This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2013-194619, filed on Sep. 19, 2013; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to alight emitting device.
A light emitting device including a light emitting element and a fluorescent body generally has a structure in which the light emitting element is provided on a base and a fluorescent body layer is provided on the light emitting element. A mixed light of the light emitted from the light emitting element and the light emitted from the fluorescent body layer is emitted from such a light emitting device.
However, in such a light emitting device, what is called a color breakup phenomenon may occur in which the chromaticity of light varies with the angle at which light is emitted from the light emitting element. It is required for the light emitting device to suppress such color breakup.
According to one embodiment, a light emitting device includes a base, a light emitting element, and a fluorescent body-containing layer. The light emitting element is installed on the base, has an upper surface and a lower surface, and includes a light emitting unit on the upper surface. The fluorescent body-containing layer is provided on the light emitting element and has a lower surface having an area smaller than an area of the light emitting unit and an upper surface having an area larger than an area of the light emitting unit.
Various embodiments will be described hereinafter with reference to the accompanying drawings. In the following description, identical components are marked with the same reference numerals, and a description of components once described is omitted as appropriate.
In a light emitting device 1A, a light emitting element 20 is installed on the center of a base 10 that is a casing. The base 10 has a recess 10c. The light emitting element 20 is provided in the recess 10c of the base 10. The external shape of the base 10 is a square as viewed from the Z-direction, for example. The external shape of the base 10 as viewed from the Z-direction is not limited to a square, and may be a rectangle, a circle, or an ellipse, for example. The material of the base 10 is a ceramic material, a resin material, a metal, or others, for example.
The light emitting element 20 has an upper surface 20u and a lower surface 20d, and includes a light emitting unit 20a on the upper surface 20u. The light emitting element 20 is an LED (Light Emitting Diode) chip of a nitride-based semiconductor using a semiconductor such as Si as a base, for example. The light emitting element 20 emits light of a blue range (440 nm to 470 nm), for example. In the embodiment, the light emitted from the light emitting unit 20a is referred to as a primary light.
Although the drawings according to the embodiment show an example in which the area of the light emitting unit 20a is smaller than the area of the upper surface 20u of the light emitting element 20, this is only an example and also a configuration in which the entire area of the upper surface 20u of the light emitting element 20 forms the light emitting unit 20a is included in the embodiment.
An interconnection (for example, a lead, a wire, etc.) for supplying an electric potential to an electrode of the light emitting element 20 is connected to the light emitting element 20, but the illustration of the interconnection is omitted in
In the light emitting device 1A, a fluorescent body-containing layer 30 in a sheet form is provided on the light emitting element 20. The fluorescent body-containing layer 30 has an upper surface 30u, a lower surface 30d, and a side surface 30w. A fluorescent material 30a that emits yellow fluorescence is dispersed in the fluorescent body-containing layer 30, for example.
Here, the fluorescent material 30a is the following material, for example.
Li(Eu, Sm)W2O8,
(Y, Gd)3, (Al, Ga)5O12:Ce3+,
Li2SrSiO4:Eu2+,
(Sr(Ca, Ba))3SiO5:Eu2+,
SrSi2ON2.7:Eu2+, or the like.
In the fluorescent body-containing layer 30, in addition to the fluorescent material 30a, there may be a material that emits red fluorescence, for example. Examples of the material are as follows.
Y2O2S:Eu,
Y2O2S:Eu+a pigment,
Y2O3:Eu,
Zn3(PO4)2:Mn,
(Zn, Cd)S:Ag+In2O3,
(Y, Gd, Eu)BO3,
(Y, Gd, Eu)2O3,
YVO4:Eu
La2O2S:Eu, Sm,
LaSi3N5:EU2+,
a-sialon:Eu2+,
CaAlSiN3:Eu2+,
CaSiNlx:Eu2+,
CaSiNx:Ce2+,
M2Si5N8:Eu2+,
CaAlSiN3:Eu2+,
(SrCa)AlSiN3:Eux+,
Srx(SiyAl3)z(OxN):Eux+, and the like.
Examples of the material except the fluorescent material contained in the fluorescent body-containing layer 30 include a silicone-based resin, an epoxy resin, a methacrylic resin (PMMA), a polycarbonate (PC), a cyclic polyolefin (COP), an alicyclic acrylic (OZ), a thermosetting resin for lenses of glasses (ADC), an acrylic-based resin, and a fluorine-based resin. This material may contain silicon oxide (SiO2), titanium oxide (TiO2), or the like.
The distance between the upper surface 30u of the fluorescent body-containing layer 30 and the lower surface 10d of the base 10, the distance between the surface (the upper surface 50s) of a transparent resin layer 50 and the lower surface 10d of the base 10, and the thickness of the base 10 are equal. That is, the upper surface 30u of the fluorescent body-containing layer 30, the surface (the upper surface 50s) of the transparent resin layer 50, and the upper surface 10u of the base 10 are flush. Thus, the light emitting device 1A may be referred to as a flat-type light emitting device.
In the light emitting device 1A, the area of the lower surface 30d of the fluorescent body-containing layer 30 is smaller than the area of the light emitting unit 20a of the light emitting element 20. The fluorescent body-containing layer 30 is provided on the light emitting element 20 in such a manner that the center of the fluorescent body-containing layer 30 and the center of the light emitting unit 20a coincide, for example. The periphery of the light emitting unit 20a is exposed from the fluorescent body-containing layer 30. The area of the upper surface 30u of the fluorescent body-containing layer 30 is larger than the area of the light emitting unit 20a of the light emitting element 20. The cross section of the fluorescent body-containing layer 30 is an inverted trapezoid, for example (
Although a square is illustrated as the planar shape of the upper surface 30u of the fluorescent body-containing layer 30 as an example, the planar shape of the upper surface 30u of the fluorescent body-containing layer 30 may be a rectangle, a circle, or an ellipse.
In the light emitting device 1A, a transparent resin layer is provided in the recess 10c of the base 10. The transparent resin layer 50 is in contact with the side surface 30w of the fluorescent body-containing layer 30, and surrounds the side surface 30w of the fluorescent body-containing layer 30. The transparent resin layer 50 is in contact with part of the light emitting element 20.
Examples of the material of the transparent resin layer 50 include a silicone-based resin, an epoxy resin, a methacrylic resin (PMMA), a polycarbonate (PC), a cyclic polyolefin (COP), an alicyclic acrylic (OZ), a thermosetting resin for lenses of glasses (ADC), an acrylic-based resin, and a fluorine-based resin. The material of the transparent resin layer 50 may contain silicon oxide (SiO2), titanium oxide (TiO2), or the like.
Of the primary light emitted from the light emitting element 20, the light absorbed by the fluorescent body-containing layer 30 is converted to a secondary light having a different wavelength from the primary light. Thereby, light in which the color of the primary light and the color of the secondary light are mixed can be obtained above the fluorescent body-containing layer 30. When the primary light is blue and the secondary light is yellow, the light emitting device 1A emits light in which these lights are mixed (for example, white light).
On the other hand, in the light emitting device 1A, the primary light emitted from the light emitting unit 20a may also directly reach the surface 50s of the transparent resin layer 50 without passing through the fluorescent body-containing layer 30 (described later).
Before describing operations of the light emitting device 1A, operations of a light emitting device according to a reference example are described.
The horizontal axis of
In a light emitting device 100 according to the reference example, the transparent resin layer 50 is not provided, and the fluorescent body-containing layer 30 is provided in the recess 10c.
In the light emitting device 100, the light emitted perpendicularly from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 100 (the light emitted in the direction of arrow A) has a primary light (blue light B1) emitted from the light emitting unit 20a of the light emitting element 20 and a secondary light (yellow light Y1) emitted by the fluorescent body-containing layer 30 that has absorbed the primary light.
By appropriately adjusting the light quantity ratio (IB1/IY2) between the primary light and the secondary light, white light is obtained in the light A emitted perpendicularly from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 100.
In the light emitting device 100, there is also light emitted from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 100 with a certain angle θ (the light emitted in the direction of arrow B). The light B has a primary light (blue light B2) emitted from the light emitting unit 20a of the light emitting element 20 with the angle θ and a secondary light (yellow light Y2) emitted by the fluorescent body-containing layer 30 that has absorbed the primary light.
Here, if the light quantity ratio (IB2/IY2) between the primary light and the secondary light emitted with the angle θ is equal to the light quantity ratio (IB1/IY2), also the light emitted from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 100 with the certain θ has a color substantially the same as the light emitted perpendicularly from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 100. This state is shown as the target value in
However, the primary light emitted in the direction of arrow B passes through a longer path in the fluorescent body-containing layer 30 than the primary light emitted in the direction of arrow A. Accordingly, in the direction of arrow B, the primary light may be more absorbed in the fluorescent material than in the direction of arrow A, and the secondary light (yellow light Y2) may be stronger than the secondary light (yellow light Y1) (Y2>Y1). In other words, as the angle θ becomes wider, the balance between the primary light and the secondary light is broken more, and yellow light becomes stronger.
Therefore, in the light emitting device 100, as shown in
The horizontal axis of
Similarly to the light emitting device 100, also in the light emitting device 1A, the light emitted perpendicularly from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 1A (the light emitted in the direction of arrow A) has a primary light (blue light B1) and a secondary light (yellow light Y1).
In the light emitting device 1A, the light emitted from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 1A with a certain angle θ (the light emitted in the direction of arrow B) has a primary light (blue light B2) emitted from the light emitting unit 20a of the light emitting element 20 with the angle θ and a secondary light (yellow light Y2).
Here, if the light quantity ratio (IB2/IY2) between the primary light and the secondary light emitted with the angle θ is equal to the light quantity ratio (IB1/Iy2), also the light emitted from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 1A with the certain angle θ has a color substantially the same as the light emitted perpendicularly from the upper surface 20u of the light emitting element 20 to the outside of the light emitting device 1A.
Also in the light emitting device 1A, the primary light emitted in the direction of arrow B passes through a longer path in the fluorescent body-containing layer 30 than the primary light emitted in the direction of arrow A. Accordingly, in the direction of arrow B, the primary light may be more absorbed in the fluorescent material than in the direction of arrow A, and the secondary light (yellow light Y2) may be stronger than the secondary light (yellow light Y1) (Y2>
However, in the light emitting device 1A, the area of the lower surface 30d of the fluorescent body-containing layer 30 is smaller than the area of the light emitting unit 20a of the light emitting element 20. Here, part of the light emitting unit 20a of the light emitting element 20 is exposed from the fluorescent body-containing layer 30, and the transparent resin layer 30 is in contact with part of the light emitting unit 20a. In other words, the periphery of the light emitting unit 20a is exposed from the fluorescent body-containing layer 30. The cross section of the fluorescent body-containing layer 30 is an inverted trapezoid, and the transparent resin layer 50 is in contact with the side surface 30w of the fluorescent body-containing layer 30. That is, the transparent resin layer 50 has a surface from which light can be extracted.
Therefore, in the primary light emitted from the periphery of the light emitting unit 20a, there is a primary light that directly reaches the surface 50s of the transparent resin layer 50 without passing through the fluorescent body-containing layer 30 and is emitted as it is to the outside of the light emitting device 1A. In other words, in the primary light emitted from the periphery of the light emitting unit 20a, there is a primary light that is not color-converted and is emitted as it is to the outside of the light emitting device 1A. In
Thereby, in the light emitting device 1A, even when the angle θ becomes wider and the light quantity of the secondary light (yellow light Y2) becomes larger, the primary light emitted in the direction of arrow C (blue light B3) supplements the light quantity of blue light. Consequently, even when the angle θ is a wide angle, the balance between the primary light and the secondary light is less likely to be broken.
As shown in
The light emitting device is not limited to the light emitting device 1A, and also light emitting devices illustrated below are possible.
Like a light emitting device 1B shown in
Like a light emitting device 1C shown in
Like a light emitting device 1D shown in
A light emitting device 1E shown in
In the case where, for example, the material of the base 10 is a metal such as copper (Cu) with its surface plated with silver (Ag), the light reflectance at the bottom surface of the recess 10c of the base 10 may be reduced. However, as shown in
In the light emitting device 1E, the light emitting element 20 is installed in the recess 10c of the base 10 as shown in
Next, as shown in
The Δ(chromaticity x) of the light emitting device according to the first embodiment is further described in detail.
The Δ(chromaticity x) described above is controlled to a very small value by adjusting the upper surface 30u and the lower surface 30d of the fluorescent body-containing layer 30, or adjusting the upper surface 30u of the fluorescent body-containing layer 30 and the taper angle et. The Δ(chromaticity x) may be replaced with the Δ(chromaticity y).
The horizontal axis on the lower side of
In
As shown in
The horizontal axis on the lower side of
Similarly, in
As shown in
The light emitting device is not limited to a flat-type light emitting device, and may be what is called a lens-type light emitting device shown in
A light emitting device 2A shown in
Examples of the material of the lens layer 51 include a silicone-based resin, an epoxy resin, a methacrylic resin (PMMA), a polycarbonate (PC), a cyclic polyolefin (COP), an alicyclic acrylic (OZ), a thermosetting resin for lenses of glasses (ADC), an acrylic-based resin, and a fluorine-based resin. The material may contain silicon oxide (SiO2), titanium oxide (TiO2), or the like.
Also in the light emitting device 2A, the area of the lower surface 30d of the fluorescent body-containing layer 30 is smaller than the area of the light emitting unit 20a of the light emitting element 20. Here, part of the light emitting unit 20a of the light emitting element 20 is exposed from the fluorescent body-containing layer 30, and the lens layer 51 is in contact with part of the light emitting unit 20a. In other words, the periphery of the light emitting unit 20a is exposed from the fluorescent body-containing layer 30. Therefore, in the primary light emitted from the periphery of the light emitting unit 20a, there is a primary light that directly reaches the surface 51s of the lens layer 51 without passing through the fluorescent body-containing layer 30 and is emitted as it is to the outside of the light emitting device 2A. Thereby, also the light emitting device 2A exhibits the same effect as the light emitting device 1A.
Like a light emitting device 2B shown in
In the embodiments described above, “on” in “regio A is provided on regio B” means the case where the regio A contacts the regio B and the regio A is provided on the regio B and the case where the regio A does not contact the regio B and the regio A is provided above the regio B. “Regio A is provided on regio B” may include the case where the regio A and the regio B are reversed and the regio A is located below the region B and the case where the regio A is arranged along with the regio B.
Although the embodiments are described above with reference to the specific examples, the embodiments are not limited to these specific examples. That is, design modification appropriately made by a person skilled in the art in regard to the embodiments is within the scope of the embodiments to the extent that the features of the embodiments are included. Components and the disposition, the material, the condition, the shape, and the size or the like included in the specific examples are not limited to illustrations and can be changed appropriately.
The components included in the embodiments described above can be combined to the extent of technical feasibility and the combinations are included in the scope of the embodiments to the extent that the feature of the embodiments is included. Various other variations and modifications can be conceived by those skilled in the art within the spirit of the invention, and it is understood that such variations and modifications are also encompassed within the scope of the invention.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
Number | Date | Country | Kind |
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2013-194619 | Sep 2013 | JP | national |