The following relates to a field of light emitting device, in particular, a light emitting device and a method for making the same.
Sunlight is the most important natural light source, and it is white due to its uniform energy distribution in the visible spectrum. In addition to being able to meet people's needs in daily production, work, and life, the long-wavelength red light in the visible light range of sunlight also has the strongest penetration, which has a warming effect on skin and mucous membranes, and can strongly stimulate blood flow, improve blood circulation, enhance the vitality of human cells, promote human metabolism and protein synthesis.
Sunlight-like light emitting device has been produced in order to satisfy people who want to enjoy the sunlight at night or indoors. Existing sunlight-like light-emitting device is generally composed of red light-emitting diode (LED) chip, blue-violet LED chip and phosphor, wherein red light is emitted by red LED chip, blue-violet light emitted by blue-violet LED chip, thereby white light is produced by mixing both lights through phosphors. However, because the large difference in thermal drift performance and thermal state light decay between the red LED chip and the blue-violet LED chip, under the same thermal state, the red LED chip will undergo a serious thermal drift, causing the color of the red light emitted by the red LED chip drifts too, and then the white light formed is drifted in color. Therefore, the existing sunlight-like light emitting device has defects of insufficient intensity or absent of red light.
An aspect relates to a light emitting device and a method for making the light emitting device, which can effectively enhance the light emitting intensity of the red light, and prevent the existing sunlight-like light emitting device from the insufficient intensity or absent of red light.
Provided is a light emitting device, comprising:
a carrier for carrying a light-emitting diode;
at least one first light-emitting diode fixed on the carrier, for emitting a first color light;
at least one second light-emitting diode fixed on the carrier, for emitting a second color light;
a first light converter coated on the at least one first light-emitting diode, for converting the first color light into a red light; and
a second light converter coated on the at least one second light-emitting diode, for converting the second color light into a third color light; wherein
the first color light, the red light, the second color light and the third color light are mixed into a sunlight-like light.
The first light-emitting diode comprises a blue LED chip, and the second light-emitting diode comprises a violet LED chip.
The first light converter comprises deep red phosphors, and the second light converter comprises blue phosphors, cyan phosphors, yellow-green phosphors, orange phosphors and red phosphors.
Further, the first light converter comprises deep red phosphors and red phosphors, and the second light converter comprises blue phosphors, cyan phosphors, yellow-green phosphors and orange phosphors.
Furthermore, the first light converter comprises deep red phosphors and orange phosphors, and the second light converter comprises blue phosphors, cyan phosphors, yellow-green phosphors and red phosphors.
Furthermore, the first light converter comprises deep red phosphors, orange phosphors and red phosphors, and the second light converter comprises blue phosphors, cyan phosphors and yellow-green phosphors.
The proportion of the phosphors in the first light converter is 5%-20% of the total amount of the phosphors in both the first light converter and the second light converter.
Semiconductors materials of the blue LED chip and the violet LED chip comprise group III-VI elements.
The first light-emitting diode and the second light-emitting diode are configured at intervals so that the light emitted by the two light-emitting diodes can be mixed uniformly.
The light emitting device further comprises a reflector cup which is configured on the side of the carrier for reflecting the light back.
Both the first light converter and the second light converter comprise a transparent sealant and a matrix, rare earth ions or transition metal ions are doped into the matrix of the first light converter, and one or two ions selected from Ce3+ and Eu2+ are doped to the matrix of the second light converter.
Further, the matrixes are distributed in the transparent sealant, and the matrix comprises one or more combinations selected from Y3Al5O12, Lu3Al5O12, Sr5(PO4)3Cl, SiAlON, nitride, gallium oxide and silicate.
A method for making the light emitting device is also provided, which comprises the following steps:
Fixing at least one first light-emitting diode and at least one second light-emitting diode on a carrier, wherein the first light-emitting diode is used to emit a first color light, and the second light-emitting diode is used to emit a second color light;
Electrically connecting the at least one first light-emitting diode and the at least one second light-emitting diode to the carrier by wire bonding;
Dispensing a first light converter on the first light-emitting diode, and the first light converter is used to convert the first color light into a red light;
Dispensing a second light converter on the second light-emitting diode, and the second light converter is used to convert the second color light into a third color light; and
Heating and curing the combination of the first light converter and the second light converter as a whole to obtain a light emitting device.
The light emitting device and the method of the present invention have the following advantages:
The first light-emitting diode is coated by the first light converter to produce a red light, preventing the red light from drifting in color and enhancing the light emission intensity of red light, while the second light-emitting diode is coated by the second light converter in order to excite lights in other wavelength range of sunlight-like light, then the first color light, the red light, the second color light and the third color light is mixed into a sunlight-like light, which can effectively enhance the light emission intensity of red light, so that the spectrum of the sunlight-like light mixed by the light emitting device has a higher degree of coincidence with the spectrum of sunlight, and the color rendering properties of the light emitting device is significantly improved.
The embodiments of the present disclosure will be described hereinafter with reference to the following figures, wherein:
The present invention will be described hereinafter in details with reference to the figures and the embodiments for the sake of better understanding. The present invention can be implemented in many different forms and is not limited to the embodiments described in this disclosure. Any non-substantive, obvious alterations or improvement by the technician of this technical field according to the present invention may be incorporated into ambit of claims of the present invention.
As shown in
As shown in
The first light-emitting diode 11 and the second light-emitting diode 12 are both electrically connected to the carrier 1 by wire bonding.
The light emitting process of the light emitting device is as follows: the first light-emitting diode 11 emits a first color light, wherein part of the first color light is transmitted through and out of the first light converter 13 and the rest of the first color light is converted into a red light by the first light converter 13, and the second light-emitting diode 12 emits a second color light, wherein part of the second color light is transmitted through and out of the second light converter 14, and the rest of the second color light is converted into a third color light by the second light converter 14, then the first color light, the red light, the second color light and the third color light in the light emitting device are mixed into a sunlight-like light. As shown in
Compared to the prior art, in the light emitting device of the present invention, the first light-emitting diode 11 is coated by the first light converter 13 to produce a red light, preventing the red light from drifting in color and enhancing the light emission intensity of red light, while the second light-emitting diode 12 is coated by the second light converter 14 in order to excite lights in other wavelength range of sunlight-like light, then the first color light, the red light, the second color light and the third color light is mixed into a sunlight-like light, which can effectively enhance the light emission intensity of red light, so that the spectrum of the sunlight-like light mixed by the light emitting device has a higher degree of coincidence with the spectrum of sunlight, and the color rendering properties of the light emitting device is significantly improved.
Preferably, the first light-emitting diode 11 comprises a blue LED chip, and the second light-emitting diode 12 comprises a violet LED chip. Due to the small difference in thermal drift performance and thermal state light decay between the blue LED chip and the violet LED chip, under the same thermal state, it can prevent the blue LED chip and the violet LED chip from the thermal drift effectively, then prevent the violet color and the blue color from drifting in color, to improve light emission efficiency. Where the blue LED chip has a blue emission at 440-460 nm, and the violet LED chip has a violet emission at 365-425 nm.
Further, the semiconductor materials in the blue LED chip and the violet LED chip in the light emitting device comprise group III-VI elements. Because the blue LED chip and the violet LED chip are made of the semiconductor materials in same material system, the blue LED chip and the violet LED chip have the same thermal stability, which can further reduce the difference in thermal drift and thermal light decay between the two LED chips, and improve light emission efficiency.
Alternatively, the first light converter 13 comprises deep red phosphors, and the second light converter 14 comprises blue phosphors, cyan phosphors, yellow-green phosphors, orange phosphors and red phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter 13, it excites the deep red phosphors to generate a deep red light when it. When the violet light emitted by the violet LED chip transmits through the second light converter 14, it excites the blue phosphors, the cyan phosphors, the yellow-green phosphors, the orange phosphors and the red phosphors to produce a blue light, a cyan light, a yellow-green light, an orange light and a red light respectively, then the blue light, the deep red light, the violet light, the cyan light, the yellow-green light, the orange light and the red light are mixed into a white-like light. Since the first light converter 13 only contains the deep red phosphor, the blue light emitted by the blue LED chip can excite the first light converter 13 to emit a deep red light, which can effectively enhance the intensity of the red light.
Alternatively, the first light converter 13 comprises deep red phosphors and orange phosphors, and the second light converter 14 comprises blue phosphors, cyan phosphors, yellow-green phosphors and red phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter 13, it excites the deep red phosphors and the orange phosphors to generate a deep red light and an orange light respectively. When the violet light emitted from the violet LED chip transmits through the second light converter 14, it excites the blue phosphors, the cyan phosphors, the yellow-green phosphors and the red phosphors to generate a blue light, a cyan light, a yellow-green light and a red light respectively, then the blue light, the deep red light, the orange light, the violet light, the cyan light, the yellow-green light and the red light are mixed into a white-like light. Since the first light converter 13 contains the deep red phosphors and the orange phosphors, the blue light emitted by the blue LED chip can excite the first light converter 13 to emit a deep red light and an orange light, which can effectively enhance the intensity of the red light.
Alternatively, the first light converter 13 comprises deep red phosphors and red phosphors, and the second light converter 14 comprises blue phosphors, cyan phosphors, yellow-green phosphors and orange phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter 13, it excites the deep red phosphors and the red phosphors to generate a deep red light and a red light respectively. When the violet light emitted from the violet LED chip transmits through the second light converter 14, it excites the blue phosphors, the cyan phosphors, the yellow-green phosphors and the orange phosphors to generate a blue light, a cyan light, a yellow-green light and an orange light respectively, then the blue light, the deep red light, the red light, the violet light, the cyan light, the yellow-green light and the orange light are mixed into a white-like light. Since the first light converter 13 contains the deep red phosphors and the red phosphors, the blue light emitted by the blue LED chip can excite the first light converter 13 to emit a deep red light and a red light, which can effectively enhance the intensity of red light, and especially the deep red light.
Alternatively, the first light converter 13 comprises deep red phosphors, red phosphors and orange phosphors, and the second light converter 14 comprises blue phosphors, cyan phosphors and yellow-green phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter 13, it excites the deep red phosphors, the red phosphors and the orange phosphors to generate a deep red light, a red light and an orange light respectively. When the violet light emitted from the violet LED chip transmits through the second light converter 14, it excites the blue phosphors, the cyan phosphors, and the yellow-green phosphors to generate a blue light, a cyan light and a yellow-green light, then the blue light, the deep red light, the red light, the orange light, the violet light, the cyan light and the yellow-green light are mixed into a white-like light. Since the first light converter 13 contain the deep red phosphors, the red phosphors and the orange phosphors, the blue light emitted by the blue LED chip can excite the first light converter 13 to emit a deep red light, a red light and an orange light, which can effectively enhance the intensity of red light, and especially the deep red light, while prevent the blue light emitted by the blue phosphors and the cyan light emitted by the cyan phosphors from being absorbed by the deep red phosphors, the red phosphors or the orange phosphors, thus the light emission intensity of the blue light and the cyan light is enhanced.
Preferably, the proportion of the phosphors in the first light converter 13 is 5%-20% of the total amount of the phosphors in both the first light converter 13 and the second light converter 14. The proportion of the phosphors in the first light converter 13 can be adjusted to control the brightness of the red light. In the above-described embodiment, since the first light converter 13 comprises the deep red phosphors, the deep red luminescence at the wavebands of larger than 700 nm can be improved by the light emitting device. As shown in
In the light emitting device of the present invention, the phosphors in the first light converter and the second light converter can also be provided on the first light-emitting diode and the second light-emitting diode in the form of a phosphor layer, and this will be described hereinafter in details with reference to Embodiments 2 to 4.
As shown in
The phosphor layers of various colors in the first light converter 13 and the second light converter 14 can be respectively stacked in different arrangements.
As shown in
It can be understood that the first light converter 13 may comprise the deep red phosphor layer 131 and the orange phosphor layer 142, and the second light converter 14 may comprise the red phosphor layer 141, the yellow-green phosphor layer 143, the cyan phosphor layer 144 and the blue phosphor layer 145, the principle of light emission in this case can refer to Embodiment 1, and the various phosphor layers in the first light converter 13 and the second light converter 14 can be respectively stacked in different arrangements.
As shown in
In the Embodiments 2-4, the first light converter 13 comprises the deep red phosphor layer 131, which makes the light emitting device to increase the intensity of the deep red luminescence at the wavebands of larger than 700 nm effectively. As shown in
In the Embodiments 2 to 4, when the phosphor layers coated on the blue LED chip are stacked from bottom to top in the order of the light emission wavelength of the phosphor layer from short to long, the phosphor layer with longer emission wavelength will absorb the light emitted by the phosphor layer with shorter wavelength, which will reduce the light emission efficiency of the light emitting device. Therefore, the preferred solution of the above embodiments is that the phosphor layers coated on the blue LED chip are stacked from bottom to top in the order of the light emission wavelength of the phosphor layer from long to short, which can reduce the absorption of light by the phosphor layers and improve the light emission efficiency.
Further, as shown in
Further, as shown in
As shown in
For example, in this embodiment, a first light-emitting diode 11 can be arranged between two second light-emitting diodes 12 for the sake of uniform light mixture. Alternatively the number of the first light-emitting diodes 11 and the second light-emitting diodes 12 can be set in a certain ratio, for example, as shown in
Provided is a method for making a light emitting device, comprising the following steps:
Fixing at least one first light-emitting diode and at least one second light-emitting diode on a carrier, wherein the first light-emitting diode is used to emit a first color light, and the second light-emitting diode is used to emit a second color light;
Electrically connecting the at least one first light-emitting diode and the at least one second light-emitting diode to the carrier by wire bonding;
Dispensing a first light converter on the first light-emitting diode, the first light converter is used to convert the first color light into a red light;
Dispensing a second light converter on the second light-emitting diode, the second light converter is used to convert the second color light into a third color light;
Heating and curing the combination of the above-mentioned first light converter and the second light converter as a whole to obtain a light emitting device.
Compared to the prior art, in the method for making the light emitting device, the first light-emitting diode is coated by the first light converter to produce a red light, preventing the red light from drifting in color and enhance the light emission intensity of red light, while the second light-emitting diode is coated by the second light converter in order to excite lights in other wavelength range of sunlight-like light, then the first color light, the red light, the second color light and the third color light is mixed into a sunlight-like light, which can effectively enhance the light emission intensity of red light, so that the spectrum of the sunlight-like light mixed by the light emitting device has a higher degree of coincidence with the spectrum of sunlight, and the color rendering properties of the light emitting device is significantly improved.
Preferably, the first light-emitting diode comprises a blue LED chip, and the second light-emitting diode comprises a violet LED chip. Due to the small difference in thermal drift performance and thermal state light decay between the blue LED chip and the violet LED chip, under the same thermal state, it can prevent the blue LED chip and the violet LED chip from the thermal drift effectively, then prevent the violet color and the blue color from drifting in color, to improve light emission efficiency. Where the blue LED chip has a blue light emission at 440˜460 nm, and the violet LED chip has a violet light emission at 365˜425 nm.
Further, the semiconductor materials in the blue LED chip and the violet LED chip in the light emitting device comprise group III-VI elements. Because the blue LED chip and the violet LED chip are made of the semiconductor materials in the same material system, the blue LED chip and the violet LED chip have the same thermal stability, which can further reduce the difference in thermal drift and thermal light decay between the two LED chips, and improve light emission efficiency.
Alternatively, the first light converter comprises deep red phosphors, and the second light converter comprises blue phosphors, cyan phosphors, yellow-green phosphors, orange phosphors, and red phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter, it excites the deep red phosphors to generate a deep red light. When the violet light emitted by the violet LED chip transmits through the second light converter, it excites the blue phosphors, the cyan phosphors, the yellow-green phosphors, the orange phosphors and the red phosphors to produce a blue light, a cyan light, a yellow-green light, an orange light and a red light respectively, then the blue light, the deep red light, the violet light, the cyan light, the yellow-green light, the orange light and the red light are mixed into a white-like light. Since the first light converter only contains the deep red phosphor, the blue light emitted by the blue LED chip can excite the first light converter 13 to emit a deep red light, which can effectively enhance the intensity of the red light.
Alternatively, the first light converter comprises deep red phosphors and orange phosphors, and the second light converter comprises blue phosphors, cyan phosphors, yellow-green phosphors and red phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter, it excites the deep red phosphors and the orange phosphors to generate a deep red light and an orange light respectively. When the violet light emitted from the violet LED chip transmits through the second light converter, it excites the blue phosphors, the cyan phosphors, the yellow-green phosphors and the red phosphors to generate a blue light, a cyan light, a yellow-green light and a red light respectively, then the blue light, the deep red light, the orange light, the violet light, the cyan light, the yellow-green light and the red light are mixed into a white-like light. Since the first light converter contains the deep red phosphors and the orange phosphors, the blue light emitted by the blue LED chip can excite the first light converter 13 to emit a deep red light and an orange light, which can effectively enhance the intensity of the red light.
Alternatively, the first light converter comprises deep red phosphors and red phosphors, and the second light converter comprises blue phosphors, cyan phosphors, yellow-green phosphors and orange phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter, it excites the deep red phosphors and the red phosphors to generate a deep red light and a red light respectively. When the violet light emitted from the violet LED chip transmits through the second light converter, it excites the blue phosphors, the cyan phosphors, the yellow-green phosphors and the orange phosphors to generate a blue light, a cyan light, a yellow-green light and an orange light respectively, then the blue light, the deep red light, the red light, the violet light, the cyan light, the yellow-green light and the orange light are mixed into a white-like light. Since the first light converter 13 only contains the deep red phosphors and the red phosphors, the blue light emitted by the blue LED chip can excite the first light converter 13 to emit a deep red light and a red light, which can effectively enhance the intensity of red light, and especially the deep red light.
Alternatively, the first light converter comprises deep red phosphors, red phosphors and orange phosphors, and the second light converter comprises blue phosphors, cyan phosphors, and yellow-green phosphors. When the blue light emitted by the blue LED chip transmits through the first light converter, it excites the deep red phosphors, the red phosphors and the orange phosphors to generate a deep red light, a red light and an orange light respectively. When the violet light emitted from the violet LED chip transmits through the second light converter, it excites the blue phosphors, the cyan phosphors and the yellow-green phosphors to generate a blue light, a cyan light, a yellow-green light and an orange light respectively, then the blue light, the deep red light, the red light, the orange light, the violet light, the cyan light and the yellow-green light are mixed into a white-like light. Since the first light converter 13 contain the deep red phosphors, the red phosphors and the orange phosphors, the blue light emitted by the blue LED chip can excite the first light converter to emit a deep red light, a red light and an orange light, which can effectively enhance the intensity of red light, and especially the deep red light, while prevent the blue light emitted by the blue phosphors and the cyan light emitted by the cyan phosphors from being absorbed by the deep red phosphors, the red phosphors or the orange phosphors, thus the light emission intensity of the blue light and the cyan light is enhanced.
Preferably, the proportion of the phosphors in the first light converter is 5-20% of the total amount of the phosphors in both the first light converter and the second light converter. The proportion of the phosphors in the first light converter can be adjusted to control the brightness of the red light.
Preferably, both the first light converter and the second light converter comprise a transparent sealant and a matrix. The rare earth ions or transition metal ions are doped into the matrix of the first light converter, as the activated ions of the luminophor. One or two ions selected from Ce3+ and Eu2+ are doped into the matrix of the second light converter, as the activated ions of the luminophor. Where the rare earth ions comprise one or more ions selected from Pr, Tb, Eu, Dy, Nd and Sm, and the transition metal ions comprise one or more ions selected from of Cr, Ti, V, Ni, and Cu.
Furthermore, the matrixes are distributed in the transparent sealant, and the matrix comprises one or more combinations selected from Y3Al5O12, Lu3Al5O12, Sr5(PO4)3Cl, SiAlON, nitride, gallium oxide and silicate.
The embodiment described hereinbefore is merely preferred embodiment of the present invention and not for purposes of any restrictions or limitations on the invention. It will be apparent that any non-substantive, obvious alterations or improvement by the technician of this technical field according to the present invention may be incorporated into ambit of claims of the present invention.
For the sake of clarity, it is to be understood that the use of ‘a’ or ‘an’ throughout this application does not exclude a plurality, and ‘comprise’ or ‘comprising’ do not exclude other steps or elements.
Number | Date | Country | Kind |
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201811502899.1 | Dec 2018 | CN | national |
This application claims priority to PCT Application No. PCT/CN2018/124160, having a filing date of Dec. 27, 2018, which is based on Chinese Application No. 201811502899.1, having a filing date of Dec. 10, 2018, the entire content of which is hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/CN2018/124160 | Dec 2018 | US |
Child | 16934549 | US |