The present invention relates to a light-emitting device, and more particularly, it relates to a light-emitting device emitting visible light or white light employed for illumination.
In general, an attempt is made to obtain visible multicolor light or white light by exciting a phosphor with a solid excitation light source as a visible light-emitting device. For example, Patent Literature 1 discloses a light-emitting device obtaining visible or white light with an excitation light source formed by a broad area laser employing a GaN-based semiconductor and a phosphor of YAG (yttrium aluminum garnet) activated with a rare earth element. The term “GaN-based semiconductor” denotes semiconductors containing nitrides of Ga, Al and In which are group III elements and mixed crystals thereof.
Patent Literature 1: Japanese Patent Laying-Open No. 2002-9402
While a phosphor (rare earth-activated phosphor) activated with a rare earth element as a luminescent material is excellent in luminous efficiency and color purity, most rare earth elements have main absorption bands in the ultraviolet region shorter than 380 nm and hence an ultraviolet excitation light source is necessary in order to efficiently excite such a phosphor. If excitation light includes ultraviolet light, however, general-purpose resin (epoxy or acrylic resin, for example) normally used as a dispersive medium for the luminescent material is so easily degraded by the ultraviolet light that the reliability of a light-emitting device employing the same is reduced, and it is not preferable to employ ultraviolet light as an excitation light source.
On the other hand, a GaN-based semiconductor light-emitting element has frequently been utilized as a solid excitation light source having a small size and a long life. However, the GaN-based semiconductor light-emitting element has high external quantum efficiency of blue-violet light of 380 to 450 nm, and has the maximum value of external quantum efficiency substantially at 405 nm in particular. Therefore, excitation efficiency of the GaN-based semiconductor light-emitting element is extremely low as an excitation light source for the aforementioned rare earth element-activated phosphor.
While a technique of preparing a luminous layer from AlGaN to have a wide gap is conceivably employed so that a GaN-based semiconductor emits light in the ultraviolet region shorter than 380 nm, an AlGaN luminous layer has low luminous efficiency, includes a large number of defects due to difficulty in crystal growth, and is inferior in reliability.
As hereinabove described, a light-emitting device exciting a rare earth-activated phosphor with a GaN-based semiconductor light-emitting element had problems in the points of luminous efficiency and reliability.
The present invention has been proposed in order to solve the aforementioned problems, and an object of the present invention is to provide a light-emitting device having high efficiency, a long life and excellent color rendering.
The light-emitting device according to the present invention comprises a semiconductor excitation light source emitting blue-violet light and a solid material illuminant having an absorbent for the said blue-violet light containing samarium (Sm).
The said blue-violet light preferably has a peak wavelength in the range of 398 to 412 nm.
The semiconductor excitation light source emitting the said blue-violet light in the light-emitting device according to the present invention is preferably a semiconductor laser device having an active layer of an InGaN semiconductor.
The said solid material illuminant in the light-emitting device according to the present invention preferably contains Sc, Y or a typical element as cations, and contains at least one of N, O and S as anions. In particular, the solid material illuminant more preferably (1) contains both N and O as anions, (2) contains at least one of nitrides of Ga, In and Al, or (3) contains at least one of oxides of Y, Si, Al and Zn.
The solid material illuminant in the light-emitting device according to the present invention preferably contains a red phosphor having a peak wavelength in the range of 600 to 670 nm, a green phosphor having a peak wavelength in the range of 500 to 550 nm and a blue phosphor having a peak wavelength in the range of 450 to 480 nm.
The said red phosphor, the said green phosphor and the said blue phosphor in the solid material illuminant more preferably contain rare earth elements.
Further, the red phosphor in the solid material illuminant particularly preferably contains at least either Sm or Eu.
The light-emitting device according to the present invention basically comprises the semiconductor excitation light source emitting blue-violet light and the solid material illuminant excited by this semiconductor excitation light source, and this solid material illuminant has the light absorbent containing Sm. Sm, having the peak of light absorption around 405 nm, absorbs the blue-violet excitation light with high efficiency. Therefore, a light-emitting device exciting an illuminant with high efficiency can be implemented by comprising such a semiconductor excitation light source and the solid material illuminance. According to this inventive light-emitting device, a light-emitting device remarkably higher in efficiency and longer in life as compared with the prior art and excellent in color rendering can be provided.
In the light-emitting device according to the present invention, the said blue-violet light has the peak wavelength in the range of 398 to 412 nm so that the emission peak wavelength substantially overlaps with the absorption peak wavelength of Sm, whereby Sm can efficiently absorb the excitation light.
When the semiconductor excitation light source emitting the said blue-violet light is a semiconductor light-emitting element having an emission layer of an InGaN semiconductor, the emission spectrum substantially coincides with the absorption peak spectrum of Sm and the light-emitting element has high external quantum efficiency with the maximum value of the external quantum efficiency at 405 nm, whereby the maximum luminous efficiency can be obtained with the minimum power. When the light-emitting element is a semiconductor laser device, the absorption peak of Sm can be efficiently excited due to a narrow spectral line width of lasing.
In the light-emitting device according to the present invention, the said solid material illuminant contains Sc, Y or a typical element as cations and contains at least one of N, O and S as anions, so that absorption efficiency of Sm and luminous efficiency of the illuminant can be increased.
When containing both N and O as anions, the said solid material illuminant can have chemical stability and a low-loss property of a nitride host material and productivity of an oxide host material, so that a light-emitting device excellent in luminous efficiency and cost performance can be implemented.
When the said solid material illuminant contains at least one of nitrides of Ga, In and Al, the absorption efficiency of Sm and the luminous efficiency can be further improved. Further, a nitride is so chemically stable that a light-emitting device excellent in reliability can be implemented.
When the said solid material illuminant contains at least one of oxides of Y, Si, Al and Zn, the absorption efficiency of Sm and the luminous efficiency can be improved. Particularly when Sm is employed also as a red phosphor as described later, a peak of 650 nm having high red purity can be employed as a main wavelength, so that excellent color rendering can be obtained by improving a color temperature in white light.
In the light-emitting device according to the present invention, the said solid material illuminant preferably contains the red phosphor having the peak wavelength in the range of 600 to 670 nm, the green phosphor having the peak wavelength in the range of 500 to 550 nm and the blue phosphor having the peak wavelength in the range of 450 to 480 nm. Thus, white light having a high color temperature can be obtained, so that an illuminator excellent in color rendering can be manufactured as a result.
Further, the said red phosphor, the said green phosphor and the said blue phosphor contain rare earth elements, whereby the three primary colors (R, G and B) constituting the white light can be advantageously simply obtained.
When the said red phosphor contains at least either Sm or Eu, red light having high color purity and high luminous efficiency can be obtained. Particularly in the case of obtaining white light, efficiency of the white light can be improved when the red phosphor contains Sm and Eu, since red light is inferior in luminous efficiency as compared with blue-violet light.
100, 201, 301 light-emitting device, 102, 205, 305 blue-violet light-emitting element, 103, 204, 306 Sm light absorbent, 104, 205, 307 phosphor, 105, 202, 304 illuminant.
The content (activation concentration) of Sm in the said illuminant, which is not particularly restricted, is preferably 0.01 to 10 mol %, more preferably 0.1 to 5 mol %, and particularly preferably 0.1 to 0.2 mol %. This is because there is such a tendency that blue-violet excitation light cannot be sufficiently absorbed if the content of Sm is less than 0.01 mol % while there is such a tendency that light absorption and light mutually influence between Sm atoms to reduce luminous efficiency if the content of Sm exceeds 10 mol %. When Sm is employed also as a red phosphor as described later, the illuminant further preferably contains Sm in the range of 0.1 to 10 mol % in a quantity exceeding the aforementioned range. A light-emitting device containing Sm having activation concentration in this range can be implemented by homogeneously dispersing fine particles of the material of illuminant 105 prepared by adding an Sm compound such as samarium oxide, samarium chloride or samarium nitride in this concentration range and baking the same into a substrate of glass or resin. Alternatively, a target may be prepared by sintering powder of the material for illuminant 105 to which an Sm compound is added in this concentration range, for forming a thin film by a well-known thin film forming method such as laser ablation or sputtering.
The blue-violet light-emitting element employed as the light source in the present invention preferably has an emission peak at the absorption peak spectrum of Sm. Thus, the emission peak wavelength of the blue-violet light-emitting element substantially overlaps with the absorption peak wavelength of Sm, whereby Sm can efficiently absorb the excitation light in the illuminant. More specifically, the blue-violet light in the present invention preferably has the peak wavelength in the range of 398 to 412 nm. If the peak wavelength is out of this range, most part of the excitation light is not absorbed by Sm, and hence luminous efficiency may be reduced.
As a blue-violet light-emitting element capable of implementing the peak wavelength in the said range, a GaN-based semiconductor which is a nitride, a ZnO-based semiconductor which is an oxide or a ZnSSe-based semiconductor which is a group II-IV compound semiconductor can be employed as an emission layer. While a GaN-based semiconductor light-emitting element is more specifically prepared from GaN, AlN, InN, GaInN, AlInN, AlGaN or AlGaInN, B may be included in a group III element, or a group V element (P, As, Sb or Bi) other than N may also be included. In particular, a semiconductor light-emitting element employing an InGaN semiconductor frequently utilized as a blue-violet light emitting element in recent years as an emission layer, having an emission spectrum substantially coinciding with the absorption peak spectrum of Sm and exhibiting high external quantum efficiency as a light-emitting element with the maximum value of external quantum efficiency at 405 nm, can preferably obtain the maximum luminous efficiency with the minimum power.
While a solid laser, a gas laser, a semiconductor laser device, a light-emitting diode or a wavelength conversion element employing second harmonic can be employed as the blue-violet light-emitting element, a laser device capable of efficiently exciting the absorption peak of Sm with a narrow emission spectrum line width is preferably employed. In particular, it is particularly preferable to have a semiconductor laser device having an InGaN semiconductor as an active layer. Further, an end emission or face emission laser device is preferable.
The illuminant in the light-emitting device according to the present invention contains a medium having a function of carrying an Sm light absorbent and an emission center material. This medium also has a function of controlling the crystal fields of the Sm light absorbent and the illuminant for optimizing absorption and emission wavelengths, in addition to the aforementioned function. Further, it is important that the medium employed for the illuminant transmits the excitation light from the blue-violet light-emitting element with low loss. A material (inorganic solid material) containing Sc, Y or a typical element as cations and containing at least one of N, O and S as anions is preferable as the medium contained in the illuminant according to the present invention. For example, GaN, AlN, InGaN, InAlN, InGaAlN, Si3N4, GaNP, AlNP, InGaNP, InAlNP, InGaAlNP, GaNAs, AlNAs, InGaNAs, InAlNAs, InGaAlNAs, GaNAsP, AlNAsP, InGaNAsP, InAlNAsP, InGaAlNAsP, ZnO, MgO, ZnCdO, ZnMgO, ZnCdMgO, ZnS, ZnSe, ZnSSe, Y2O3, Al2O3, SiO2, Ga2O3, Sc2O3, In2O3, Si6-zAlz(O,N)8-z(O<z≦4.2) or Mx(Si,Al,Ga)12(O,N)16 (M denotes a metallic element, 0<x≦2) can be listed as such a material for the illuminant.
According to the present invention, the medium contains Sc, Y or a typical element as cations, so that an effect of improving luminous efficiency of the emission center material can be attained. When the medium contains N as anions, an illuminant utilizing chemical stability and a low-loss property of a nitride host material can be utilized, so that an efficient light-emitting device further improved in absorption efficiency of the Sm light absorbent and luminous efficiency of the illuminant can advantageously be implemented. When the medium contains O as anions, high productivity of an oxide host material can be utilized, so that a light-emitting device having excellent absorption efficiency of the Sm light absorbent and excellent luminous efficiency of the illuminant with excellent cost performance can advantageously be implemented.
The medium employed for the illuminant according to the present invention is more preferably any of the following (1) to (3) among the above:
(1) contains both N and O as anions.
(2) contains at least one of nitrides of Ga, In and Al.
(3) contains at least one of oxides of Y, Si, Al and Zn.
When (1) the material containing both N and O as anions is employed as the medium according to the present invention, both of the chemical stability and the low-loss property of the nitride host material and the productivity of the oxide host material can be attained, so that a light-emitting device excellent in luminous efficiency and cost performance can be implemented. For example, Si6-zAlz(O,N)8-z(O<z≦4.2) and Mx(Si,Al,Ga)12(O,N)16 (M denotes a metallic element, 0<x≦2) can be listed as such materials among those illustrated in the above.
When (2) the material containing at least one of nitrides of Ga, In and Al is employed as the medium according to the present invention, the absorption efficiency of the Sm light absorbent and the luminous efficiency can be further improved. Further, a nitride is so chemically stable that a light-emitting device excellent in reliability can be implemented. For example, GaN, AlN, InGaN, InAlN and InGaAlN can be listed as such materials among those illustrated in the above.
When (3) the material containing at least one of oxides of Y, Si, Al and Zn is employed as the medium according to the present invention, the absorption efficiency of the Sm light absorbent and the luminous efficiency can be improved. Particularly when Sm is employed also as a red phosphor as described later, a peak of 650 nm having high red purity can be employed as a main wavelength, so that excellent color rendering can be obtained by improving a color temperature in white light. For example, ZnO, ZnCdO, ZnMgO, ZnCdMgO, ZnS, ZnSe, Y2O3, Al2O3 and SiO2 can be listed as such materials among those illustrated in the above.
The said medium is preferably prepared from a material having small phonon energy in order to reduce the rate of multiphonon relaxation resulting in energy loss in emission of the illuminant, and preferably prepared from a solid material having high crystal field asymmetry in order to increase 650 peak emission excellent in color purity particularly when the Sm light absorbent is employed as a red phosphor. From this point of view, (2) the material containing at least one of nitrides of Ga, In and Al or (3) the material containing at least one of oxides of Y, Si, Al and Zn is particularly preferable as the medium among those illustrated above. Further, the medium according to the present invention may contain a plurality of materials of those described above. In particular, a metal oxynitride material containing at least one of Ga, In, Al, Y, Si and Zn as cations and having both N and O as anions has such a remarkable effect that a light-emitting device having both of the advantage resulting from employment of the aforementioned cations and the advantage resulting from employment of N and O as the aforementioned anions can be implemented.
The illuminant according to the present invention may alternatively be prepared by employing organic resin containing at least any material selected from epoxy resin, silicon resin, polycarbonate resin and acrylic resin as the medium in place of the aforementioned inorganic solid material. When organic resin is employed as the medium, an illuminant excellent in dispersibility of the said Sm light absorbent (and a phosphor) and excellent in workability can advantageously be obtained. In particular, a medium having low hygroscopicity and excellent dimensional stability can advantageously be obtained when epoxy resin is employed, while a medium having a high transmission property for visible light can advantageously be obtained when acrylic resin is employed. When silicon resin or polycarbonate resin is employed, a medium excellent in durability with respect to blue-violet light can advantageously be obtained. The medium may be prepared by combining the aforementioned organic resin materials with each other, as a matter of course. Further, Sm and the emission center material may be activated with the aforementioned inorganic solid material having the function of controlling the crystal fields and optimizing the absorption and emission wavelengths and dispersed in the organic resin.
Alternatively, glass may be employed as the said medium. Glass is remarkably superior in light transmission property and durability as compared with organic resin, excellent also in dispersibility of the said Sm light absorbent and an emission center material (and a phosphor) and low-priced, whereby a light-emitting device excellent in reliability can advantageously be manufactured at a low cost. Also in this case, the said inorganic solid material activating Sm and the emission center material may be dispersed in glass. Further, such a glass illuminant may be sealed with the aforementioned organic resin, so that durability is remarkably improved.
The illuminant according to the present invention may further contain R, G and B phosphors forming the three primary colors for implementing white light. Such phosphors preferably include a red phosphor having a peak wavelength in the range of 600 to 670 nm (more preferably 600 to 630 nm), a green phosphor having a peak wavelength in the range of 500 to 550 nm (more preferably 530 to 550 nm) and a blue phosphor having a peak wavelength in the range of 450 to 480 nm (more preferably 450 to 470 nm) from such a point of view that white light having a high color temperature with excellent color rendering can be implemented.
The said red phosphor, the said green phosphor and the said blue phosphor, for which well-known proper phosphors having peak wavelengths in the aforementioned ranges can be employed respectively, preferably contain rare earth elements respectively. When these phosphors contain rare earth elements respectively, the three primary colors (R, G and B) constituting white light can be simply obtained.
For example, Sm, Eu, Tb, Tm, La, Ce, Pr, Nd, Gd, Dy, Ho, Er, Yb or Lu can be listed as the rare earth element contained in each phosphor according to the present invention.
The red phosphor preferably contains at least either Sm or Eu as the emission center material among the above. When the red phosphor contains at least either Sm or Eu, red light having high color purity and high luminous efficiency can advantageously be obtained. While the Sm light absorbent is contained in the illuminant as an essential component in the present invention, Sm has a coloring peak around 600 nm, and the Sm light absorbent itself can be employed as a red illuminant. A structure employing Eu having high luminous efficiency and excellent red purity as the emission center material for emitting red light together by energy transition from Sm is also preferable as the red phosphor. Particularly in the case of obtaining white light, efficiency of the white light can also be improved when the red phosphor contains both Sm and Eu since red light is inferior in luminous efficiency as compared with blue-violet light.
The green phosphor preferably contains Er, Eu and/or Tb as the emission center material among the above. When the green phosphor contains Er, Eu and/or Tb, white light advantageously attains excellent color rendering and high luminous efficiency.
The blue phosphor preferably contains Tm or Ce as the emission center material among the above. When the blue phosphor contains Tm or Ce, white light advantageously attains excellent color rendering and high luminous efficiency.
The said red phosphor, the said green phosphor and the said blue phosphor employed in the present invention may contain transition elements such as Mn, Cr, V and/or Ti or transition element organic metal complexes containing the aforementioned rare earth elements, in addition to the aforementioned rare earth elements.
The concentration of the added phosphors according to the present invention is preferably in the range of 0.01 to 10 mol % and more preferably in the range of 0.1 to 5 mol %, similarly to the aforementioned Sm. A light-emitting device containing phosphors added in concentration of this range can be implemented by homogeneously dispersing fine particles of the material for illuminant 105 to which phosphors are added in this range in the medium with Sm, for example. Alternatively, a target may be prepared by sintering powder of the material for illuminant 105 to which phosphors are added in this concentration range with Sm, for forming a thin film by a well-known thin film forming method such as laser ablation or sputtering.
The light-emitting device according to the present invention, whose illuminant preferably contains the said red phosphor, the said green phosphor and the said blue phosphor, may alternatively be implemented as a light-emitting device obtaining arbitrary visible light by containing only any one or two colors of R, G and B, as a matter of course.
In light-emitting device 100 according to the example of the present invention shown in
While the present invention is now described in more detail with reference to Examples, the present invention is not restricted to these.
Light-emitting device 100 of the example shown in
When a current of 80 mA was fed to blue-violet light-emitting element 102 in light-emitting device 100 according to the present invention having this structure, a laser beam having a wavelength of 405 nm was incident upon illuminant 105 with an output of 30 mW, and white light was obtained from the upper surface of illuminant 105.
When light-emitting device 100 was set in an integrating sphere for measuring the total luminous flux and calculating energy efficiency η by dividing this by power consumption of blue-violet light-emitting element 102 serving as the excitation light source, the result was 80 [lm/W].
The white light was confirmed by color rendering. The average color rendering index Ra of the white light radiated from the inventive light-emitting device was 85, when CIE daylight (color temperature: 5000 K) was employed as a reference illuminant while employing eight colors of red, yellow, yellow-green, green, blue-green, blue-violet, violet and red-violet (lightness: 6, color saturation: 7) as test colors for calculating the color rendering index of light-emitting device 100 as follows:
Ri=100−4.6×ΔEi
(where i is a symbol expressing any of the aforementioned eight test colors, and has a value in the range of 1 to 8) and evaluating color rendering by the total average of the respective color rendering indices as follows:
Ra=Σ(i=1 to 8)Ri×1/8
Since AlN which is a medium also functions as a fluorescent host material, a similar effect was attained also when activating/dispersing only Eu, only Tb and only Tm as red, blue and green phosphors respectively in the aforementioned concentration.
A light-emitting device was prepared similarly to Example 1 except that no Sm was added. When energy efficiency was evaluated similarly to Example 1, η was 50 [lm/W]. An average color rendering index Ra measured similarly to that of Example 1 was 70.
Light-emitting device 201 according to the example shown in
When a current of 80 mA was fed to blue-violet light-emitting element 205 in light-emitting device 201 according to the present invention having this structure, a laser beam having a wavelength of 405 nm was incident from an end of linear illuminant 202 with an output of 30 mW, and white light was obtained from a side surface of linear illuminant 202 and an end surface opposite to that receiving the laser beam. The white light was confirmed similarly to Example 1.
A similar effect was attained also in a form obtained by replacing Sm with Sm-activated GaN and activating the same with a solid illuminant material.
Light-emitting device 301 of the example shown in
When a current of 80 mA was fed to blue-violet light-emitting element 305 in light-emitting device 301 according to the present invention having this structure, a laser beam having a wavelength of 405 nm was incident from an end of core 302 with an output of 30 mW, and white light was obtained from cladding 303. The white light was confirmed similarly to Example 1.
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
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Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
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Light-emitting device 100 of the example shown in
Light-emitting device 100 of the example shown in
Number | Date | Country | Kind |
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2004-092961 | Mar 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/05103 | 3/22/2005 | WO | 9/25/2006 |