This application claims the priority benefit of Taiwan Patent Application No. 100139619, filed on Oct. 31, 2011. The entirety of the above-identified patent application is hereby incorporated by reference.
Technical Field
The present invention relates to a light emitting device and, more particularly, to a type of tilted light emitting device, surface mounted device-type light emitting device and display.
Description of Related Art
Light-emitting diodes (LED) are a type of semiconductor light-emitting components. Chemical compounds primarily of III-V chemical elements are used in LED chips, such as gallium nitride (GaN), gallium phosphide (GaP), or gallium arsenide (GaAs), and the light-emitting principle involves conversion of electrical energy to photonic energy. More specifically, by applying an electrical current through the compound semiconductor of the LED, excess energy is released in the form of light by the combination of electrons and holes. As light emission by LEDs is not through heating to glow or electric discharge, the life of LEDs is generally longer than 100,000 hours. Moreover, LEDs tend to have the advantages of fast response, compact size, power-saving, low pollution, high reliability, and suitability for mass production, etc. Accordingly, there are a wide variety of applications of LEDs, including the light sources large billboards, traffic lights, mobile phones, scanners, fax machines, and LED lamps, etc.
Surface mounted device-type LEDs typically include an LED chip, a support surface and multiple welding surfaces. The LED chip has an optical axis and is disposed on the support surface. The welding surfaces are typically disposed on a surface of a circuit board so that the LED chip is electrically connected to the circuit board through the welding surfaces. When the welding surfaces are perpendicular to the optical axis of the LED the support surface and the welding surfaces are parallel, and the general direction of light emission of the LED chip is perpendicular to the welding surfaces. Traditionally LEDs of this type are known as top view LEDs. When the welding surfaces are parallel with the optical axis of the LED the support surface and the welding surfaces are perpendicular, and the general direction of light emission of the LED chip is parallel with the welding surfaces. Traditionally LEDs of this type are known as side view LEDs in the industry. The general direction of light emission needs to be adjusted to provide good illumination, backlight or display effects to suit the demands of illumination, backlight or display in various environments. However, additional parts that support the LED structure are often necessary to allow tilting for adjustment in the general direction of light emission, and this would increase the manufacturing cost and assembly time.
The present invention provides a light emitting device that emits light generally in a tilted direction relative to a surface on which the light emitting device is mounted on or otherwise affixed to.
According to one aspect, a light emitting device may comprise a main body and a light source. The main body may comprise a base and a number of terminals. The base may have a support surface. Each of the terminals may respectively have a welding portion such that the welding portions of the terminals form a connection surface with a first angle between the support surface and the connection surface. The first angle may be between 0° and 90°. The light source may be disposed on the support surface and electrically connected to one or more of the terminals.
In at least some embodiments, the first angle may be substantially 45°.
In at least some embodiments, the main body may further comprise a receiving slot in which the support surface and the light source are disposed. An opening of the receiving slot may define a light incident plane on the main body.
In at least some embodiments, a second angle between the light incident plane and the support surface may be between 0° and 90°.
In at least some embodiments, the light incident plane and the support surface may be parallel.
In at least some embodiments, the main body may further comprise at least one supporting portion protruding from the base. The at least one supporting portion may maintain a third angle between the main body and the affixation terminal when the main body is disposed on the affixation terminal with the supporting portion in contact with the affixation terminal.
In at least some embodiments, at least a first one of the terminals may extend from a region where the main body and the light source are connected in a first direction around a side surface of the base and toward a bottom surface of the base that is opposite to the support surface. At least a second one of the terminals may extend from the region where the main body and the light source are connected in a second direction around the side surface of the base and toward the bottom surface of the base. The first direction and the second direction may be opposite to each other.
According to another aspect, a surface mounted device-type light emitting device may comprise a main body and an LED chip. The main body may comprise a base and a plurality of terminals. The base may have a support surface. Each of the terminals may respectively include a welding portion. The welding portions of the terminals may form a connection surface such that the support surface is tilted relative to the connection surface with a first angle between the connection surface and the support surface. The first angle may be between 0° and 90°. The LED chip may be disposed on the support surface and electrically connected to one or more of the terminals.
In at least some embodiments, the first angle may be substantially 45°.
In at least some embodiments, the main body may further comprise a receiving slot in which the support surface and the LED chip are disposed.
In at least some embodiments, the main body may further comprise a translucent encapsulant filled in the receiving slot of the main body and covering the LED chip.
In at least some embodiments, an opening of the receiving slot may define a light incident plane on the main body. A second angle between the light incident plane and the support surface may be between 0° and 90°.
In at least some embodiments, an opening of the receiving slot may define a light incident plane on the main body. The light incident plane and the support surface may be parallel.
In at least some embodiments, the main body may further comprise at least one supporting portion protruding from the base. The at least one supporting portion may maintain a third angle between the main body and the affixation terminal when the main body is disposed on the affixation terminal with the supporting portion in contact with the affixation terminal.
In at least some embodiments, at least a first one of the terminals may extend from a region where the main body and the LED chip are connected in a first direction around a side surface of the base and toward a bottom surface of the base that is opposite to the support surface. At least a second one of the terminals may extend from the region where the main body and the LED chip are connected in a second direction around the side surface of the base and toward the bottom surface of the base. The first direction and the second direction may be opposite to each other.
According to yet another aspect, a display device may comprise a display panel, a frame in which the display panel is received, and a plurality of light emitting devices embedded in the frame. Each of the light emitting devices may respectively comprise a main body and a light source. The main body may comprise a base and a plurality of terminals. The base may include a support surface. Each of the terminals may respectively include a welding portion such that the welding portions of the terminals form a connection surface. The support surface may be tilted relative to the connection surface. The light source may be disposed on the support surface and electrically connected to one or more of the terminals.
In at least some embodiments, the support surface may be tilted relative to the connection surface by a first angle, and wherein the first angle is between 0° and 90°.
In at least some embodiments, the main body of at least one of the light emitting devices may further comprise a receiving slot in which the respective support surface and light source are disposed. An opening of the receiving slot may define a light incident plane with a second angle between the light incident plane and the support surface. The second angle may be between 0° and 90°.
In at least some embodiments, the main body of at least one of the light emitting devices may further comprise at least one supporting portion protruding from the respective base. The at least one supporting portion may maintain a third angle between the main body and the affixation terminal when the main body is disposed on the affixation terminal with the supporting portion in contact with the affixation terminal.
In at least some embodiments, at least a first one of the terminals may extend from a region where the main body and the light source are connected in a first direction around a side surface of the base and toward a bottom surface of the base that is opposite to the support surface. At least a second one of the terminals may extend from the region where the main body and the light source are connected in a second direction around the side surface of the base and toward the bottom surface of the base, and wherein the first direction and the second direction are opposite to each other.
Detailed description of various embodiments are provided below, with reference to the attached figures, to promote better understanding of the characteristics and benefits of the various embodiments of the present invention.
In at least some embodiments, the light emitting device 100 may include an LED having an LED chip as the light source 120 that is disposed on the support surface 110a. An optical axis C of the light source 120 may be perpendicular to the support surface 110a and thus tilted relative to the connection surface 110b. A surface of the main body 110 used as a bonding region or wiring region for the LED chip may comprise the support surface 110a. In other embodiments, the light source 120 may include one or more laser diodes, one or more organic electro-luminescent devices (OLED), or one or more other suitable light-emitting components. Embodiments of the present invention are not limited thereto.
When the connection surface 110b of the main body 110 is connected to the affixation terminal 132 the light source 120, which is disposed on the support surface 110a, is tilted relative to the affixation terminal 132. Accordingly, it is not necessary to use additional parts to support the main body 110 to render the direction of the optical axis C of light emitted from the light emitting device 100 to be tilted, thereby saving manufacturing cost and reducing assembly time.
In at least some embodiments, the angle A between the connection surface 110b and the support surface 110a may be an angle that is greater than 0 degree (0°) and less than 90 degrees (90°). As an illustration, in at least some embodiments, the angle A between the connection surface 110b and the support surface 110a may be, for example but not limited to, substantially 45 degrees (45°). In other embodiments, the angle A between the connection surface 110b and the support surface 110a may be an acute angle suitable to the particular design, e.g., 30 or 60 degrees, so that the general direction of light emitted from the light source 120 is tilted relative to the affixation terminal 132.
Referring to
Under traditional configurations, the optical axis of the light source or the support surface on which the light source is disposed is usually parallel with or perpendicular to the circuit board. As such a user would need to tilt the circuit board in order to tilt the general direction of the light emitted from the light emitting device. In contrast, given the built-in tilting of the support surface 110a of the main body 110 relative to the circuit board 130, in the present embodiment there is no need to tilt the circuit board 130 in order to tilt the general direction of light emitted from the light emitting device 100.
In at least some embodiments, the main body 110 may include a bottom surface 110e and a side surface 110f. The bottom surface 110e may be opposite to and optionally parallel with the support surface 110a, and the side surface 110f may be perpendicular to the support surface 110a. As the main body 110 may be connected to the surface 132 of the circuit board 130 via the connection surface 110b, the bottom surface 110e and the side surface 110f may not be in contact with the circuit board 130 and thus may be spaced apart from the affixation terminal 132 (which is the surface 132 of the circuit board 130). Moreover, the main body 110 may further include an suction surface 110g. During the manufacturing process of the light emitting device 100, the main body 110 may be moved or transported by using the vacuum nozzle to suck the suction surface 110g to further the progress of the manufacturing process.
In at least some embodiments, a material of the base 112 may be, for example, plastic and manufactured by injection molding. A material of the translucent encapsulant 112a or the transparent encapsulant may be, for example, silicone, epoxy, acrylic resin, or other suitable material. In other embodiments, other materials may be utilized for the base 112 and the translucent encapsulant 112a or the transparent encapsulant, and the present invention is not limited thereto.
In at least some embodiments, the base 112 may include a first portion 112b and a second portion 112c that are connected together, and the receiving slot 110c may be formed in the second portion 112c. Each of the one or more terminals 114 may further include a connection portion 114b that is connected to the respective welding portion 114a. The welding portion 114a of at least one terminal 114 may be connected to, mounted on or otherwise affixed to the first portion 112b of the base 112, with the respective connection portion 114b extending toward the second portion 112c of the base 112 and electrically connected to the light source 120 in the receiving slot 110c. In one embodiment as shown in
In at least some embodiments, the main body 110 may include a light incident plane 110d defined by an opening of the receiving slot 110c on the main body 110. The light incident plane 110d may be parallel with the support surface 110a as shown in
In at least some embodiments, the light emitting device 200 may include an LED having an LED chip as the light source 220 that is disposed on the support surface 210a. An optical axis C of the light source 220 may be perpendicular to the support surface 210a and thus tilted relative to the connection surface 210b. A surface of the main body 210 used as a bonding region or wiring region for the LED chip may comprise the support surface 210a. In other embodiments, the light source 220 may include one or more laser diodes, one or more OLEDs, or one or more other suitable light-emitting components. Embodiments of the present invention are not limited thereto.
A difference between the light emitting device 200 and the light emitting device 100 of
In at least some embodiments, the light emitting device 300 may include an LED having an LED chip as a light source 320. In other embodiments, the light source 320 may include one or more laser diodes, one or more OLEDs, or one or more other suitable light-emitting components. Embodiments of the present invention are not limited thereto.
A difference between the light emitting device 300 and the light emitting device 100 of
When the connection surface 410b of the main body 410 is connected to the affixation terminal 432, the light source 420, which is disposed on the support surface 410a, is tilted relative to the affixation terminal 432. Accordingly, it is not necessary to use additional parts to support the main body 410 to render the direction of the optical axis C of light emitted from the light emitting device 400 to be tilted, thereby saving manufacturing cost and reducing assembly time.
In at least some embodiments, an angle A between the connection surface 410b and the support surface 410a may be an angle that is greater than 0 degree (0°) and less than 90 degrees (90°). As an illustration, in at least some embodiments, the angle A between the connection surface 410b and the support surface 410a may be, for example but not limited to, substantially 45 degrees (45°). In other embodiments, the angle A between the connection surface 410b and the support surface 410a may be an acute angle suitable to the particular design, e.g., 30 or 60 degrees, so that the general direction of light emitted from the light source 420 is tilted relative to the affixation terminal.
In at least some embodiments, the main body 410 may include a light incident plane 410d defined by an opening of a receiving slot 410c on the main body 410. The light incident plane 410d may be parallel with the support surface 410a as shown in
In at least some embodiments, the main body 410 may include a base 412 and one or more terminals 414. Each of the one or more terminals 414 may be electrically conductive, thermally conductive, or both electrically and thermally conductive. The support surface 410a may be formed on the base 412. At least one of the one or more terminals 414 may be electrically connected to the light source 420 for connecting electrical power to the light source 420. In one embodiment, at least one of the one or more terminals 414 is electrically connected to the light source 420 for connecting electrical power to the light source 420 while at least another one of the one or more terminals 414 is not electrically connected to the light source 420 but used for structurally attaching the main body 410 to the affixation terminal 432. Each of the one or more terminals 414 may include a welding portion 414a and a connection portion 414b. The one or more welding portions 414a may form the connection surface 410b and may be welded to a surface of the circuit board 430 (i.e., the affixation terminal 432) so that the light source 420 is electrically connected to the circuit board 430 through one or more of the terminals 414.
In at least some embodiments, the one or more terminals 414 may extend in different directions from a region where the main body 410 and the light source 420 are connected toward a bottom surface 410e that is opposite to and optionally parallel with the support surface 410a, and may lay flat against a side surface of the base 412 to extend along the side surface of the base 412 with the connection portions 414b and the welding portions 414a disposed on the side surface of the base 412. In other words, the one or more terminals 414 at least partially wrap around the base 412. More specifically, when there are more than one terminal 414, at least one of the terminals 414 at least partially wraps around the base 412 in a clockwise direction while at least one other terminal 414 at least partially wraps around the base 412 in a counterclockwise direction when viewed from a given side of the base 412. In the example shown in
In one embodiment, the light source 420 is electrically connected to the circuit board 430 through terminals 4142-4147, while terminals 4141 and 4148 provide structural support to prevent inadvertent rotation or turning of the main body 410. That is, although terminals 4141 and 4148 may be in contact with the surface 432 of the circuit board 430, terminals 4141 and 4148 may not be electrically connected to an electrode on the circuit board 430 to conduct electricity as their function is structurally preventing the rotation or turning of the main body 410. In other embodiments, the number of terminals 414 used for connecting electrical power to the light source 420 may differ, and the number of terminals 414 used for structural support but not for connecting electrical power may also differ. Further, although in the example shown in
Under traditional configurations, the light source is usually parallel with or perpendicular to the circuit board. As such a user would need to tilt the circuit board in order to tilt the general direction of the light emitted from the light emitting device. In contrast, given the built-in tilting of the support surface 410a of the main body 410 relative to the circuit board 430, in the present embodiment there is no need to tilt the circuit board 430 in order to tilt the general direction of light emitted from the light emitting device 400.
In at least some embodiments, the main body 410 may include one or more supporting portions 416.
The above-described light emitting devices 100, 200, 300 and 400 may be surface mounted device-type light emitting devices, but the present invention is not limited thereto. In other embodiments, each of the light emitting devices 100, 200, 300 and 400 may be one of other types of devices.
In at least some embodiments, the light emitting devices of the present invention may be employed in display devices and the following description uses the light emitting device 400 as an example for illustration.
In at least some embodiments, the light emitting device may include a white light LED, which may include a blue light LED chip and yellow fluorescent powder. Alternatively or additionally, the white light LED may include a red light LED chip or red fluorescent powder. In at least some other embodiments, the white light LED may include one or more red light LED chips, one or more green light LED chips and one or more blue light LED chips. Additionally, the white light LED may include yellow fluorescent power and may further include red fluorescent power. In at least some alternative embodiments, the light emitting device may include one or more red, green or blue light LED chips. More specifically, the fluorescent powder may be distributed uniformly, unevenly, or in a graduated manner in terms of concentration in the above-described translucent encapsulant.
The light emitting device of various embodiments of the present invention may be employed in applications such as, for example, indoor lighting, outdoor lighting, automotive, backlight module, display of character segments, situational applications, plant use and special applications such as green energy products.
In summary, in a light emitting device of the present invention, the main body includes a connection surface and a support surface with an angle therebetween. Thus, as the main body is connected to the affixation terminal via the connection surface, the general direction of light emitted from the light source, which is disposed on the support surface, is tilted relative to the affixation terminal. As a result there is no need for additional components to support the main body to render the tilting in the direction of light emission, thereby saving manufacturing cost and reducing assembly time.
It is specifically contemplated that any feature disclosed herein with respect to one embodiment or one figure of the present disclosure may apply to any other embodiment of the present disclosure. More specifically, although any given feature may be described above in connection with one or more particular embodiments or figures, such feature may be applied in any combination with any other feature with respect to all other embodiments and figures, and variations thereof, without departing from the spirit of the present disclosure and so long as such feature does not contradict with one or more features of the other embodiments and figures.
Although a number of embodiments of the present invention are described above, the scope of the present invention is not and cannot be limited to the disclosed embodiments. More specifically, one ordinarily skilled in the art may make various deviations and improvements based on the disclosed embodiments, and such deviations and improvements are still within the scope of the present invention. Accordingly, the scope of protection of a patent issued from the present invention is determined by the claims provided below.
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