The present invention relates to a light emitting device.
In recent years, development of light emitting elements including an Organic Electroluminescence (EL) element, a Light Emitting Diode (LED), or the like has continued to advance. When the light emitting element is made to emit light, it is necessary to supply power to the light emitting element. On the other hand, in a case where a plurality of light emitting elements are provided in parallel, a current may converge on a specific light emitting element such as a case where short-circuit of an anode and a cathode occurs in a certain light emitting element. In this case, there is a concern of the light emitting element deteriorating.
On the other hand, Patent Document 1 discloses connecting interconnects, for connecting a plurality of light emitting elements in parallel, to each of the light emitting elements by fuse type interconnects. It is disclosed that thereby, an overcurrent can be prevented from flowing to the light emitting elements.
[Patent Document 1] Japanese Unexamined Patent Application Publication No. 2004-296154
In a technique disclosed in Patent Document 1, in a case where a current converges on a specific light emitting element, the fuse type interconnect becomes fused, and thus it is not possible to make the light emitting element emit light again. For this reason, the inventor has examined connecting a resistor element to each of a plurality of light emitting elements. However, when the resistor element is connected to the light emitting element, manufacturing costs of the light emitting device are increased.
An exemplary problem to be solved by the invention is to prevent the convergence of a current on a specific light emitting element while suppressing manufacturing costs of a light emitting element.
An aspect of the invention provides a light emitting device including a substrate, a plurality of organic EL elements that are formed on the substrate, a terminal that is provided at a position of the substrate which does not overlap the plurality of organic EL elements, and a resistor element that is provided on the substrate and connects the terminal to the plurality of organic EL elements.
The above-described objects, other objects, features and advantages will become further apparent from the preferred embodiments described below, and the accompanying drawings as follows.
Hereinafter, embodiments of the invention will be described with reference to the accompanying drawings. In all the drawings, like reference numerals denote like components, and a description thereof will not be repeated.
The light emitting device 100 has a polygonal shape such as a rectangular shape, and includes a plurality of light emitting elements 102 (illustrated in
The first light-emitting-side terminal 150 and the second light-emitting-side terminal 160 are provided in order to supply power to the light emitting elements 102. For this reason, a connection member (for example, a metal interconnect) for supplying power to the light emitting device 100 is connected to the first light-emitting-side terminal 150 and the second light-emitting-side terminal 160. The first light-emitting-side terminal 150 extends in a first direction (horizontal direction in the drawing), and the second light-emitting-side terminal 160 extends in a second direction (for example, the vertical direction in the drawing) which intersects the first direction.
The light emitting element 102 is configured such that a first electrode 120 (a portion of a first conductive film 121), an organic layer 130, and a second electrode 140 (a portion of a second conductive film 141) are laminated on a substrate 110.
In the example illustrated in the drawing, the light emitting element 102 is configured such that the first electrode 120, the organic layer 130, and the second electrode 140 are laminated on the substrate 110 in this order. However, the first electrode 120 and the second electrode 140 may be reversed.
The substrate 110 is a transparent substrate such as a glass substrate or a resin substrate. The substrate 110 may have flexibility. In this case, the thickness of the substrate 110 is, for example, equal to or greater than 10 μm and equal to or less than 1000 μm. Also in this case, the substrate 110 may be formed of either an inorganic material or an organic material. The substrate 110 has a polygonal shape such as a rectangular shape.
The organic layer 130 includes a light emitting layer. The organic layer 130 is configured such that, for example, a hole injection layer, a light emitting layer, and an electron injection layer are laminated in this order. A hole transport layer may be formed between the hole injection layer and the light emitting layer. In addition, an electron transport layer may be formed between the light emitting layer and the electron injection layer. At least one layer in the organic layer 130 is formed by a coating method. Meanwhile, the remaining layers in the organic layer 130 are formed by a vapor deposition method. Meanwhile, the organic layer 130 may be formed of a coating material by an ink jet method, a printing method, or a spraying method.
The first electrode 120 functions as an anode of the light emitting element 102, and the second electrode 140 functions as a cathode of the light emitting element 102. One (first electrode 120 in the example illustrated in the drawing) of the first electrode 120 and the second electrode 140 is a transparent electrode having light transmitting properties. Light emitted from the light emitting element 102 is output to the outside through an electrode (first electrode 120 in the example illustrated in the drawing) which is configured as a transparent electrode out of the first electrode 120 and the second electrode 140. Examples of a material of the transparent electrode include an inorganic material, such as Indium Tin Oxide (ITO) or Indium Zinc Oxide (IZO), and a conductive polymer such as a polythiophene derivative.
In addition, the other one (in the example illustrated in the drawing, the second electrode 140) of the first electrode 120 and the second electrode 140 includes a metal layer formed of a metal selected from a first group constituted by Au, Ag, Pt, Sn, Zn, and In, or an alloy of metals selected from the first group.
More specifically, the first electrode 120 is a region (in more detail, a region in contact with the organic layer 130) of the first conductive film 121 which overlaps the organic layer 130. As illustrated in
A plurality of openings 122 are provided in at least a region of the first conductive film 121 which serves as the first electrode 120. The openings 122 extend between the plurality of light emitting elements 102, and divide the first conductive film 121 into the plurality of first electrodes 120. The first electrode 120 included in any of the light emitting elements 102 is also connected to the first light-emitting-side terminal 150 through another portion of the first conductive film 121. For this reason, even when the openings 122 are formed, the first electrodes 120 of the plurality of light emitting elements 102 are connected to each other, and function as a common electrode (one electrode). Meanwhile, a portion of the first conductive film 121 which is located in the vicinity of the first light-emitting-side terminal 150 does not need to include the opening 122.
All of the openings 122 in
In addition, as illustrated in
For example, the light emitting element 102 is defined as a region in which the organic layer 130 and the first conductive film 121 are in contact with each other and the organic layer 130 and the second conductive film 141 are in contact with each other in a laminated body of the first conductive film 121, the organic layer 130, and the second conductive film 141.
In the example illustrated in
More specifically, as described above, the light emitting device 100 has a rectangular shape. The first light-emitting-side terminal 150 is formed along each of two sides of the light emitting device 100 which face each other, and the second light-emitting-side terminal 160 is formed along each of the remaining two sides of the light emitting device 100. The plurality of light emitting elements 102 are lined up in a direction (first direction) in which the first light-emitting-side terminal 150 extends. In the example illustrated in the drawing, the light emitting element 102 has an oblong shape and has a short side directed to a direction which is parallel to the first light-emitting-side terminal 150. The length of the first light-emitting-side terminal 150 is larger than the short side of the light emitting element 102.
The first light-emitting-side terminal 150 is configured such that a second layer 154 is laminated on a portion (first layer 152) of the first conductive film 121. In other words, the first light-emitting-side terminal 150, the high-resistance region 106, and the first electrode 120 include one continuous first conductive film 121 (single conductive film). The first layer 152 is integrated with the first electrode 120. For this reason, it is possible to reduce a resistance value between the first light-emitting-side terminal 150 and the first electrode 120 by reducing a distance therebetween. In addition, it is possible to narrow a non-light emission region which is present at an edge of the light emitting device 100.
Meanwhile, in the present embodiment, the edge of the light emitting device 100 indicates a region ranging from an end face to the inside of the light emitting device 100 (or the substrate 110) to a certain degree. In other words, the edge of the light emitting device 100 refers to an end of the light emitting device 100. The end of the light emitting device 100 is, for example, a region between the light emitting portion 104 (or the insulating layer 170 to be described later) of the light emitting device 100 and the end face of the substrate 110.
The second layer 154 is formed of a material (a metal such as Al, or a laminated film of metals of Mo, Al, Mo, and the like) which has a resistance value lower than that of the first electrode 120. A connection member supplying a voltage to the first light-emitting-side terminal 150 is connected to the second layer 154. Meanwhile, the second layer 154 has light transmittance lower than that of the first electrode 120. Meanwhile, the first light-emitting-side terminal 150 may be constituted by only the first layer 152, or at least a portion of the terminal may be constituted by only the second layer 154.
In addition, the second light-emitting-side terminal 160 is configured such that a second layer 164 is laminated on a first layer 162. The first layer 162 is formed of the same material as that of the first conductive film 121, or is formed of a composition containing the same material and another material. However, the first layer 162 is separated from the first electrode 120. The second layer 164 is formed of the same material as that of the second layer 154. Meanwhile, the second light-emitting-side terminal 160 may be constituted by only the first layer 162, or at least a portion of the terminal may be constituted by only the second layer 164.
A conductive member is connected to the first light-emitting-side terminal 150 and the second light-emitting-side terminal 160. Both the first layer 152 and the second layer 154 of the first light-emitting-side terminal 150 extend along an end of at least one of the light emitting elements 102. For this reason, the length of the first light-emitting-side terminal 150 is increased, and thus restriction on the arrangement of the conductive member for supplying power to the light emitting device 100 is reduced. Therefore, the conductive member is easily attached to the first light-emitting-side terminal 150. Similarly, both the first layer 162 and the second layer 164 of the second light-emitting-side terminal 160 extend along an end of at least one light emitting element 102. For this reason, the length of the second light-emitting-side terminal 160 is increased, and thus restriction on the arrangement of the conductive member for supplying power to the light emitting device 100 is reduced. Therefore, the conductive member is easily attached to the second light-emitting-side terminal 160.
In addition, since the second layer 154 is provided in the first light-emitting-side terminal 150 and the second layer 164 is provided in the second light-emitting-side terminal 160, it is possible to reduce resistance values of the first light-emitting-side terminal 150 and the second light-emitting-side terminal 160.
Meanwhile, both the width (width in the horizontal direction in
In addition, it is preferable that a portion of the above-mentioned conductive member which is connected to the first light-emitting-side terminal 150 (or the second light-emitting-side terminal 160) overlaps the center of the light emitting portion 104. In this manner, a voltage distribution can be further prevented from being generated in an electrode of the light emitting device 100, and thus it is possible to further suppress the generation of a luminance distribution inside the light emitting device 100.
An auxiliary electrode 124 (third conductive film, that is, an example of a conductive layer) is in contact with the first electrode 120. In the example illustrated in the drawing, the auxiliary electrode 124 is provided on a surface of the first electrode 120 which is located at a side opposite to the substrate 110. The auxiliary electrode 124 is provided along each of the plurality of light emitting elements 102, and is located in the vicinity of the opening 122. Viewed from another angle, the auxiliary electrode 124 is located between the light emitting elements 102 that are adjacent to each other. For example, the auxiliary electrode 124 is adjacent to the opening 122. A distance from the edge of the auxiliary electrode 124 on the opening 122 side to the edge of the opening 122 on the auxiliary electrode 124 side is, for example, equal to or greater than 700 μm and equal to or less than 2000 μm. The auxiliary electrode 124 is formed of a material (metal such as Al) which has a resistance value lower than that of the first electrode 120. It is possible to suppress the occurrence of a voltage drop in the plane of the first electrode 120 by the auxiliary electrode 124 being formed. Thereby, it is possible to suppress the generation of a luminance distribution in the light emitting device 100.
Meanwhile, in the example illustrated in the drawing, the auxiliary electrode 124 extends between two first light-emitting-side terminals 150, but is directly connected to neither of the second layers 154 of the two first light-emitting-side terminals 150. However, the auxiliary electrode 124 may be directly connected to either of the second layers 154.
As illustrated in
As illustrated in
In addition, as illustrated in
Meanwhile, the high-resistance region 106 may be configured such that resistance is generated between the first light-emitting-side terminal 150 and the light emitting portion 104, and may have a high resistance value or a low resistance value. For example, the high-resistance region 106 may be formed by narrowing or thinning a region of the first conductive film 121 which serves as the high-resistance region 106. In addition, a region of the first conductive film 121 in which the high-resistance region 106 is disposed may be removed, and a film having resistance higher than that of the first conductive film 121 or a chip capacitor may be disposed in a portion in which the region is removed. However, it is preferable that the high-resistance region has a high resistance value in that the high-resistance region serves as a region of a so-called current-limiting resistor preventing a voltage or a current, supplied to the light emitting portion 104 from the first light-emitting-side terminal 150, from converging on one light emitting element 102 during the supply of the voltage or the current. Although the plurality of high-resistance regions 106 are provided in the light emitting device 100, a resistance value of at least one of the plurality of high-resistance regions 106 may be different from resistance values of the other high-resistance regions 106.
As illustrated in
Meanwhile, in other words, in the light emitting device 10, the plurality of light emitting elements 102, the first light-emitting-side terminal 150, the second light-emitting-side terminal 160, and the resistor element are provided in the substrate 110.
In the example illustrated in
For example, in the example illustrated in the drawing, the substrate 110 has a rectangular shape, the first light-emitting-side terminals 150 are provided at two sides of the substrate 110 which face each other, and the second light-emitting-side terminals 160 are provided at the remaining two sides. In this case, the light emitting element 102 located closest to the second light-emitting-side terminal 160 has luminance higher than those of the other light emitting elements 102. Consequently, the opening 122 located on the end side of the substrate 110 is assumed to be the opening 122a and is set to be shorter than the opening 122 located on the center side of the substrate 110. As an example, when the opening 122 located closest to the second light-emitting-side terminal 160 is assumed to be the opening 122a, it is possible to suppress the generation of a luminance distribution in the light emitting portion 104.
In
The first light-emitting-side terminal 150 has a relatively wide region. The first light-emitting-side terminal 150 has a laminated structure in which a fourth conductive film 156 formed of a metal having a resistance value smaller than that of a first conductive film 121 is deposited on the first conductive film 121 constituting a first electrode 120. Here, the fourth conductive film 156 may be constituted by a film formed of a metal material such as Al, or a laminated film, formed of Mo which is hardly oxidized, with the above-mentioned metal material interposed therein. For example, the fourth conductive film 156 is a film in which a Mo alloy, an Al alloy, and a Mo alloy are laminated in this order.
The resistance region 105 is a portion of the first conductive film 121. The first conductive film 121 includes a plurality of openings 122. In addition, the fourth conductive film 156 mentioned above may be laminated on at least a portion of the resistance region 105 in order to adjust the resistance value of the resistance region. In the example illustrated in the drawing, the fourth conductive film 156 located at the first light-emitting-side terminal 150 protrudes to the resistance region side, thereby forming a projection portion 158. The projection portion 158 extends toward the light emitting portion 104 (light emitting elements 102). The length of the projection portion 158 may be substantially the same as or smaller than the length of the resistance region 105, and can be appropriately set between 0% and 100% of the length of the resistance region 105. In the case illustrated in the drawing, the length of the projection portion 158 is approximately 30% to 50% of the length of the resistance region 105.
In each of the light emitting elements 102 of the light emitting portion 104, a fifth conductive film 190 is formed in the outer peripheral portion (end) of the light emitting element. The fifth conductive film 190 extends along one side of the first light-emitting-side terminal 150 or a substrate 110, and then is bent and extended along the openings 122 of the first conductive film 121. A portion along the opening 122 is set to be an auxiliary electrode 124. For example, the fifth conductive film 190 has the same layered structure as the fourth conductive film 156. The fifth conductive film 190 is not formed on the opening 122. That is, the fifth conductive film 190 is provided with respect to each of the light emitting elements 102. The fifth conductive film 190 formed along one side of the first light-emitting-side terminal 150 or the substrate 110 is covered with an insulating layer 170, and the insulating layer 170 is also annularly formed so as to surround the light emitting portion 104. In addition, the fifth conductive film 190 (for example, the auxiliary electrode 124) extending along the openings 122 of the first conductive film 121 and the openings 122 of the first conductive film 121 are covered with the insulating layer 170. In other words, the insulating layer 170 includes an annular portion and a portion (linear portion) which is located on the inner side of the annular portion along the opening 122.
Meanwhile, a region (including a region in which the fifth conductive film 190 is formed) of the first conductive film 121 which is covered with the annular portion of the insulating layer 170 also has resistance, and thus may be used as the resistance region 105. Thereby, it is possible to increase the adjustment width of a resistance value of the resistance region, and to reduce the area of a non-light emitting portion by making a portion of the resistance region 105 overlap a portion of the light emitting portion 104.
Also in the present modification example, the high-resistance region 106 illustrated in
In the present modification example, a region of the first conductive film 121 which functions as a first electrode 120 is divided into a plurality of portions with a plurality of light emitting elements 102 as one unit. The plurality of first electrodes 120 belonging to one unit are connected to a first light-emitting-side terminal 150 through a common high-resistance region 106. In the present modification example, the high-resistance region 106 is constituted by a narrow region 125 formed by thinning a portion of the first conductive film 121. The narrow region 125 is given a desired resistance value by adjusting the width and length of the narrow region 125.
Also in the present modification example, the high-resistance region 106 illustrated in
In the present modification example, a first layer 152 of the first light-emitting-side terminal 150 is formed in only a partial region of the first light-emitting-side terminal 150. In a portion of the first light-emitting-side terminal 150 in which the first layer 152 is not formed, a second layer 154 is in contact with a substrate 110. In the example illustrated in the drawing, the first layer 152 is formed in only a region of the first light-emitting-side terminal 150 on a light emitting portion 104 side, but the planar shape of the first layer 152 is not limited to the example illustrated in the drawing.
Also in the present modification example, the high-resistance region 106 illustrated in
The interconnect 151 extends between a first light-emitting-side terminal 150 and a light emitting portion 104, and connects two first light-emitting-side terminals 150. The interconnect 151 includes a second layer 154, similar to the first light-emitting-side terminal 150. Meanwhile, also in the first light-emitting-side terminal 150, a first layer 152 may be formed under the second layer 154. The width of the interconnect 151 may be larger than the width of an auxiliary electrode 124. It is possible to suppress the generation of a difference in voltage between the two first light-emitting-side terminals 150 by the interconnect 151 being provided.
Also in the present modification example, the high-resistance region 106 illustrated in
First, a first light-emitting-side terminal 150 and a second light-emitting-side terminal 160 are provided along the same side of a substrate 110. Specifically, the second light-emitting-side terminals 160 are provided at both sides of the first light-emitting-side terminal 150.
A portion of a second conductive film 141 overlaps the second light-emitting-side terminal 160, and the second conductive film is connected to the second light-emitting-side terminal 160 through the overlapping portion. Specifically, an insulating layer 170 (see
Also in the present modification example, the high-resistance region 106 illustrated in
In detail, a first conductive film 121 is divided between a first layer 152 and a first electrode 120. Regions obtained by the division are electrically connected to each other through the chip resistor 107. A resistance value of the chip resistor 107 is appropriately selected. A known chip resistor can be used as the chip resistor 107, and chip resistors (also referred to as resistors) such as a square shape, a cylindrical shape, a metal plate type, a resin mold type, and a ceramic case enclosed type can be used.
According to the present modification example, the chip resistor 107 is provided as the high-resistance region 106, and thus it is possible to prevent a voltage or a current supplied to the light emitting portion 104 from converging on one light emitting element 102. In addition, it is possible to widen a selection range of resistance values of the high-resistance region 106.
The high resistance film 109 is formed of a material having a sheet resistance higher than that of a first conductive film 121, for example, polysilicon having impurities introduced thereinto. Meanwhile, the high resistance film 109 may be formed of any of other materials. For example, the high resistance film 109 is formed by a vapor phase growth method such as a sputtering method or a CVD method, or a coating method such as an ink jet method or a printing method after forming the first conductive film and before forming the insulating layer 170.
According to the present modification example, the high resistance film 109 is provided as a high-resistance region 106, and thus it is possible to prevent a voltage or a current supplied to the light emitting portion 104 from converging on one light emitting element 102. In addition, it is possible to widen a selection range of resistance values of the high-resistance region 106.
First, a light emitting portion 104 includes a plurality of types of light emitting elements 102 (light emitting elements 102a, 102b, and 102c). The plurality of types of light emitting elements 102a, 102b, and 102c emit lights of different colors (for example, red, green, and blue), and are repeatedly disposed in a direction in which a first light-emitting-side terminal 150 extends. The first light-emitting-side terminal 150 is provided with respect to each of the plurality of light emitting elements 102a,102b,102c (first light-emitting-side terminals 150a, 150b, and 150c).
In detail, the first electrode 120a of the light emitting element 102a, the first electrode 120b of the light emitting element 102b, and the first electrode 120c of the light emitting element 102c are separated from each other. The first light-emitting-side terminals 150a, 150b, and 150c are disposed in this order in a direction moving away from the light emitting portion 104 in this order. The first electrode 120a is connected to the first light-emitting-side terminal 150a by a first conductive film 121. On the other hand, the first electrode 120b is connected to the first light-emitting-side terminal 150b through an interconnect 144, and the first electrode 120c is also connected to the first light-emitting-side terminal 150c through an interconnect 145.
As illustrated in
According to the present modification example, the light emitting portion 104 includes a plurality of types of light emitting elements 102a, 102b, and 102c. The first electrode 120a of the light emitting element 102a is connected to the first light-emitting-side terminal 150a, the first electrode 120b of the light emitting element 102b is connected to the first light-emitting-side terminal 150b, and the first electrode 120c of the light emitting element 102c is connected to the first light-emitting-side terminal 150c. All of the first light-emitting-side terminals 150a, 150b, and 150c are formed on a substrate 110, but may be electrically separated from each other on the substrate 110. For this reason, light emission intensities of the respective light emitting elements 102a, 102b, and 102c may be independently set. Therefore, the light emitting device 100 is configured to be capable of being toned.
In addition, for example, a high-resistance region 106 having a structure described in the embodiment is formed between the first electrode 120a and the first light-emitting-side terminal 150a. In addition, a high-resistance region 106 is formed between the first electrode 120b and the first light-emitting-side terminal 150b by narrowing the width of the interconnect 144. Similarly, a high-resistance region 106 is also formed between the first electrode 120c and the first light-emitting-side terminal 150c by narrowing the width of the interconnect 145. Therefore, also in the present modification example, it is possible to prevent a voltage or a current supplied to the light emitting portion 104 from converging on one light emitting element 102.
Meanwhile, an auxiliary electrode 124 may be provided for each of the light emitting elements 102a, 102b, and 102c along the light emitting elements 102a, 102b, and 102c. An opening 122 may be provided for each light emitting element 102a, each set of light emitting elements 102a and 102b, or each set of light emitting elements 102a, 102b, and 102c.
Meanwhile, according to the above-described embodiment and modification examples, the following configuration is disclosed.
A light emitting device including:
a substrate; and
a plurality of organic EL elements that are formed on the substrate so as to be adjacent to each other, each organic EL element including a first conductive film, an organic layer, and a second conductive film,
wherein the second conductive films of the plurality of organic EL elements are connected to each other,
wherein the first conductive films of the plurality of organic EL elements are connected to each other, and
wherein the first conductive film includes an opening which is located between the plurality of organic EL elements.
The light emitting device according to appendix 1,
wherein the first conductive film includes a deposition portion in which the organic layer is formed and a non-deposition portion in which the organic layer is not formed.
The light emitting device according to appendix 2,
wherein the opening is formed in one or both of the deposition portion and the non-deposition portion.
The light emitting device according to appendix 3,
wherein a third conductive film formed of a material having a resistance value lower than that of the first conductive film is in contact with the first conductive film, and
wherein the third conductive film is located between the plurality of organic EL elements.
The light emitting device according to appendix 4,
wherein the third conductive film is formed in the deposition portion of the organic layer.
The light emitting device according to appendix 5, further including:
a first terminal which is connected to the first conductive films of the plurality of respective organic EL elements; and
a second terminal which is connected to the second conductive films of the plurality of respective organic EL elements,
wherein the first terminal is provided in the non-deposition portion of the organic layer.
The embodiment and example have been described so far with reference to the accompanying drawings, but are merely illustrative of the invention, and various configurations other than the above can also be adopted.
The application is based on International Application No. PCT/JP2013/082107 filed on Nov. 28, 2013, the content of which is incorporated herein by reference.
Number | Date | Country | Kind |
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PCT/JP2013/082107 | Nov 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/056015 | 3/7/2014 | WO | 00 |