The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2014-176635, filed Aug. 29, 2014. The contents of this application are incorporated herein by reference in their entirety.
1. Technical Field
The present disclosure relates to a light emitting device that outputs a laser beam through a slit.
2. Discussion of the Background
Light emitting devices that employ an LED have been used as light sources for signal devices and display of measuring boards, in place of fluorescent lamps and incandescent bulbs. Also, light emitting devices that employ an LED have become increasingly used also for luminaire for general domestic use. Meanwhile, light emitting devices that employ a semiconductor laser diode as a light source have been proposed (for example, see JP 2002-31773A, JP H07-281062A, and JP 4770796B).
Light emitting devices that employ a semiconductor laser diode as a light source are, for example, configured such that laser beam from the light source is irradiated on a diffusion plate to diffuse the laser beam while converting the wavelength by the fluorescent material applied on the diffusion plate, so as to emit visible light. Light sources using a semiconductor laser are small in size and have high power efficiency and can produce high output, in addition to those, they can emit light of clear color via a fluorescent material. Thus, light sources using a semiconductor laser have attracted a great deal of attention as the light sources for future lighting devices.
However, in conventional laser light emitting devices, the laser beam is emitted while controlling the beam diameter of laser beam with a slit provided in the laser light source part. Such a configuration may allow leakage of laser beam from the slit that then propagates as stray light, so that improvement in safety has been demanded.
The present disclosure is directed in view of the above circumstances, and an object is to provide a light emitting device in which safety is improved by converting the laser beam that is leaking from the slit into a visible light with high visibility.
A light emitting device according to one aspect of the present disclosure includes a laser light source part and an optical member provided with a slit. The optical member has a structure in which the slit is oriented on the optical path of the laser beam, and a wavelength converting member to convert the wavelength of the laser beam into a long-wavelength visible light is disposed on an inner wall of the slit.
The light emitting device according to one aspect of the present disclosure is provided with a wavelength converting member on the inner wall of the slit, so that the laser beam that is leaking from the slit as stray light can be converted by the wavelength converting member into a visible light with high visibility. Thus, safety can be improved while maintaining rectilinear advancing property of the laser beam irradiated through the slit.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments according to the present invention will be described below with reference to the drawings. The embodiments shown below are intended as illustrative of a light emitting device to give a concrete form to technical ideas of the present disclosure. Accordingly, the embodiments of the present disclosure are not limited to those light emitting devices illustrated below. The sizes, materials, shapes and the relative configuration etc. of the members described in embodiments are given as an example and not as a limitation to the scope of the disclosure unless specifically described otherwise. The drawings referred to in the description below are to schematically illustrate the embodiments, and the size, a space or interval, locational relationship of the components may be exaggerated or a portion of a component may not be shown. In the description below, the same designations or the same reference numerals denote the same or like members and duplicative descriptions will be appropriately omitted.
As shown in
The semiconductor laser element 2 is a semiconductor element that is configured to emit a laser beam. The semiconductor laser element 2 includes a light irradiation surface that is a light irradiation part 2a at an end, and has a semiconductor structure, for example, a P-N junction, a double-hetero structure, and/or a quantum well structure. The semiconductor laser element 2 is supported by the support member 3 with the light irradiation part 2a facing the opening side of the can case. The semiconductor laser element 2 is configured to irradiate a laser beam which has a predetermined wavelength according to the irradiation object, and is not specifically limited, as long as the semiconductor element can irradiate a laser beam as described above. In the embodiments of the present disclosure, the term “laser beam” is a synonym for “beam light” and can be substituted for “beam light”.
The support member 3 includes a stem pillar 3a for supporting the semiconductor laser element 2 and a disk-shaped stem base 3b disposed at the base end side of the stem pillar 3a. The stem pillar 3a has a support surface for supporting the semiconductor laser element 2. In the present embodiment, a recessed groove is defined in the center portion of the support surface, and the semiconductor laser element 2 is disposed bridging over the recessed groove. On the stem pillar 3a, a semiconductor laser element 2 is supported (mounted) via an adhesive material such as Au—Sn. The stem pillar 3a is connected to the stem base 3b with its base end side.
The stem base 3b is formed in a disk shape and is to connect with the stem pillar 3a. The stem base 3b and the stem pillar 3a are made of, for example, copper or an alloy of Cu that contains at least one of W or Mo, or made of Fe or the like, the materials thereof are not specifically limited as long as the materials are metal materials with good heat dissipation.
The leads 4 are to establish electrical connection with the semiconductor laser element 2 to supply electric current from an external power source. The leads 4 are disposed penetrating the stem base 3b so that the leads 4 are approximately in parallel to the stem pillar 3a. Note that the leads 4 are insulated from the support member 3. In the figure, the leads 4 are shown in a state of being projected to the inner side of the stem base 3b by a predetermined length, but the leads 4 can be arranged on a same plane with the stem base 3b as long as electrical connection with the semiconductor laser element 2 can be established.
The optical member 20 is configured to be connected to the support member 3 to cover the semiconductor laser element 2 and to control the beam diameter of the laser beam via the slit 13. In the present embodiment, the optical member 20 includes a can case 9 in which a collimating lens 6 to be installed in an optical path, and a cap 11 provided to cover at least a portion of the can case 9 and to orient a slit 13 on the optical path. In the present embodiment, the can case 9 and the laser light source 5 are combined to form the laser light source 10.
Together with the support member 3, the can case 9 can enclose and hermetically seal the semiconductor laser element 2. The can case 9 is formed in a cylindrical shape to connect its base end side to the stem base 3b, and an opening is defined in the other end side to emit a laser beam. In the present embodiment, the can 9 is configured to dispose a collimating lens 6 at the opening side from where the laser beam is emitted. The can case 9 can be made of a metal material which has good connectability with the stem base 3b by welding or the like. For example, Cu, Al, Ni, or Fe, or an alloy of each of the aformentioned metals may be employed, but not limited thereto. In addition, the can case 9 may be appropriately provided with a step difference or a recess-protrusion shape on its inner peripheral surface for disposing the collimating lens 6. Note that maintaining air tightness and sealing the air or an inert gas in the can case 9 and tightly held, thus, degradation the semiconductor laser element 2 can be relieved.
The collimating lens 6 is to convert the laser beam from the semiconductor laser element 2 into parallel light. The collimating lens 6 can be a single lens or a composite lens, and is not specifically limited, as long as the lens can condense the laser beam and convert into parallel light. Specific examples of the collimating lens 6 include a silica glass, a sapphire glass, a borosilicate glass, or a resin, and the material thereof is not specifically limited as long as the material can be used for such a structure. The collimating lens 6 is disposed at a position spaced apart from the semiconductor laser element 2. Also, the collimating lens 6 and the opening end of the can case 9 is adjusted to a predetermined distance. The collimating lens 6 may have a structure in which a surface-treatment layer for selectively transmitting light with a specific wavelength is provided. The laser beam that is transmitted through the collimating lens 6 is converted into parallel light and directed toward the slit 13 with a predetermined beam diameter.
As shown in
The cap 11 is formed with a size to engage the diameter of the recess defined in the center of the base 19 with the outer diameter of the can case 9. Accordingly, the cap 11 engages the can case 9 covering the opening of the can case 9 while accommodating at least a portion of the can case 9 in the recess 12. The cap 11 is provided so that at the time of engaging the can case 9, the slit 13 and the collimating lens 6 are spaced apart from each other by a distance L1. The cap 11 is disposed so that the slit 13 and the light irradiation part 2a of the semiconductor laser element 2 are spaced apart from each other. The protruding portion 15 formed on the peripheral surface of the base 19 is provided for positioning the cap 11 at the time of, for example, setting the cap 11 on the holding structure 30 (see
The recess 12 is defined in a shape so that at the time of engaged with the can case 9, the center of the slit 13 can be placed on the optical axis of the laser beam emitted from the semiconductor laser element 2. The recess 12 is defined with a size approximately equal or greater than the outer diameter of the can case 9 so as to fit with the can case 9. The cross-sectional shape defining the recess is formed corresponding to the outer shape of the can case 9, and in the present embodiment, formed in a circular shape.
The slit 13 is to control the beam diameter of the laser beam emitted from the semiconductor laser element 2. The slit 13 is defined by a predetermined shape with respect to an irradiation object. The slit 13 is preferably defined in a shape that allows increasing the irradiation area with respect to the irradiation object. For example, the slit 13 is, in the case of irradiating an elongated member 80 as shown in
The wavelength converting member 14 is to convert the wavelength of stray light that occurs at the time of the laser beam emitted from the semiconductor laser element 2 passing through the slit 13 into a light of longer wavelength. That is, upon irradiated with the laser beam, the wavelength converting member 14 converts the wavelength of the laser beam into a visible light of a longer wavelength with high visibility. This phenomenon may also be expressed that upon irradiated by a laser beam that has high directivity, the wavelength converting member 14 converts the laser beam into Lambertian light which is reflected and diffused in all directions. With the wavelength converting member 14, a portion or entire portion of stray laser beam that is leaking from the slit 13 can be converted into a light having a peak wavelength at a longer wavelength side, and thus, the safety can be ensured. The wavelength converting member 14 may be applied on the inner wall defining the slit 13, by using a coating method such as a spray coating method or a brush coating method. In the present embodiment, for the wavelength converting member 14, a YAG fluorescent material that can convert an ultraviolet laser beam or a blue laser beam into a white light is used. The wavelength converting member 14 is disposed on the inner wall defining the slit 13, which allows converting the leaking laser beam into a visible light of a longer wavelength with high visibility. Thus, the laser beam appropriately passing through the slit 13 can be irradiated while maintaining rectilinear advancing property of the laser beam.
In the case of using the light emitting device 1 provided with the optical member 20 constituted as described above installed on a base member T or the like, as shown in
The light emitting device 1 is illustrated with the optical member 20 provided with a recess 12 in a center portion of the base 19, but as shown in
The optical member (cap) 20B includes a cap 111 defining the recess 112 at an eccentric position in the base 119 and the can case 9 provided with the collimating lens 6 and arranged spaced apart from the cap 111. The laser light source part 5 is held by the holding structure 30 in a state of being coupled to the can case 9. The cap 111 includes a disk-shaped base 119, a recess 112 defined at an eccentric position from the center of the base 119, a slit 13 defined in the bottom surface 116 defining the recess 112, a wavelength converting member 14 disposed on the inner surface defining the slit 13, and a protruding portion 15 formed on the outer periphery of the base 119.
The base 119 is formed in a thick disk shape made of a metal or a resin. The base 119 is formed so that the protruding portion 15 disposed on the peripheral surface to engage the mounting groove 25 of the holding structure 30. The base 119 is preferably made of a metal or a heat-resistant resin that is resistant to degradation by the heat of the laser beam emitted from the laser light source part 5. As shown in
The cap 111 formed as described above, is designed so that the elliptic slit 13 is oriented to longitudinally long at the time of engaging the protruding portion 15 of the base 119 with the mounting groove part 25 of the holding structure 30.
As shown in
The leg portion 21 includes a fixing portion 21a provided at its lower end for fixing to a predetermined position, and a support leg portion 21b that has a cross sectional dimension smaller than the fixing portion 21a. The leg portion 21 supports the fitting portion 22 at an end of the support leg portion 21b at a predetermined height. The fitting portion 22 includes an optical member mounting portion 23 defined in a recessed shape for engagingly attaching the optical member 20B by the mounting groove 25, and an optical member mounting portion 24 that is provided at a position eccentrically facing the optical member mounting portion 23 and is defined in a recessed shape, for engagingly attaching the laser light source device 10. Then, the optical member mounting portion 23 and the light source mounting portion 24 are formed communicated with each other.
The holding structure 30 is configured so that the optical member 20B is fittingly attached to the optical member mounting portion 23 so that the protruding portion 15 is engaged in the mounting groove portion 25, and that the slit 13 is oriented on the optical path of the laser light source device 10 upon fittingly attaching the laser light source device 10 to the light source mounting portion 24. With this arrangement, the cap 111 of the optical member 20B attached to the holding structure 30 and the laser light source device 10 are installed spaced apart from each other by a distance L2 along the optical axis direction.
In the light emitting device 1B, the laser light source device 10 and the cap 111 of the optical member 20B are installed via the holding structure 30, which allows for easy orientation in the optical axis direction. Also, the wavelength converting member 14 is disposed on the inner wall defining the slit 13, so that the laser beam leaking from the slit 13 can be converted into a visible light of a longer wavelength with high visibility, and thus the safety can be enhanced. Further, the light emitting device 1B can maintain rectilinear advancing property of the laser beam that passing through the slit 13. Moreover, the light emitting device 1B employs the holding structure 30 that facilitates positional adjustment of the laser light source device 10 and installation to a predetermined location.
In the above description, a configuration in which the can case 9 of the laser light source device 10 and the cap 111 are installed spaced apart from each other is illustrated, but a configuration may be such that the can case 9 and the cap 111 are held overlapped with each other by the holding structure 30. The wavelength converting member 14 is illustrated as being disposed only on the inner wall defining the slit 13, but for example, as shown in
Further, as shown in
The light emitting devices 1 and 1B can be used, for example, in a lighting system. In the below, an exemplified configuration of applying the light emitting device 1 in a lighting apparatus 100 will be described with reference to
Moreover, in the present embodiment, the light emitting device 1 is provided with a slit 13 defined in an elliptic shape, so that the laser beam LB is irradiated on an elongated elliptic irradiation surface on an elongated rectangular surface of the wavelength converting member 90 applied on the elongated member 80. That is, with the slit 13 provided in the light emitting device 1, a lower edge of the elliptical laser beam is irradiated on a proximate side of the longitudinal end of the elongated member 80, and an upper edge of the elliptical laser beam is irradiated on a distal side of the longitudinal end of the elongated member 80. The opening width of the slit 13 is defined corresponding to a beam diameter at an intensity position 1/e2 (e is the base of natural logarithm) with respect to the center intensity of the light intensity distribution of the laser beam LB. Thus, a portion of outputted light that is less than 1/e2 of a foot of the beam and becomes stray light of the laser beam LB is eliminated.
With the arrangement as described above, even in the case where the cover member 70 is a light-transmissive member, the wavelength of stray light leaking from the slit 13 of the light emitting device 1 can be converted into a visible light with high visibility at a longer wavelength side by the wavelength converting member 14 (see
The light emitting device 1 (1B) described above may have configurations illustrated below. In the light emitting device 1 (1B), the optical member 20 (20B) may have the cap 11 (111) or the can case 9 formed in an appropriate shape that allows orientation of the slit 13 on the optical path of the laser beam, for example, the shape may be a planar shape, a shape with a C-shaped cross section, a shape with an U-shaped cross section, or the like. That is, the optical member 20 (20B) may have any appropriate shape that allows orientation of the slit 13 on the optical axis of the laser beam and that can prevent irradiation of the laser beam from portions other than the slit 13.
The recess 12 (112) may be defined in a shape with a circular cross section corresponding to the outer shape of the can case 9, or in other appropriate shape. The slit 13 is defined in a shape corresponding to the irradiation object, and a shape other than the elliptic shape described above, for example, a circular shape, a rectangular shape, an oval shape, a diamond shape, a triangular shape, or the like may be employed. The opening width of the slit is described assuming the beam diameter at an intensity of 1/e2 (e is the base of natural logarithm), but the opening width of the slit 13 may be either greater or smaller with respect to the beam diameter, as long as it is in a range in that the laser beam LB can irradiated on the inner wall defining the slit 13.
Further, as the wavelength converting member 14, a fluorescent material may be directly applied, or a fluorescent material may be applied with the use of a binder that is made of an organic material such as a silicone resin or an epoxy resin, or an inorganic material that contains at least one of glass, SiO2, AlN, ZrO2, SiN, Al2O3, and GaN. The wavelength converting member 14 may be a cadmium zinc sulfide-based fluorescent material activated with copper, a YAG-based fluorescent material activated with zinc or cerium, or a LAG-based fluorescent material activated with cerium, that is appropriately employed according to the laser beam emitted from the semiconductor laser element 2.
Also, in the light emitting device 1 (1B), the laser light source device 10 with a structure that includes a collimating lens 6 is illustrated, but a structure in which a collimating lens 6 is not placed on the optical path can also be employed. Further, in the description above, the beam diameter of the laser beam LB is assumed greater than the slit 13, but the beam diameter may be similar to the slit 13. In the light emitting device 1, the cap 11 and the can case 9 are illustrated as separate parts, and in the light emitting device 1B, the cap 111 and the can case 9 are illustrated as separate parts, but the cap 11 (111) and the can case 9 may be integrated. Further, in the light emitting device 1 (1B) that is used installed in the holding structure, a heat radiation structure such as a heat sink may be provided. It is to be understood that although the present invention has been described with regard to preferred embodiments thereof, various other embodiments and variants may occur to those skilled in the art, which are within the scope and spirit of the invention, and such other embodiments and variants are intended to be covered by the following claims
Number | Date | Country | Kind |
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2014-176635 | Aug 2014 | JP | national |