Embodiments of the present invention relate to a light-emitting device and a luminaire.
In recent years, an LED (light Emitting Diode) chip is used as a light-emitting element of a base light for illuminating the entire room. However, since the LED chip has a small light-emitting area and high brightness compared with an incandescent lamp and a fluorescent tube, a user sometimes feels glare.
It is an object of the present invention to provide a light-emitting device and a luminaire that can reduce glare.
A light-emitting device according to an embodiment includes: a substrate; an LED chip mounted on the lower surface of the substrate; a light reflecting member arranged downward and on one side when viewed from the LED chip and opened on the other side, a surface of the light reflecting member opposed to the LED chip being a light reflecting surface; and an optical member configured to guide light emitted from the LED chip and reflected by the light reflecting member downward.
A luminaire according to an embodiment includes: a light-emitting device; and a chassis configured to cover the upper surface of the light-emitting device. The light-emitting device includes: a substrate; an LED chip mounted on the lower surface of the substrate; and a light reflecting member arranged downward and on one side when viewed from the LED chip and opened on the other side, a surface of the light reflecting member opposed to the LED chip being a light reflecting surface. Heat of the LED chip is transmitted to the chassis by heat conduction.
According to the present invention, it is possible to realize a light-emitting device and a luminaire that can reduce glare.
A luminaire according to embodiments explained below includes, for example, a light-emitting device and a chassis configured to cover the upper surface of the light-emitting device. The light-emitting device includes a substrate, an LED chip mounted on the lower surface of the substrate, and a light reflecting member arranged downward and on one side when viewed from the LED chip and opened on the other side, a surface of the light reflecting member opposed to the LED chip being a light reflecting surface. Heat of the LED chip is transmitted to the chassis by heat conduction.
Embodiments of the present invention are explained below with reference to the drawings.
First, a first embodiment is explained.
This embodiment is an embodiment of a light-emitting device mounted with an LED chip as a light-emitting element and a luminaire incorporating the light-emitting device.
In this specification, for convenience of explanation, an XYZ orthogonal coordinate system is adopted. A “+X direction” and a “−X direction” are directions opposite to each other and collectively referred to as “X direction” as well. The same holds true concerning a “Y direction” and a “Z direction”. A “+Z direction” is a direction in which the light-emitting device and the luminaire according to this embodiment as a whole irradiate light. In the figures, to clearly show the figures, the figures are arranged to set the “+Z direction” to the upward direction shown in the figures. However, when the luminaire is attached to the ceiling, the “+Z direction” is the direction of the gravity, i.e., the downward direction. It is assumed that the luminaire according to this embodiment is mainly attached to the ceiling of a room. Therefore, the “+Z direction” is also referred to as “down” and the “−Z direction” is also referred to as “up”. However, expressions such as “down” and “up” and the directions shown in the figures do not specify relations with the direction of the gravity.
As shown in
Two light-emitting devices 10 are housed on the inside of the chassis 11. The light-emitting devices 10 are arrayed along the X direction. The chassis 11 covers a surface on the −Z direction side of the light-emitting devices 10 and side surfaces other than side surfaces connected to one another. On the +Z direction side viewed from a connecting portion of the light-emitting devices 10, a control unit 12 configured to supply electric power to the light-emitting devices 10 and control the operation of the light-emitting devices 10 is provided. On the +Z direction side viewed from the control unit 12, a cover 13 configured to cover the control unit 12 is provided. The control unit 12 and the cover 13 are arranged between ends of the two light-emitting devices 10 and attached to the light-emitting devices 10.
As shown in
The configuration of the light-emitting device 10 according to this embodiment is explained.
As shown in
As shown in
The white mirror plate 21 is formed of a white material, for example, white resin. The shape of the white mirror plate 21 is a tabular shape, the thickness of which continuously changes along the X direction. A surface on the −Z direction side of the white mirror plate 21 is parallel to an XY plane, configures a surface on the −Z direction side of the light-emitting device 10, and is in contact with the chassis 13. On the other hand, a surface on the +Z direction side (a lower surface) of the white mirror plate 21 is a white surface 21a that diffuses and reflects incident light. An end on the +X direction side of the white mirror plate 21 is located further on the +Z direction side (downward) than an end on the −X direction side of the white mirror plate 21. More specifically, a region excluding an end on the −X direction side in the white surface 21a is an inclined surface displaced further to the +Z direction toward the +X direction and is, for example, a concave curved surface. Therefore, the white mirror plate 21 is the thinnest at the end on the −X direction side, that is, an end connected to the other light-emitting device 10, starts to be thick halfway toward the +X direction, and is the thickest at the end on the +X direction side.
The substrate 22 is arranged at the end on the −X direction side of the white mirror plate 21, that is, on the +Z direction side of a thin plate portion having uniform thickness. The substrate 22 is formed of resin such as glass epoxy resin or metal such as aluminum. The shape of the substrate is a belt shape extending in the Y direction. A printed wire (not shown in the figure) is formed and a white covering layer is formed on a surface on the +Z direction side (a lower surface) of the substrate 22. The surface is a chip mounting surface 22a. A surface on the −Z direction side (an upper surface) of the substrate 22 is in contact with the surface on the +Z direction side (the lower surface) of the white mirror plate 21.
The plurality of LED chips 23 are mounted on the chip mounting surface 22a of the substrate 22. That is, the LED chips 23 are fixed to the substrate 22 and connected to the printed wire (not shown in the figure) of the substrate 22. The LED chip 23 is a chip of a top view type. A light-emitting surface 23a (see
The mirror surface mirror member 24 is arranged on the +Z direction side of the substrate 22. The mirror surface mirror member 24 is configured by a tabular portion 24a, a principal plane of which is the XY plane, and a triangular prism portion 24b integrally coupled to an end on the +X direction side of the tabular portion 24a. A surface facing the +Z direction of the tabular portion 24a and a surface facing the +Z direction of the triangular prism portion 24b configure a continuous XY plane. Three side surfaces of the triangular prism portion 24b are a surface facing the +Z direction, a surface facing the −X direction, and a surface faxing a +X−Z direction. The surface facing the +X−Z direction is a mirror surface 24c that is opposed to the LED chips 23 and reflects incident lights. For example, aluminum is vapor-deposited on the mirror surface 24c. The mirror surface 24c is a concave curved surface and is, for example, a parabolic cylindrical surface having a focal point at one point in the light-emitting surfaces 23a of the LED chips 23.
The triangular prism portion 24b of the mirror surface mirror member 24 is arranged to cover the LED chips 23. That is, the triangular portion 24b is arranged in the +Z direction and the −X direction when viewed from the LED chips 23. Therefore, when the light-emitting device 10 is viewed from the +Z direction side, the LED chips 23 are hidden by the mirror surface mirror member 24. On the other hand, the mirror surface mirror member 24 is not arranged in the +X direction and the Y direction when viewed from the LED chips 23. The +X direction and the +Y direction of the mirror surface mirror member 24 is opened.
The prism plate 25 is arranged on the +Z direction side when viewed from the white mirror plate 21, the substrate 22, the LED chips 23, and the mirror surface mirror member 24. Screw holes 25a are formed at an end on the −X direction side of the prism plate 25. The prism plate 25 is screwed to the mirror surface mirror member 24 via the screw holes 25a. On the other hand, an end on the +X direction side of the prism plate 25 is in contact with an end in the +X direction side of the white mirror plate 21.
A surface on the −Z direction side (an upper surface) of the prism plate 25 is a light incident surface 25b on which lights emitted from the LED chips 23 are irradiated. A plurality of triangular prisms are cyclically formed on the light incident surface 25b. The triangular prisms extend in the Y direction and formed by a slope 25c facing a −X−Z direction and a slope 25d facing the +X−Z direction. An inclination angle of the slope 25c with respect to the XY plane is larger than an inclination angle of the slope 25d. The width of the slope 25c is smaller than the width of the slope 25d. On the other hand, a surface on the +Z direction side (a lower surface) of the prism plate 25 is a light emission surface 25e from which light is emitted. The light emission surface 25e is parallel to the XY plane.
A hollow 26 is marked off by the white surface 21a of the white mirror plate 21, a portion on the +X direction side of the chip mounting surface 22a of the substrate 22, the mirror surface 24c of the mirror surface mirror member 24, and the light incident surface 25b of the prism plate 25. The LED chips 23 are arranged on the inside of the hollow 26.
The operation of the luminaire 1 according to this embodiment is explained.
When a switch of the luminaire 1 is turned on, a 100V alternating current is supplied to the power supply unit 14 via the socket 16. The power supply unit 14 converts the 100V alternating current into a direct current of a predetermined voltage and supplies the direct current to the control unit 12 via the wire 15. The control unit 12 supplies electric power to the LED chips 23 via the substrate 22 and controls the LED chips 23. Consequently, the light-emitting surfaces 23a of the LED chips 23 emit lights.
As shown in
As shown in
The white surface 21a of the white mirror plate 21 is displaced further to the +Z direction toward the +X direction. Therefore, the lights L2 reflected by the mirror surface 24c are extended in the X direction and irradiated on the white surface 21a. The lights L2 are reflected and diffused by the white surface 21a, travel to the +Z direction side, and are emitted to the outside of the luminaire 1 via the prism plate 25. In this way, the white mirror plate 21 is an optical member that guides the lights L2, which are emitted from the LED chips 23 and reflected by the mirror surface mirror member 24, to the +Z direction.
If the lights L2 reflected by the mirror surface 24c are uniform parallel lights, as shown in
In this way, light are substantially uniformly emitted from the light emission surface 25e of the prism plate 25 of the light-emitting device 10 at a wide angle. Consequently, in the entire luminaire 1, lights are substantially uniformly emitted from light-emitting regions in two places corresponding to the prism plates 25 of the two light-emitting devices 10. On the other hand, a region corresponding to the cover 13 is a non-light-emitting region.
The LED chips 23 are mounted on the substrate 22. A surface on the −Z direction side of the substrate 22 is in contact with the surface on the +Z direction side of the white mirror plate 21. A surface of the −Z direction side of the white mirror plate 21 is in contact with the chassis 11. Consequently, heat generated in the LED chips 23 is transmitted to the chassis 11 by heat conduction via the substrate 22 and the white mirror plate 21 and emitted to the outside of the luminaire 1.
Effects of this embodiment are explained below.
In the luminaire 1 according to this embodiment, the mirror surface mirror member 24 is arranged in the +Z direction when viewed from the LED chips 23. Therefore, when the luminaire 1 is viewed from the +Z direction, the LED chips 23 are hidden by the mirror surface mirror member 24 and are not directly visually recognized. Consequently, lights emitted from the LED chips 23 do not directly reach the eyes of a user. It is possible to reduce glare felt by the user.
In this embodiment, the lights emitted from the LED chips 23 are reflected toward the +X direction by the mirror surface mirror member 24 and irradiated on a region extending in the X direction on the white surface 21a of the white mirror plate 21. The irradiated lights are reflected toward the +Z direction at respective points of the white surface 21a. Consequently, it is possible to emit the lights emitted from the LED chips 23 toward the +Z direction after extending the lights in the X direction. As a result, it is possible to increase a light-emitting area and reduce brightness compared with a light-emitting area and brightness obtained when the LED chips 23 are used as they are. This also makes it possible to reduce glare.
Further, in this embodiment, the plurality of LED chips 23 are arrayed along the Y direction. Therefore, it is possible to realize a surface light source expanding in the X direction and the Y direction in conjunction with the effect of extending the lights emitted from the LED chips 23 in the X direction.
Furthermore, in this embodiment, since the surface (the mirror surface 24c) on which lights are irradiated in the mirror surface mirror member 24 is a mirror surface, it is possible to efficiently reflect the lights emitted from the LED chips 23 toward the +X direction. Since the surface (the white surface 21a) on which lights are irradiated in the white mirror plate 21 is a white surface that reflects and diffuses the lights, it is possible to diffuse the lights emitted from the LED chips 23 and reflected by the mirror surface mirror member at the respective points of the white surface 21a. Consequently, it is possible to obtain a uniform light-emitting surface. This also makes it possible to reduce glare.
In this embodiment, lights are diffused by the white mirror plate 21. Therefore, it is unnecessary to provide a transmitting and diffusing plate in order to diffuse the lights and reduce glare. It is necessary to increase the thickness of the transmitting and diffusing plate in order to sufficiently diffuse the lights with the transmitting and diffusing plate. Then, the thickness of the light-emitting device increases and utilization efficiency of the lights falls. In this embodiment, since it is unnecessary to provide the transmitting and diffusing plate, it is possible to attain a reduction in thickness and improvement of efficiency of the light-emitting device 10. If the utilization efficiency of the lights is high, the number of the LED chips 23 and an output of the LED chips 23 can be reduced. Therefore, it is possible to reduce costs and power consumption of the light-emitting device.
Further, in this embodiment, the mirror surface 24c of the mirror surface mirror member 24 is the parabolic cylindrical surface and one point of the light-emitting surfaces 23a of the LED chips 23 is located at the focal point of the mirror surface 24c. Therefore, it is possible to efficiently convert lights emitted from the LED chips 23 into parallel lights. Since the white surface 21a of the white mirror plate 21 is the concave curved surface, it is possible to reflect more lights in a region on the +X direction side. Consequently, it is possible to supplement non-uniformity in that lights directly made incident on the prism plate 25 from the LED chips 23 are emitted from a region on the −X direction side more and uniformly emit the lights from the light-emitting device 10 as a whole.
Furthermore, in this embodiment, a prism is formed on the light incident surface 25b of the prism plate 25. Therefore, the slope 25c having a small angle of incidence when the lights emitted from the LED chips 23 are made incident thereon is present on the light incident surface 25b. Consequently, it is possible to efficiently guide the lights into the prism plate 25. As a result, the utilization efficiency of the lights is improved.
Furthermore, in the luminaire 1 according to this embodiment, a principal plane (a surface on the +Z direction side) of the chassis 11 is in contact with one principal plane (a surface on the −Z direction side) of the white mirror plate 21. The other principal plane (a surface on the +Z direction side) of the white mirror plate 21 is in contact with a principal plane (a surface on the −Z direction side) of the substrate 22. Consequently, it is possible to efficiently transmit heat generated in the LED chips 23 to the chassis 11 through heat conduction. As a result, the luminaire 1 has a high thermal radiation property.
Since the chassis 11 is provided to house the light-emitting device 10, it is possible to improve the rigidity of a portion of the luminaire 1 housed in the chassis 11. If the chassis 11 is formed of metal, it is possible to further improve the thermal radiation property and the rigidity. On the other hand, if the chassis 11 is formed of resin excellent in heat conductivity, it is possible to attain a reduction in weight of the chassis 11 while securing the thermal radiation property. Consequently, it is possible to suppress deformation of the chassis 11 due to the own weight thereof.
Furthermore, in the luminaire 11 according to this embodiment, the common control unit 12 is provided in the two light-emitting devices 10. Consequently, it is possible to reduce the number of control units 12 and use the power supply unit 14, the socket 15, and the wire 16 in common. Therefore, it is possible to greatly reduce the number of components. When the luminaire 1 is attached to the ceiling or the like, the size of a portion set in the attic can be reduced and the number of components to be attached is reduced. Therefore, work for attaching the luminaire 1 is simplified. As a result, it is possible to reduce manufacturing costs of the luminaire 11 and reduce attachment costs of the luminaire 1.
Since the control unit 12 is arranged in the non-light-emitting region of the light-emitting device 10, it is possible to integrate the control unit 12 with the chassis without blocking the light-emitting region of the light-emitting device 10. Consequently, it is easy to supply electric power to the light-emitting devices 10. Further, it is unnecessary to arrange the control unit 12 on the outside of the chassis 11. As a result, for example, when the luminaire 1 is attached to the ceiling, it is unnecessary to fix the control unit 12 in the attic and work for attaching the luminaire 1 is simplified.
A test example in this embodiment is explained.
As shown in
As a result, most part of lights directly made incident on the prism plate 25 from the LED chips 23 were emitted generally toward a +X+Z direction from the prism plate 25. Lights emitted from the LED chips 23, reflected on the mirror surface 24c, and diffused and reflected on the white surface 21a were emitted at a wide angle via the prism plate 25. Actually, taking into account the fact that the lights are irradiated on the entire region of the white plate 21a, the lights are considered to be substantially uniformly emitted toward all the directions on the +Z direction side from the light-emitting device 10.
In the example explained in this embodiment, the prism plate 25 is provided in the light-emitting device 10. However, the prism plate 25 does not always have to be provided. A transparent flat plate or a thin diffuser may be provided instead of the prism plate 25.
Further, the substrate 22 and the mirror surface mirror member 24 may be integrated as one component.
A first modification of the first embodiment is explained.
As shown in
According to this modification, since lights are emitted from a part of the mirror surface mirror member 34 besides the prism plate 25, a light-emitting region is wide when viewed from the +Z direction. Consequently, brightness falls and glare is further reduced. Components, operations, and effects in this modification other than those explained above are the same as those in the first embodiment.
A second modification of the first embodiment is explained.
In
As shown in
As shown in
On the other hand, as shown in
A second embodiment is explained.
Auxiliary lines 200 shown in
As shown in
In the prism plate 35, as in the prism plate 25 (see
However, in the prism plate 35, unlike the prism plate 25, a width W is larger in a prism farther from the LED chip 23, that is, in the example shown in
As shown in
A third embodiment is explained.
As shown in
That is, in the example shown in
In the light-emitting device 40, apart of lights emitted from the LED chip 23 is directly made incident on the light incident surface 45b of the prism plate 45. Lights emitted from the LED chip 23 and reflected toward the +X direction by the mirror surface 24c of the mirror surface mirror member 24 are also mainly made incident on the light incident surface 45b of the prism late 45. The lights made incident on the light incident surface 45b are propagated in the prism plate 45 and emitted from the light emission surface 45e. That is, in the light-emitting device 40, rather than the white mirror plate 41, the prism plate 45 functions as an optical member that guides the lights emitted from the LED chip 23 and reflected by the mirror surface mirror member 24 to the +Z direction. The lights reflected on the light incident surface 45b of the prism plate 45 and the lights internally reflected by the light emission surface 45e and emitted toward the −Z direction from the light incident surface 45b are diffused and reflected by the white surface 41a of the white mirror plate 41 and made incident on the prism plate 45 again.
In this embodiment, most of the lights output from the LED chip 23 are captured by the prism plate 45 directly or via the mirror surface mirror member 24 and emitted to the +Z direction side. In this way, in this embodiment, since the white surface 41a is not interposed in a main route of the lights, utilization efficiency of the lights is high. Components, operations, and effects other than those explained above in this embodiment are the same as those in the first embodiment.
A modification of the third embodiment is explained.
This modification is an example in which the second embodiment and the third embodiment are combined.
That is, as shown in
According to this modification, in a light-emitting device of a type for capturing most of lights reflected by the mirror surface mirror member 24 with the prism plate 55, it is possible to also improve incident efficiency of lights directly made incident on the prism plate 55 from the LED chip 23. Consequently, it is possible to further improve the utilization efficiency of the lights. Components, operations, and effects in this modification other than those explained above are the same as those in the third embodiment.
In the third embodiment and this modification, as in the second modification (see
A fourth embodiment is explained.
As shown in
In this embodiment, the LED chip 23 is attached to the substrate 22 via the L-shaped angle 67. Therefore, the light-emitting surface 23a of the LED chip 23 faces the +X direction and emits lights mainly toward the +X direction. Therefore, the mirror surface mirror member 24 is unnecessary.
In this embodiment, the end of the nontransparent cover 13 is arranged in the position corresponding to the +Z direction when viewed from the LED chip 23. Therefore, when viewed from the +Z direction side, the LED chip 23 is hidden by the cover 13. Therefore, lights leaking in the +Z direction from the LED chip 23 are blocked by the cover 13 and are not directly made incident on the eyes of a user. Consequently, it is possible to reduce glare. Components, operations, and effects other than those explained above in this embodiment are the same as those in the first embodiment. The cover 13 may be formed of a semitransparent material.
A fifth embodiment is explained.
As shown in
As in the fourth embodiment, in the luminaire 5, the mirror surface mirror member 24 (see
In this embodiment, as in the fourth embodiment, the LED chip 63 emits lights mainly toward the +X direction. Therefore, the mirror surface mirror member 24 is unnecessary. An end of the cover 13 is arranged in a position corresponding to the +Z direction when viewed from the LED chip 63. Therefore, when viewed from the +Z direction side, the LED chip 63 is hidden by the cover 13. Further, in this embodiment, compared with the fourth embodiment, the L-shaped angle 67 (see
In the fourth and fifth embodiments, a supporting member for fixing the prism plate 25 may be provided. When the supporting member is provided, the control unit 12 (see
A sixth embodiment is explained.
In
As shown in
That is, in the luminaire 6, as in the luminaire 1, the two light-emitting devices 10 are provided. However, unlike the luminaire 1, ends on sides where the LED chips 23 and the mirror surface mirror members 24 are not arranged in the light-emitting devices 10 are connected.
Consequently, as shown in
A seventh embodiment is explained.
In a luminaire 7 according to this embodiment, four sets of light source structures including the substrate 22, the plurality of LED chips 23 mounted on the substrate 22, and the mirror surface mirror member 24 shown in
Consequently, as shown in
According to this embodiment, as in the sixth embodiment, it is possible to form one wide light-emitting region. Components, operations, and effects other than those explained above in this embodiment are the same as those in the first embodiment.
According to the embodiments explained above, it is possible to realize a light-emitting device and a luminaire that can reduce glare.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions, and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The embodiments and the modifications thereof are included in the scope and the spirit of the invention and included in the scope of the inventions described in the accompanying claims and their equivalents. The embodiments can be carried out in combination with one another.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/071918 | 9/26/2011 | WO | 00 | 2/20/2014 |