The present application claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2023-077678, filed May 10, 2023, the content of which is hereby incorporated herein by reference in its entirety.
Embodiments according to the present invention relate to a light-emitting device.
Light-emitting devices employing light-emitting elements such as LEDs easily provide high luminous efficacy and are therefore used in a wide field of lighting, vehicle lighting, displays, backlights of liquid-crystal displays, and the like. Japanese Unexamined Patent Application Publication No. 2016-127059 discloses a light-emitting device including three light-emitting elements having different emission colors.
Further improvement in color mixing properties of light-emitting devices is demanded. An object of an embodiment of the present disclosure is to provide a light-emitting device that can provide improved color mixing properties.
According to one embodiment of the present disclosure, a light-emitting device includes a support, a first light-emitting element, a second light-emitting element, a first covering member, and a second covering member. The support has a first surface. The first light-emitting element is located on the first surface and configured to emit light with a first peak wavelength. The second light-emitting element is located on the first surface and configured to emit light with a second peak wavelength different from the first peak wavelength. The first covering member exposes at least a portion of an upper surface of the first light-emitting element and at least a portion of an upper surface of the second light-emitting element, covers at least a portion of a lateral surface of the first light-emitting element and at least a portion of a lateral surface of the second light-emitting element, and contains a plurality of first reflective particles. The second covering member covers at least a portion of the upper surface of the first light-emitting element and at least a portion of the upper surface of the second light-emitting element and contains a plurality of second reflective particles. The first covering member includes a first reflective portion and a first light-transmissive portion above the first reflective portion in a first cross section passing through the first light-emitting element and the second light-emitting element and lying in a plane perpendicular to the first surface. A ratio of an area of the plurality of first reflective particles to an area of the first reflective portion is higher than a ratio of an area of the plurality of second reflective particles to an area of the second covering member in the first cross section. A ratio of the area of the plurality of first reflective particles to an area of the first light-transmissive portion is lower than the ratio of the area of the plurality of second reflective particles to the area of the second covering member in the first cross section. A minimum height of the first light-transmissive portion located between the first light-emitting element and the second light-emitting element is greater than a minimum height of the first light-transmissive portion located outward of the first light-emitting element in the first cross section.
The light-emitting device of one embodiment of the present disclosure allows for improving color mixing properties.
A more complete appreciation of embodiments of the invention and many of the attendant advantages thereof will be readily obtained by reference to the following detailed description when considered in connection with the accompanying drawings.
Certain embodiments will be described below with reference to the accompanying drawings. Each drawing schematically shows an embodiment. The scales, distances, positional relationships, and the like of members may therefore be exaggerated, or illustration of portions of members may be omitted. In the present specification, the direction of the arrow of the Z-axis is referred to as the upward direction, and the direction opposite to the direction of the arrow of the Z-axis is referred to as the downward direction. A view of an object from above is referred to as a top view, and a top view is synonymous with a plan view. Also, cross-sectional end views showing only cut surfaces of members may be used as cross-sectional views.
In the description below, components having substantially the same function will be shown with the same reference numerals, and repeated descriptions of such components may be omitted. Terms representing particular directions or positions (such as “up/upper,” “down/lower,” and other terms containing the meanings of these terms) may be used. These terms are used merely for the sake of ease of explanation, representing relative directions or relative positions in the reference drawings. As far as the relative directions or positions mentioned by the terms “upper,” “lower,” and the like designate the same directions or positions in the reference drawings, drawings other than shown in the present disclosure, actual products, and the like do not have to be the same arrangement as shown in the reference drawings. The term “parallel” in the present specification indicates not only the case in which two straight lines, sides, surfaces, or the like do not intersect even when extended but also the case in which two straight lines, sides, surfaces, or the like intersect to form an angle within the range of 10° or less. The positional relationship represented as “on” in the present specification includes both the case in which components are in contact with each other and the case in which a component is not in contact with but is located above another component.
A light-emitting device 1000 of an embodiment will be described with reference to
The light-emitting device 1000 includes a support 10, light-emitting elements 20, a first covering member 31, and a second covering member 32. The support 10 has a first surface 101. The light-emitting elements 20 include a first light-emitting element 21 and a second light-emitting element 22. The first light-emitting element 21 is located on the first surface 101 of the support 10. The first light-emitting element 21 emits light with a first peak wavelength. The second light-emitting element 22 is located on the first surface 101 of the support 10. The second light-emitting element 22 emits light with a second peak wavelength different from the first peak wavelength. The first covering member 31 covers at least a portion of a lateral surface of the first light-emitting element 21 and at least a portion of a lateral surface of the second light-emitting element 22 such that at least a portion of an upper surface of the first light-emitting element 21 and at least a portion of an upper surface of the second light-emitting element 22 are exposed. The first covering member 31 contains a plurality of first reflective particles 310A. The second covering member 32 covers at least a portion of an upper surface 21A of the first light-emitting element 21 and at least a portion of the upper surface of the second light-emitting element 22. The second covering member 32 contains a plurality of second reflective particles 320A. A first cross section is a cross section passing through the first light-emitting element 21 and the second light-emitting element 22 and lying in a plane perpendicular to the first surface 101. In the first cross section, the first covering member 31 includes a first reflective portion 311A and a first light-transmissive portion 311B. The first light-transmissive portion 311B is located above the first reflective portion 311A. In the first cross section, the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A is higher than the ratio of the area of the second reflective particles 320A to the area of the second covering member 32. In the first cross section, the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B is lower than the ratio of the area of the second reflective particles 320A to the area of the second covering member 32. In the first cross section, the minimum height of the first light-transmissive portion 311B located between the first light-emitting element and the second light-emitting element is greater than the minimum height of the first light-transmissive portion 311B located outward of the first light-emitting element 21. In the present specification, the term “the height of each member” refers to the length from the first surface of the support to the upper surface of the member in the upper-lower direction (Z direction). The minimum height of each member refers to the minimum length from the first surface of the support to the upper surface of the member in the upper-lower direction (Z direction). The maximum height of each member refers to the maximum length from the first surface of the support to the upper surface of the member in the upper-lower direction (Z direction).
In the first cross section, the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B is lower than the ratio of the area of the second reflective particles 320A to the area of the second covering member 32, so that it is easy to improve the transmittance of the first light-transmissive portion 311B. The minimum height of the first light-transmissive portion 311B located between the first light-emitting element and the second light-emitting element is greater than the minimum height of the first light-transmissive portion 311B located outward of the first light-emitting element 21, so that it is easy to guide light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 through the first light-transmissive portion 311B located between the first light-emitting element and the second light-emitting element. The light emitted from the first light-emitting element 21 and the light emitted from the second light-emitting element 22 are thus easily mixed inside the first light-transmissive portion 311B, so that the color mixing properties of the light-emitting device 1000 are improved.
Components constituting the light-emitting device 1000 will be described below in detail.
As shown in
The light-emitting element 20 includes a semiconductor layered body. For example, the semiconductor layered body includes a substrate such as a sapphire or gallium nitride substrate, an n-type semiconductor layer and a p-type semiconductor layer disposed on the substrate, and a light-emitting layer between the n-type semiconductor layer and the p-type semiconductor layer. The light-emitting element 20 also includes an n-side electrode electrically connected to the n-type semiconductor layer and a p-side electrode electrically connected to the p-type semiconductor layer. The n-side electrode and the p-side electrode constitute portions of the lower surface of the light-emitting element 20. The light-emitting element 20 may not include a substrate such as a sapphire or gallium nitride substrate. This constitution facilitates miniaturization of the light-emitting element 20.
The light-emitting layer may have a structure with a single active layer, such as a double heterostructure and a single quantum well (SQW) structure, or a structure with a group of active layers, such as a multiple quantum well (MQW) structure. The light-emitting layer is configured to emit visible light or ultraviolet light. The light-emitting layer is configured to emit blue to red light as the visible light. The semiconductor layered body including such a light-emitting layer can contain, for example, InxAlyGa1-x-yN (0≤x, 0≤y, and x+y≤1). The semiconductor layered body can include at least one light-emitting layer adapted to emit the above-described light. For example, the semiconductor layered body may include one or more light-emitting layers between the n-type semiconductor layer and the p-type semiconductor layer or may have a structure in which the n-type semiconductor layer, the light-emitting layer, and the p-type semiconductor layer layered in order are repeated. In the case in which the semiconductor layered body includes a plurality of light-emitting layers, the semiconductor layered body may include light-emitting layers with different peak wavelengths or light-emitting layers with the same peak wavelength. The expression “same peak wavelength” allows for, for example, variations of approximately several nanometers. Such a combination of light-emitting layers can be appropriately selected, and in the case in which the semiconductor layered body includes two light-emitting layers, for example, the combination of light-emitting layers can be selected from blue light and blue light, green light and green light, red light and red light, ultraviolet light and ultraviolet light, blue light and green light, blue light and red light, and green light and red light. The light-emitting layers may include a plurality of active layers configured to emit different peak wavelengths or a plurality of active layers configured to emit the same peak wavelength.
The first light-emitting element 21 emits light with the first peak wavelength. A wavelength at which the output value is highest in an optical spectrum of light emitted from the first light-emitting element 21 is referred to as the first peak wavelength. For example, the first peak wavelength is 430 nm or more and 480 nm or less. The first light-emitting element 21 of the present embodiment emits blue light. The first light-emitting element 21 may emit green light, red light, or the like.
The second light-emitting element 22 emits light with the second peak wavelength different from the first peak wavelength. A wavelength at which the output value is highest in an optical spectrum of light emitted from the second light-emitting element 22 is referred to as the second peak wavelength. For example, the second peak wavelength is 500 nm or more and 580 nm or less. The second light-emitting element 22 of the present embodiment emits green light. The second light-emitting element 22 may emit blue light, red light, or the like.
The third light-emitting element 23 emits light with a third peak wavelength different from the first peak wavelength and the second peak wavelength. A wavelength at which the output value is highest in an optical spectrum of light emitted from the third light-emitting element 23 is referred to as the third peak wavelength. For example, the third peak wavelength is 600 nm or more and 780 nm or less. The third light-emitting element 23 of the present embodiment emits red light. The third light-emitting element 23 may emit blue light, green light, or the like. For example, the first light-emitting element 21 emits blue light, the second light-emitting element 22 emits green light, and the third light-emitting element 23 emits red light, so that the light-emitting device 1000 can emit light of full color, which facilitates improvement in color reproducibility.
In the present embodiment, as shown in
In a top view, at least a portion of a lateral surface of the first light-emitting element 21 and at least a portion of a lateral surface of the second light-emitting element 22 facing each other are preferably parallel to each other. This constitution is likely to make the length from the lateral surface of the first light-emitting element 21 to the lateral surface of the second light-emitting element 22 constant, so that reduction of the unevenness in color of the light-emitting device 1000 is facilitated. In the present embodiment, as shown in
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In a top view, at least a portion of a lateral surface of the first light-emitting element 21 and at least a portion of a lateral surface of the third light-emitting element 23 facing each other are preferably parallel to each other. This constitution is likely to make the length from the lateral surface of the first light-emitting element 21 to the lateral surface of the third light-emitting element 23 constant, so that reduction of the unevenness in color of the light-emitting device 1000 is facilitated. In the present embodiment, as shown in
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The support 10 is a member on which the light-emitting elements 20 are to be disposed. The light-emitting elements 20 are mounted on the first surface 101 of the support 10. The light-emitting elements 20 are bonded to the first surface 101 with known bonding members such as resin, solder, and electroconductive paste. In the present embodiment, the support 10 includes a plurality of leads 12 and a resin molded body 13. The leads 12 are held by the resin molded body 13. The first surface 101 of the support 10 is defined by portions of the upper surfaces of the leads 12 and a portion of the upper surface of the resin molded body 13. At least a portion of the upper surfaces of the leads 12 and at least a portion of the upper surface of the resin molded body 13 defining the first surface 101 of the support 10 are located in the same plane. The term “same plane” in the present specification indicates that differences between the surfaces within ±15 μm are acceptable. The leads 12 may have recesses in the upper surfaces.
The leads 12 are electroconductive and function as electrodes for supplying the light-emitting elements 20 with power. The leads 12 in the present embodiment include a first lead 12A, a second lead 12B, a third lead 12C, a fourth lead 12D, a fifth lead 12E, and a sixth lead 12F. The first light-emitting element 21 and the second light-emitting element 22 are preferably disposed on the first lead 12A. This constitution makes it easy to dispose the first light-emitting element 21 and the second light-emitting element 22 closely to each other, so that improvement of the color mixing properties of the light-emitting device 1000 is facilitated. The first light-emitting element 21, the second light-emitting element 22, and the third light-emitting element 23 are preferably disposed on the first lead 12A. This constitution makes it easy to dispose the first light-emitting element 21, the second light-emitting element 22, and the third light-emitting element 23 closely to one another, so that improvement of the color mixing properties of the light-emitting device 1000 is facilitated. The first light-emitting element 21 is electrically connected to the first lead 12A and the second lead 12B via wires W1. The second light-emitting element 22 is electrically connected to the third lead 12C and the fourth lead 12D via wires. The third light-emitting element 23 is electrically connected to the fifth lead 12E and the sixth lead 12F via wires. It is preferable that the first light-emitting element 21, the second light-emitting element 22, and the third light-emitting element 23 can be independently driven. This constitution facilitates adjustment of the chromaticity of the light-emitting device 1000. A plurality of light-emitting elements 20 may be connected in series or in parallel, or series connections and parallel connections may be combined.
The area of the first lead 12A in a top view is preferably greater than the area of the second lead 12B in a top view. By providing the first lead 12A having a large area on which the first light-emitting element 21 and the second light-emitting element 22 are disposed, improvement of the heat dissipation performance of the light-emitting device 1000 is facilitated. The area of the first lead 12A in a top view is preferably greater than the areas of the second lead 12B, the third lead 12C, the fourth lead 12D, the fifth lead 12E, and the sixth lead 12F in a top view. This constitution further facilitates improvement of the heat dissipation performance of the light-emitting device 1000.
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Examples of the base material of the leads 12 include metals such as copper, aluminum, gold, silver, iron, nickel, alloys of these metals, phosphor bronze, and copper-iron alloys. These metals may form a single layer or a multilayer structure (such as a clad material). In particular, copper, which is inexpensive and exhibits high heat dissipation performance, is preferably used for the base material. The lead may have a metal layer on a surface of the base material. For example, the metal layer contains gold, silver, aluminum, nickel, palladium, rhodium, copper, or an alloy of these metals. The metal layer may be provided on an entirety of a surface of the lead or on a portion of the lead. Different metal layers may be provided in a region on the upper surface of the lead and a region on the lower surface of the lead. For example, the metal layer formed on the upper surface of the lead is a metal layer formed of a plurality of layers including a metal layer containing nickel and silver, and the metal layer formed on the lower surface of the lead is a metal layer not including a metal layer containing nickel. A metal layer containing gold or the like formed on the upper surface of the lead can have a greater thickness than a metal layer containing gold or the like formed on the lower surface of the lead.
In the case in which a metal layer containing silver is formed on the outermost surface of the lead 12, a protective layer of silicon oxide or the like is preferably provided on the surface of the metal layer containing silver. Discoloration of the metal layer containing silver due to sulfur components in the atmosphere or the like can thus be suppressed. The protective layer can be formed by a vacuum process such as sputtering, but other known methods may be used.
A known material such as thermosetting resins and thermoplastic resins can be used for the resin material to serve as a base material of the resin molded body 13. Examples of thermoplastic resins to be used include polyphthalamide resins, polybutylene terephthalate (PBT), and unsaturated polyesters. Examples of thermosetting resins to be used include epoxy resins, modified epoxy resins, silicone resins, and modified silicone resins. In particular, a thermosetting resin, such as epoxy resins and silicone resins, which have good resistance to heat and light, is preferably used for the resin material.
The resin molded body 13 preferably contains a light-reflective substance in the resin material to serve as a base material. For the light-reflective substance, a material that is less likely to absorb light emitted from the light-emitting elements 20 and greatly differs in refractive index from the resin material to serve as a base material is preferably used. Examples of the light-reflective substance include titanium oxide, zinc oxide, silicon oxide, zirconium oxide, aluminum oxide, and aluminum nitride. The resin molded body 13 may contain a light-absorbing substance in the resin material to serve as a base material. For example, a dark-colored pigment such as carbon black can be used for the light-absorbing substance.
A wiring board including a substrate and wiring may be used for the support 10. The substrate can be constituted of a resin, a ceramic, glass, or the like. A known material such as thermosetting resins and thermoplastic resins above can be used for the resin. Examples of the ceramic include aluminum oxide, aluminum nitride, zirconium oxide, zirconium nitride, titanium oxide, titanium nitride, and mixtures of these materials. The wiring can be formed of copper, iron, nickel, tungsten, chromium, aluminum, silver, gold, titanium, palladium, rhodium, or an alloy of these metals. A single layer or a multilayer of such a metal or alloy may be used.
The first covering member 31 covers at least a portion of a lateral surface of the first light-emitting element and at least a portion of a lateral surface of the second light-emitting element. Light emitted from the lateral surface of the first light-emitting element and light emitted from the lateral surface of the second light-emitting element are guided through the first covering member 31, so that improvement of the color mixing properties of the light-emitting device 1000 is facilitated. The first covering member 31 exposes at least a portion of the upper surface of the first light-emitting element and at least a portion of the upper surface of the second light-emitting element.
As shown in
The first covering member 31 includes a reflective portion and a light-transmissive portion located above the reflective portion. In a certain cross section, the ratio of the area of the first reflective particles 310A to the area of the reflective portion is higher than the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 described below. In a certain cross section, the ratio of the area of the first reflective particles 310A to the area of the light-transmissive portion is lower than the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 described below. For example, the first reflective particles 310A can be sedimented to the first surface 101 side by spontaneous sedimentation, centrifugal sedimentation, or the like. For example, the centrifugal sedimentation is performed using a centrifuge. For example, the first covering member 31 can be formed by sedimenting the first reflective particles 310A to the first surface 101 side in the unhardened first covering member 31 using a centrifuge or the like and then hardening the unhardened first covering member 31. Alternatively, the first covering member 31 may be formed by hardening the unhardened first covering member 31 while sedimenting the first reflective particles 310A to the first surface 101 side in the unhardened first covering member 31 using a centrifuge or the like.
A cross section passing through the first light-emitting element 21 and the second light-emitting element 22 and lying in a plane perpendicular to the first surface 101 is referred to as the first cross section. As shown in
In the first cross section, the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B is preferably 0.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 through the first light-transmissive portion 311B. The first light-transmissive portion 311B may not contain a plurality of first reflective particles. This constitution further facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 through the first light-transmissive portion 311B.
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The first light-transmissive portion 311B of the first covering member 31 is preferably in contact with the first light-emitting element 21 and the second light-emitting element 22. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 through the first light-transmissive portion 311B. The height of the portion of the first light-transmissive portion 311B in contact with the first light-emitting element 21 and the height of the portion of the first light-transmissive portion 311B in contact with the second light-emitting element 22 are preferably greater than the first light-transmissive portion first height TH11. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 through the first light-transmissive portion 311B.
In the first cross section, the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A is higher than the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B. This constitution makes guiding of light from the light-emitting elements 20 through the first reflective portion 311A more difficult than through the first light-transmissive portion 311B. The first reflective portion 311A covering the first surface 101 facilitates reduction of absorption of light emitted from the light-emitting elements 20 into the first surface 101 of the support 10. The first reflective portion 311A of the first covering member 31 is preferably in contact with the first surface 101. This constitution facilitates miniaturization of the light-emitting device 1000.
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In the first cross section, the first light-transmissive portion first height TH11 is preferably 0.5 times or more and once or less as large as the first element height CH1. With the first light-transmissive portion first height TH11 being 0.5 times or more as large as the first element height CH1, increase of the area of the first light-transmissive portion 311B located between the first light-emitting element 21 and the second light-emitting element 22 is facilitated. With the first light-transmissive portion first height TH11 being once or less as large as the first element height CH1, exposure of the upper surface of the first light-emitting element 21 from the first light-transmissive portion 311B of the first covering member 31 is facilitated. Diffusion of light emitted upward from the upper surface of the first light-emitting element 21 by the second reflective particles 320A contained in the second covering member 32 is thus facilitated. The light emitted from the first light-emitting element 21 and the light emitted from the second light-emitting element 22 are thus easily mixed in the second covering member 32, so that improvement of the color mixing properties of the light-emitting device 1000 is facilitated. It is preferable that an entirety of an upper surface of the first light-emitting element 21 be exposed from the first covering member 31. This constitution facilitates mixing of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 in the second covering member 32. Similarly, in the first cross section, the first light-transmissive portion first height TH11 is preferably 0.5 times or more and once or less as large as the second element height CH2. It is preferable that an entirety of an upper surface of the second light-emitting element 22 be exposed from the first covering member 31.
A cross section passing through the first light-emitting element 21 and the third light-emitting element 23 and lying in a plane perpendicular to the first surface 101 is referred to as a second cross section. As shown in
The ratio of the area of the first reflective particles 310A to the area of the second reflective portion 312A in the second cross section is preferably 0.8 times or more and 1.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A in the first cross section. This constitution facilitates reduction of the difference between the ratio of the area of the first reflective particles 310A to the area of the second reflective portion 312A in the second cross section and the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A in the first cross section. Reduction of the unevenness in color of the light-emitting device 1000 is thus facilitated. The ratio of the area of the first reflective particles 310A to the area of the second light-transmissive portion 312B in the second cross section is preferably 0.8 times or more and 1.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B in the first cross section.
In the second cross section, the ratio of the area of the first reflective particles 310A to the area of the second light-transmissive portion 312B is preferably 0.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the second reflective portion 312A. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 through the second light-transmissive portion 312B. The second light-transmissive portion 312B may not contain a plurality of first reflective particles. This constitution further facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 through the second light-transmissive portion 312B.
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The second light-transmissive portion 312B of the first covering member 31 is preferably in contact with the first light-emitting element 21 and the third light-emitting element 23. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the third light-emitting element 23 through the second light-transmissive portion 312B. The height of the portion of the second light-transmissive portion 312B in contact with the first light-emitting element 21 and the height of the portion of the second light-transmissive portion 312B in contact with the third light-emitting element 23 are preferably greater than the second light-transmissive portion first height TH21. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the third light-emitting element 23 through the second light-transmissive portion 312B.
In the second cross section, the ratio of the area of the first reflective particles 310A to the area of the second reflective portion 312A is higher than the ratio of the area of the first reflective particles 310A to the area of the second light-transmissive portion 312B. This constitution makes guiding of light from the light-emitting elements 20 through the second reflective portion 312A more difficult than through the second light-transmissive portion 312B. The second reflective portion 312A covering the first surface 101 facilitates reduction of absorption of light emitted from the light-emitting elements 20 into the first surface 101 of the support 10. The second reflective portion 312A of the first covering member 31 is preferably in contact with the first surface 101. This constitution facilitates miniaturization of the light-emitting device 1000.
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In the second cross section, the second light-transmissive portion first height TH21 is preferably 0.5 times or more and once or less as large as the first element height CH1. With the second light-transmissive portion first height TH21 being 0.5 times or more as large as the first element height CH1, increase of the area of the second light-transmissive portion 312B located between the first light-emitting element 21 and the third light-emitting element 23 is facilitated. With the second light-transmissive portion first height TH21 being once or less as large as the first element height CH1, exposure of the upper surface of the first light-emitting element 21 from the second light-transmissive portion 312B of the first covering member 31 is facilitated. Diffusion of light emitted upward from the upper surface of the first light-emitting element 21 by the second reflective particles 320A contained in the second covering member 32 is thus facilitated. Light emitted from the first light-emitting element 21 and light emitted from the third light-emitting element 23 are thus easily mixed in the second covering member 32, so that improvement of the color mixing properties of the light-emitting device 1000 is facilitated.
A cross section passing through the region between the first light-emitting element 21 and the second light-emitting element 22 in a top view and the third light-emitting element 23 and lying in a plane perpendicular to the first surface 101 is referred to as a third cross section. The third cross section is spaced apart from (i.e., the third cross section does not pass through) the first light-emitting element 21 and the second light-emitting element 22. As shown in
The ratio of the area of the first reflective particles 310A to the area of the third reflective portion 313A in the third cross section is preferably 0.8 times or more and 1.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A in the first cross section. This constitution facilitates reduction of the unevenness in color of the light-emitting device 1000. The ratio of the area of the first reflective particles 310A to the area of the third light-transmissive portion 313B is preferably 0.8 times or more and 1.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B.
As shown in
The second covering member 32 covers at least a portion of the upper surface of the first light-emitting element 21 and at least a portion of the upper surface of the second light-emitting element 22. The upper surfaces of the first light-emitting element 21 and the second light-emitting element 22 can thus be protected against external forces and the like. In the present embodiment, the upper surface of the second covering member 32 serves as an emission surface of the light-emitting device 1000.
The second covering member 32 contains a plurality of second reflective particles 320A. Diffusion of light emitted from the upper surface of the first light-emitting element 21 and light emitted from the upper surface of the second light-emitting element 22 in the second covering member 32 is thus facilitated, so that improvement of the color mixing properties of the light-emitting device 1000 is facilitated.
As shown in
The refractive index of the base material 310B of the first covering member 31 may be 0.9 times or more and 1.1 times or less as large as the refractive index of the base material 320B of the second covering member 32. This constitution facilitates reduction of refraction and reflection of light emitted from the first light-emitting element and light emitted from the second light-emitting element 22 on the interface between the first covering member 31 and the second covering member 32. Variations of light emitted from the light-emitting device due to variations of the shapes of the first covering member 31 and the second covering member 32 are thus reduced so that the yield of the light-emitting device is improved.
In the first cross section, the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 is lower than the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A. In the first cross section, the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 is preferably 0.001 times or more and 0.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A. If the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 is 0.001 times or more as large as the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A in the first cross section, diffusion of light emitted from the upper surface of the first light-emitting element 21 and light emitted from the upper surface of the second light-emitting element 22 in the second covering member 32 is facilitated. If the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 is 0.2 times or less as large as the ratio of the area of the first reflective particles 310A to the area of the first reflective portion 311A in the first cross section, extraction of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 to the outside from the second covering member 32 is facilitated. The light extraction efficiency of the light-emitting device 1000 is thus improved. In the present embodiment, the expression “the area of the second covering member 32” in the first cross section refers to the total of the area of the base material 320B and the area of the second reflective particles 320A constituting the second covering member 32.
In the first cross section, the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 is higher than the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B. In the first cross section, the ratio of the area of the second reflective particles 320A to the area of the second covering member 32 is preferably five times or more as large as the ratio of the area of the first reflective particles 310A to the area of the first light-transmissive portion 311B. This constitution facilitates diffusion of light emitted from the upper surface of the first light-emitting element 21 and light emitted from the upper surface of the second light-emitting element 22 in the second covering member 32.
The second covering member 32 is preferably in contact with the upper surface of the first light-emitting element 21 and the upper surface of the second light-emitting element 22. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 into a second covering member 32. Improvement of the light extraction efficiency of the light-emitting device 1000 is thus facilitated. The second covering member 32 is preferably in contact with the upper surface of the third light-emitting element 23. The second covering member 32 is preferably in contact with the first light-transmissive portion 311B of the first covering member. This constitution facilitates guiding of light emitted from the first light-emitting element 21 and light emitted from the second light-emitting element 22 from the first covering member 31 into the second covering member 32. The second covering member 32 is preferably in contact with the second light-transmissive portion 312B and the third light-transmissive portion 313B.
As shown in
As shown in
The second covering member 32 may contain a phosphor. If the second covering member 32 contains a phosphor, adjustment of the chromaticity of the light-emitting device is facilitated. Examples of the phosphor include yttrium-aluminum-garnet based phosphors (such as (Y,Gd)3(Al,Ga)5O12:Ce), lutetium-aluminum-garnet based phosphors (such as Lu3(Al,Ga)5O12:Ce), terbium-aluminum-garnet based phosphors (such as Tb3(Al,Ga)5O12:Ce), CCA based phosphors (such as Ca10(PO4)6C12:Eu), SAE based phosphors (such as Sr4Al14O25:Eu), chlorosilicate based phosphors (such as Ca8MgSi4O16C12:Eu), silicate based phosphors (such as (Ba,Sr,Ca,Mg)2SiO4:Eu), oxynitride based phosphors such as β-SiAION based phosphors (such as (Si,Al)3(O,N)4:Eu) and α-SiAION based phosphors (such as Ca(Si,Al)12(O,N)16:Eu), nitride based phosphors such as LSN based phosphors (such as (La,Y)3Si6N11:Ce), BSESN based phosphors (such as (Ba,Sr)2Si5N8:Eu), SLA based phosphors (such as SrLiAl3N4:Eu), CASN based phosphors (such as CaAlSiN3:Eu), and SCASN based phosphors (such as (Sr,Ca)AlSiN3:Eu), fluoride based phosphors such as KSF based phosphors (such as K2SiF6:Mn), KSAF based phosphors (such as K2(Si1-xAlx)F6-x:Mn, where x satisfies 0<x<1), and MGF based phosphors (such as 3.5MgO·0.5MgF2·GeO2:Mn), quantum dots having the perovskite structure (such as (Cs,FA,MA)(Pb,Sn)(F,Cl,Br,I)3, where FA and MA respectively represent formamidinium and methylammonium), group II-VI quantum dots (such as CdSe), group III-V quantum dots (such as InP), and quantum dots having the chalcopyrite structure (such as (Ag,Cu)(In,Ga)(S,Se)2). For the phosphor added to the second covering member 32, a single type of phosphor or a plurality of types of phosphors may be used.
The light-emitting device 1000 may include a protective element 40 to improve the electrostatic discharge withstand voltage. Various protective elements installed in common light-emitting devices can be used for the protective element. For example, a Zener diode can be used for the protective element. One protective element may be used, or a plurality of protective elements may be used. The light-emitting device 1000 includes a plurality of protective elements 40 including a first protective element 41, a second protective element 42, and a third protective element 43. In the light-emitting device 1000, conductive paths for the respective light-emitting elements are separated from one another, and the electrostatic discharge withstand voltage of the light-emitting device 1000 can be further improved by providing one protective element for each light-emitting element. For example, the first protective element 41 is preferably connected in parallel to the first light-emitting element 21, the second protective element 42 is preferably connected in parallel to the second light-emitting element 22, and the third protective element 43 is preferably connected in parallel to the third light-emitting element 23.
The light-emitting device 1000 may include the light-reflective member 50 covering the first surface 101 of the support 10. The light-reflective member 50 reflects light emitted from the light-emitting elements 20. If the light-emitting device 1000 includes the light-reflective member 50, absorption of light emitted from the light-emitting elements 20 into the support can be reduced. The light extraction efficiency of the light-emitting device is thus improved. In the present specification, the term “reflective” means that the reflectance at the peak wavelength of the light-emitting element is 50% or more. In the case in which the light-emitting device includes a plurality of light-emitting elements, it is sufficient that the reflectance at the peak wavelength of at least one light-emitting element is 50% or more.
For example, the light-reflective member 50 includes a resin material to serve as a base material and a light-reflective substance. The same resin material as in the resin molded body 13 can be used for the resin material of the light-reflective member 50. The same light-reflective substance as in the resin molded body 13 can be used for the light-reflective substance of the light-reflective member 50.
The light-reflective member 50 may be in contact with or spaced apart from the light-emitting elements 20. If the light-reflective member 50 is in contact with the light-emitting elements 20, the area in which the light-reflective member 50 covers the first surface of the support is easily increased. Reduction of absorption of light emitted from the light-emitting elements into the support is thus facilitated. If the light-reflective member 50 is spaced apart from the light-emitting elements 20, extraction of light emitted from the lateral surfaces of the light-emitting elements 20 is facilitated.
One light-reflective member 50 may surround the whole circumference of the light-emitting elements 20 as in the light-emitting device 1000 in
The embodiment of the present invention has been described above referring to specific examples. However, the present invention is not limited to these specific examples. All embodiments that can be made by a person skilled in the art by appropriately changing the configuration of the embodiment of the present invention described above are within the scope of the present invention as long as the gist of the present invention is included. A person skilled in the art can think of other various changes and modifications within the idea of the present invention, and such changes and modifications are also within the scope of the present invention.
Number | Date | Country | Kind |
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2023-077678 | May 2023 | JP | national |