission device and illumination device of the present disclosure have been described in detail above based on only one exemplary embodiment of the present disclosure, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiment without materially departing from the novel teachings and advantages of the present disclosure. Accordingly, all such modifications are intended to be included within the scope of the present disclosure.
The light emission device and the illumination device of the present disclosure are suitable for an illumination device with adjustable light distribution which has high brightness and includes a function in which a specific area is radiated or not radiated with light tracking the movements of an illumination target, such as headlights for cars with ADB, spotlights that track an illumination target, and searchlights.
Number | Date | Country | Kind |
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2016-150726 | Jul 2016 | JP | national |
This application is a U.S. continuation application of PCT International Patent Application Number PCT/JP2017/026082 filed on Jul. 19, 2017, claiming the benefit of priority of Japanese Patent Application Number 2016-150726 filed on Jul. 29, 2016, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/JP2017/026082 | Jul 2017 | US |
Child | 16217380 | US |