An embodiment of the invention relates to a light emitting device package and a lighting device having the same.
The light emitting device package may be, for example, a device having a light emitting diode, and the light emitting diode is a semiconductor device that converts electrical energy into light, and is in the limelight as a next-generation light source replacing fluorescent lamps and incandescent lamps. Since the light emitting diode generates light using a semiconductor device, it consumes very low power compared to an incandescent lamp that generates light by heating tungsten or a fluorescent lamp that generates light by colliding ultraviolet rays generated through high-voltage discharge with a phosphor. Since the light emitting diode generates light using a semiconductor device, it has a longer lifespan, faster response characteristics, and eco-friendly characteristics than conventional light sources. In addition, light emitting diodes are used in lighting devices such as various lamps used indoors or outdoors, liquid crystal display devices, electric signboards, vehicle lighting, or street lights.
An embodiment of the invention provides a side-view type light emitting device package capable of multi-sided light emission and a lighting device having the same. An embodiment of the invention provides a side-view type light emitting device package that emits light through two adjacent side surfaces and a lighting device having the same. An embodiment of the invention provides a lighting device having a member disposed above a light emitting device package and blocking light emitted through a front surface and both side surfaces of the light emitting device package. An embodiment of the invention provides a lighting device that provides surface light by light emitted through the front surface and both side surfaces of a light emitting device package.
A lighting device disclosed in an embodiment of the invention includes a circuit board; a plurality of light emitting device packages disposed on the circuit board; a resin layer covering the plurality of light emitting device packages; and a layer that diffuses or reflects light on the resin layer, wherein each of the light emitting device packages includes a body having a first side portion facing the circuit board, a second side portion opposite to the first side portion, third and fourth side portions on both sides of the first and second side portions, and a cavity in which a part of a front side portion is opened; a plurality of lead frames each having a plurality of frames disposed on a bottom of the cavity and a plurality of bonding portions bent from each of the plurality of frames toward the first side portion; and a plurality of light emitting chips electrically connected to the plurality of frames on the bottom of the cavity, wherein the third and fourth side portions of the body are disposed in a first direction of the body, and the front and rear side portions of the body are disposed on both sides of a second direction perpendicular to the first direction, and the cavity may have the same length as the length of the body in the first direction.
According to an embodiment of the invention, the cavity includes a first bottom supporting portion disposed on any one frame adjacent to the third side portion and a second bottom supporting portion disposed on any other frame adjacent to the fourth side portion, and the first and second bottom supporting portions may be disposed concavely from the front side portion on both bottoms of the cavity in the first direction.
According to an embodiment of the invention, a molding member is included in the cavity, and a length of the molding member may be the same as the length of the cavity in the first direction. The molding member may be exposed to the front and third and fourth side portions of the body, respectively.
According to an embodiment of the invention, a diffusion layer for diffusing light on the resin layer, and a light transmitting layer and a light blocking portion between the resin layer and the diffusion layer may be included, and the light blocking portion may vertically overlap the light emitting device package. The light blocking portion may cover a front of the light emitting device package, and the light blocking portion may include first and second sub-light blocking portions covering third and fourth side portions of the body of the light emitting device package. The first and second sub-light blocking portions may be spaced apart from each other in the first direction, and may further extend to both sides in the first direction and rearward in the second direction than the third and fourth side portions of the light emitting device package.
According to an embodiment of the invention, a diffusion layer disposed on the resin layer, and a light blocking portion having an optical pattern portion between the resin layer and the diffusion layer may be included, wherein the optical pattern portion of the light blocking portion may have a plurality of concave portions vertically overlapping the light emitting device package.
According to an embodiment of the invention, a first reflective layer for reflecting light is included on the resin layer, and the circuit board, the resin layer, and the first reflective layer may include a plurality of convex surfaces protruding with a convex curved surface on the front side portion of the light emitting device package.
According to an embodiment of the invention, the lead frame includes a first lead frame, and second and third lead frames on both sides of the first lead frame, and the light emitting chip may include a plurality of light emitting chips mounted in a flip form on each of the frames of the first, second, and third lead frames, and the frame of the first lead frame may include a groove region in which a top layer is removed between the plurality of light emitting chips.
A lighting device according to an embodiment of the invention includes a circuit board; and a plurality of light emitting device packages disposed on the circuit board, wherein each of the light emitting device packages includes a body having a first side portion facing the circuit board, a second side portion opposite to the first side portion, third and fourth side portions on both sides of the first and second side portions, and a cavity in which a part of a front side portion is opened; a plurality of lead frames each having a plurality of frames disposed on a bottom of the cavity and a plurality of bonding portions bent from each of the plurality of frames to the first side portion; a plurality of light emitting chips electrically connected to the plurality of frames on the bottom of the cavity; and a molding member within the cavity, wherein the third and fourth side portions of the body are disposed in a first direction of the body, and the front and rear side portions of the body are disposed on both sides of the second direction orthogonal to the first direction. The cavity may have the same length as the body in the first direction, and the molding member may have the same length as the cavity in the first direction.
According to an embodiment of the invention, the cavity includes a first bottom supporting portion disposed on any one frame adjacent to the third side portion and a second bottom supporting portion disposed on any other frame adjacent to the fourth side portion. The first and second bottom supporting portions may be concavely disposed on bottoms of both sides of the cavity in the first direction from the front side portion, and may come into contact with the molding member.
An embodiment of the invention may improve light extraction efficiency and heat dissipation efficiency in a light emitting device package. An embodiment of the invention may improve the uniformity of surface light by using the light emitted from the light emitting device package, and may improve the luminous flux of the light emitting device package and a lighting device including the same. An embodiment of the invention may improve the reliability of a light emitting device package and a lighting device having the same.
Hereinafter, a preferred embodiment in which a person skilled in the art can easily practice the invention will be described in detail with reference to the accompanying drawings. However, it should be understood that the embodiments described in this specification and the configurations shown in the drawings are only one preferred embodiment of the invention, and there may be various equivalents and modifications that may replace them at the time of this application. In describing the operating principle of the preferred embodiment of the invention in detail, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the subject matter of the invention, the detailed description will be omitted. Terms to be described later are terms defined in consideration of functions in the invention, and the meaning of each term should be interpreted based on the contents throughout this specification. The same reference numerals are used throughout the drawings for parts having similar functions and actions. Since the embodiments and the configurations illustrated in the drawings are preferred embodiments of the present invention and do not represent all of the technical ideas of the present invention, there may be various equivalents and modifications that may replace them at the time of the present application. Hereinafter, embodiments will be clearly revealed through the accompanying drawings and description of the embodiments. In the description of the embodiments, when each layer (film), area, pattern, or structure is described as being formed on or under the substrate, each layer (film), region, pad, or pattern, “on” and “under” include both “directly” or “directly” through other layers. In addition, the criterion for the top or bottom of each layer will be described based on the drawings. Throughout this specification, “frontward” or “front” and “rearward” or “rear” refer to the direction in which the package is viewed from the Y direction, and “left side” and “right side” refer to the direction in which the package is viewed from the X direction, The upward direction and the downward direction may be directions in which the package is viewed from the Z direction.
Hereinafter, a light emitting device package according to an embodiment of the invention, a lighting module and a lighting device having the light emitting device package will be described with reference to the accompanying drawings.
Referring to
In the light emitting device package 100, one direction is a package having a length longer than a length of the other direction, for example, the length of the body 10 in the first direction X may be two times the thickness T1 of the body 10 in the third direction Z, for example, in a range from 2 times to 4.5 times. The length of the body 10 in the first direction X may be twice or more than the lengths in each of the second and third directions. The length of the body 10 in the first direction X may be 3 mm or more, for example, in the range of 3 mm to 7 mm or in the range of 4.5 mm to 6 mm. The thickness T1 of the light emitting device package 100 may be 1.5 mm or less, for example, in the range of 0.6 mm to 1.5 mm. Since the light emitting device package 100 may have a relatively thin thickness T1, the thickness of a lighting module or lamp having the light emitting device package 100 may be reduced. The thickness T1 of the light emitting device package 100 may be equal to or greater than the thickness of the body 10.
Since the body 10 provides a long length in the first direction X, an area of the emission side or a light emitting area of the cavity 15A may be increased in the first direction X more than in other directions. In addition, since the light emitting area of the cavity 15A increases in the first direction X, each of the light emitting chips 71 and 72 may have a length (e.g., length in the X direction) greater than a width (e.g., length in the Z direction), and it may be provided, for example, in a rectangular shape. Each of the light emitting chips 71 and 72 may have a length twice or more, for example, two to three times the width. Since the light emitting device package 100 is provided as a package having a thin body 10 and a long length in the first direction, it is possible to provide a smaller thickness of the light emitting module as shown in
The body 10 may be coupled with a plurality of lead frames 20, 30, and 40. The body 10 may be formed of an insulating material. The body 10 may be formed of a reflective material. The body 10 may be formed of a material having higher reflectance than transmittance for wavelengths emitted from the light emitting chips 71 and 72. The body 10 may be formed of a resin-based insulating material, such as polyphthalamide (PPA), silicone-based, epoxy-based, thermosetting resin including plastic materials, or a material with high heat resistance and high light resistance. The body 10 includes a white-based resin. The body 10 may include a reflective material, for example, a resin material to which a metal oxide is added, and the metal oxide may include at least one of TiO2, SiO2, and Al2O3. This body 10 may effectively reflect incident light. As another example, the body 10 may be formed of a light-transmissive resin material or a resin material having a phosphor that converts the wavelength of incident light.
A side portions of the body 10 may include a first side portion 11 and a second side portion 12 disposed on both sides in the third direction Z, and third and fourth side portions 13 and 14 disposed on both sides in the first direction X. The first side portion 11 and the second side portion 12 may be lower and upper surfaces of the body 10. The third and fourth side portions 13 and 14 are adjacent to the first side portion 11 and the second side portion 12, respectively, and may be one side and the other side of the body 10. The body 10 may include a front side portion 15 and a rear side portion 16 on both sides in the second direction Y, and the front side portion 15 and the rear side portion 16 may be a front surface (i.e., front side) of the body 10 and a rear side (i.e., back side).
The first and second side portions 11 and 12 are long sides having the length of the body 10, and the third and fourth side portions 13 and 14 are short sides having the width of the body 10, and the front side portion 15 and the rear side portion 16 may be long sides having the length of the body 10. The first side portion 11 of the body 10 may be a side facing the circuit board 401 shown in
The plurality of lead frames 20, 30, and 40 may be spaced apart from a bottom of the cavity 15A in the first direction X. Two or three of the plurality of lead frames 20, 30, and 40 may be disposed on the bottom of the cavity 15A, and may be electrically connected to the light emitting chips 71 and 72. When the plurality of lead frames 20, 30, and 40 are three, one may have a positive polarity and the other two may have a negative polarity. The plurality of lead frames 20, 30, and 40 may include three frames, for example, a first lead frame 20, a second lead frame 30 and a third lead frame 40.
The cavity 15A may include first and second inner surfaces 11A and 12A. The first inner side portion 11A is adjacent to the first side portion 11 and may be inclined or curved toward the bottom of the cavity 15A from the front side portion 15. The second inner side portion 12A is adjacent to the second side portion 12 and may be inclined or curved toward the bottom of the cavity 15A from the front side portion 15. The first and second inner surfaces 11A and 12A may face each other. The front side portion 15 of the cavity 15A of the body 10 may be open, and both sides in the first direction X may be open. Light emitted from the light emitting chips 71 and 72 may be emitted from the front emission surface 111 of the cavity 15A. The length of each of the first and second inner surfaces 11A and 12A of the cavity 15A may be the same as the length of the body 10 in the first direction X. The bottom length of the cavity 15A may be the same as the length of the body 10 in the first direction X. The body 10 may include a first bottom supporting portion 13A disposed on one side of the bottom of the cavity 15A and are disposed between the lead frames 20, 30, and 40 and the third side portion 13, and a second bottom supporting portion 14A disposed on the other side of the bottom of the cavity 15A and between the lead frames 20, 30, 40 and the fourth side portion 14.
The first bottom supporting portion 13A of the body 10 supports the second lead frame 30 at one side of the bottom of the cavity 15A adjacent to the third side portion 13, and the second bottom supporting portion 14A supports the third lead frame 40 on the other side of the bottom of the cavity 15A adjacent to the fourth side portion 14. The first bottom supporting portion 13A and/or the second bottom supporting portion 14A may be removed, and in this case, the surfaces of the second and third lead frames 30 and 40 may be exposed on the one side and the other side of the bottom of the cavity 15A. As shown in
The height A3 of the side emission surfaces 112 and 113 of the cavity 15A may be smaller than the height from the upper surface of the second and third frames 31 and 41 to the upper end of the cavity 15A or the upper end of the body 10, and may be larger than the distance from the upper surface of the light emitting chips 71 and 72 to the upper end of the cavity 15A or the upper end of the body 10. The distance A1 between the third side portion 13 and the first light emitting chip 71 and between the fourth side portion 14 and the second light emitting chip 72 may be smaller than the distance between the first and second light emitting chips 71 and 72 and may be larger than the length (length in the X direction) of the upper surfaces of the first and second bottom supporting portions 13A and 14A.
The depth of the cavity 15A is a distance from the front side portion 15 of the body 10 to the bottom of the cavity 15A, and is ⅓ or less of the length of the body 10 in the second direction Y, for example, in the range of 0.3 mm±0.05 mm. When the depth of the cavity 15A is less than the above range, it is difficult to control the light spread angle. When the depth exceeds the above range, the length of the second direction Y of the body 10 increases or the light spread angle narrows. Here, the depth of the cavity 15A on the upper surfaces of the first and second bottom supporting portions 13A and 14A may be minimal.
The plurality of lead frames 20, 30, and 40 may be disposed on the bottom of the cavity 15A and may be partially bent to extend to the first side portion 11 of the body 10. The plurality of lead frames 20, 30, and 40 may include a first lead frame 20 and second and third lead frames 30 and 40 spaced apart from the first lead frame 20. The first lead frame 20 may be disposed between the second and third lead frames 30 and 40. The lead frames 20, 30, and 40 include at least one of Cu, Al, Ni, Au, and Ag, and may be formed of a single layer or multiple layers. Au layer may be formed on surfaces of the lead frames 20, 30, and 40 for bonding. The lead frames 20, 30, and 40 may have a thickness of 0.08 mm or more, for example, in the range of 0.08 mm to 0.2 mm. When it is smaller than the above range, heat dissipation efficiency or heat conduction efficiency may be reduced, and when it is greater than the above range, the package thickness may be increased.
The first lead frame 20 may include a first frame 21 disposed at the center of the bottom of the cavity 15A and a first bonding portion 22 bent from the first frame 21 toward the first side portion 11. The second lead frame 30 may include a second frame 31 disposed on one side of the bottom of the cavity 15A and a second bonding portion 32 bent from the second frame 31 toward the first side portion 11. The third lead frame 40 may include a third frame 41 disposed on the other side of the bottom of the cavity 15A and a second bonding portion 42 bent from the third frame 41 toward the first side portion 11.
The plurality of light emitting chips 71 and 72 may include a first light emitting chip 71 bonded and electrically connected to the first frame 21 and the second frame 31, and a second light emitting chip 72 bonded and electrically connected to the first frame 21 and the third frame 41. The first and second light emitting chips 71 and 72 may be arranged in a flip chip method. As another example, the first and second light emitting chips 71 and 72 may be selectively connected to at least one of the first, second, and third frames 21, 31, and 41 using a wire. Here, an Au layer or an uppermost layer bonded to the pads of the light emitting chips 71 and 72 may be formed on surfaces (or upper surfaces) of the first, second, and third frames 21, 31, and 41. In order to reduce the region of the Au layer or the uppermost layer, a groove region 21A from which the Au layer or the uppermost layer is removed may be formed on a part of the surface (or upper surface) of the first frame 21, that is, in a center region. The groove region 21A is stepped lower than the surface (or upper surface) of the first frame 21, and a layer below the uppermost layer, for example, a Cu, Al, or Ag layer may be exposed. Accordingly, it is possible to reduce the distance between the lead frames by reducing the plating region of the Au layer. The length of the groove region 21A in the first direction X may be longer than the respective lengths of the light emitting chips 71 and 72, and the width in the third direction Z may be a width of the bottom of the cavity 15A.
The body 10 includes separation portions 18 and 19 disposed at the bottom of the cavity 15A, and the separation portions 18 and 19 may be disposed between the first frame 21 and the second frame 31 and between the first frame 21 and the third frame 41, respectively. The separation portions 18 and 19 may be arranged parallel to each other or in an oblique shape. The separation portions 18 and 19 and the first and second bottom supporting portions 13A and 14A may be made of the same material or different materials.
As shown in
The second bonding portion 32 of the second lead frame 30 is disposed on one side of the first side portion 11 of the body 10, and may be bent toward the rear side portion. The third bonding portion 42 is disposed on the other side of the first side portion 11 of the body 10, and may be bent toward the rear side portion. The second bonding portion 32 of the second lead frame 30 includes a first extension portion 33 to increase a heat dissipation area, and the first extension portion 33 extends from a part of the second bonding portion 32 toward the third side portion 13 of the body 10, and a portion 33A of the first extension portion 33 may be bent to face the third side portion 13. The portion 33A of the first extension portion 33 may face or be adjacent to the third side portion 13 of the second body 10B.
The third bonding portion 42 of the third lead frame 40 includes a second extension portion 43 to increase a heat dissipation area, and the second extension portion 43 extends from a part of the third bonding portion 42 toward the fourth side portion 14 of the body 10, and a portion 43A of the second extension portion 43 may be bent to face the fourth side portion 14. The portion 43A of the second extension portion 43 may face or be adjacent to the fourth side portion 14 of the second body 10B. A heat dissipation area may be increased by the first and second extension portions 33 and 43. As shown in
The light emitting chips 71 and 72 may have a horizontal chip structure or a flip chip structure. The light emitting chips 71 and 72 may selectively emit light within a wavelength range of ultraviolet to visible light. The light emitting chips 71 and 72 may be selected from, for example, red LED chips, blue LED chips, green LED chips, and yellow green LED chips. The light emitting chips 71 and 72 may emit, for example, a red peak wavelength. The light emitting chips 71 and 72 may include at least one of a group II-VI compound and a group III-V compound. The light emitting chips 71 and 72 may be formed of, for example, a compound selected from the group consisting of GaN, AlGaN, InGaN, AlInGaN, GaP, AlN, GaAs, AlGaAs, InP, and mixtures thereof. Since the plurality of light emitting chips 71 and 72 are bonded to different frames 21, 31 and 41, heat generated from the light emitting chips 71 and 72 may be effectively dissipated and a decrease in light output may be prevented.
A molding member 80 is disposed in the cavity 15A of the body 10, and the molding member 80 includes a light transmitting resin such as silicon or epoxy and may be formed in a single layer or multiple layers. When the light emitting chips 71 and 72 are red LED chips, impurities such as phosphors may not be included in the molding member 80. An upper surface and both side surfaces of the molding member 80 may be exposed from the body 10. The upper surface of the molding member 80 may be concave, convex or flat, and both side surfaces of the molding member 80 may be disposed on the third and fourth side portions 13 and 14. A length of the molding member 80 in the first direction X may be the same as that of the cavity 15A. The length of the molding member 80 in the first direction X may be the same as the length of the body 10. A phosphor for changing a wavelength of emitted light may be included on the surface of the molding member 80 or the light emitting chips 71 and 72, and the phosphor excites a part of the light emitted from the light emitting chips 71 and 72 and emits light of a different wavelength. The phosphor may be selectively formed from quantum dots, YAG, TAG, silicate, nitride, and oxy-nitride-based materials. The phosphor may include at least one of a red phosphor, a yellow phosphor, and a green phosphor, but is not limited thereto. As another example, a light-transmissive film having a phosphor or a transparent or red optical plate may be further disposed on the upper portion of the cavity 15A or on the package. A lens may be further formed on the upper portion of the body 10, and the lens may include a structure of a concave lens or/and a convex lens, and may control light distribution of light emitted from the light emitting device package 100. Semiconductor device such as a light receiving device and a protection device may be mounted on the body 10 or any one of the lead frames, and the protection device may be implemented as a thyristor, a Zener diode, or a transient voltage suppression (TVS), The Zener diode protects the light emitting chips 71 and 72 from ESD (electro static discharge). The plurality of light emitting chips 71 and 72 may be connected in parallel or individually driven by the first to third lead frames 20, 30, and 40.
The first to third lead frames 20, 30, and 40 of the light emitting device package 100 may be bonded to the pad portions 122, 123, and 124 of the circuit board 401 using an adhesive member 250. The bonding member 250 may include solder or conductive tape. The light emission surface of the light emitting device package 100 may be in a direction perpendicular to the upper surface of the circuit board 401. The light emission surface of the light emitting device package 100 may be a front surface and both side surfaces. A reflective member 410 is disposed on the circuit board 401, and the reflective member 410 may prevent overflow of solder and protect patterns of the pad portions 122, 123, and 124, and may reflect the light emitted from the light emitting device package 100. Since the front and both sides of the cavity 15A on the front side portion 15 of the light emitting device package 100 are open, the beam angle of the emitted light may be 160 degrees or more in the first direction, for example, in the range of 160 degrees to 220 degrees. Accordingly, light emitted from the light emitting device package 100 is emitted through the front direction and both side directions, and some light may progress toward the rear direction through both side surfaces.
Referring to
The circuit board 401 may be electrically connected to the light emitting device package 100. The circuit board 401 includes a wiring layer (not shown) thereon, and the wiring layer may be electrically connected to the light emitting device package 100. The plurality of light emitting device packages 100 may be connected in series, parallel, or series-parallel by the wiring layer. The circuit board 401 may function as a base member or a support member disposed under the light emitting device package 100 and the resin layer 420. The circuit board 401 may include a light transmitting material through which light is transmitted through upper and lower surfaces. The light transmitting material may include at least one of polyethylene terephthalate (PET), polystyrene (PS), and polyimide (PI).
The light emitting device package 100 is disposed on the circuit board 401 and emits light toward the front side portion and the third and fourth side portions 13 and 14 (see
The light emitting device package 100 may be disposed as a first light emitting device package from one end of the circuit board 401 and a second light emitting device package in an emission direction of the first light emitting device package. The first light emitting device package and the second light emitting device package radiate light toward the other end of the circuit board 401 or in a second direction. That is, the first light emitting device package radiates light in the direction of the second light emitting device package, and the second light emitting device package radiates light toward the other end of the circuit board 401 or in a direction opposite to where the first light emitting device package is disposed. The light emitting device package 100 refers to the package disclosed above, and a detailed description thereof will be omitted.
The reflective member 410 may be disposed between the circuit board 401 and the resin layer 420. The reflective member 410 may be provided in the form of a film having a metal material or a non-metal material. The reflective member 410 may be adhered to an upper surface of the circuit board 401. The reflective member 410 may have an area smaller than the area of the upper surface of the circuit board 401. The reflective member 410 may be spaced apart from the edge of the circuit board 401, and a resin layer 420 may be attached to the circuit board 401 in the spaced region. In this case, peeling of the edge portion of the reflective member 410 may be prevented. The reflective member 410 may include an opening 417 in which a lower portion of the light emitting device package 100 is disposed. A portion in which the upper surface of the circuit board 401 is exposed and the lower portion of the light emitting device package 100 is bonded may be disposed in the opening 417 of the reflective member 410. The size of the opening 417 may be the same as or larger than the size of the light emitting device package 100, but is not limited thereto. The reflective member 410 may contact the upper surface of the circuit board 401 or may be adhered between the resin layer 420 and the circuit board 401, but is not limited thereto. Here, the reflective member 410 may be removed when a highly reflective material is coated on the upper surface of the circuit board 401. The reflective member 410 may be formed to have a thickness smaller than that of the light emitting device package 100. The thickness of the reflective member 410 may include a range of 0.2 mm±0.02 mm. A lower portion of the light emitting device package 100 may pass through the opening 417 of the reflective member 410 and an upper portion of the light emitting device package 100 may protrude. The emission surface 111 of the light emitting device package 100 may be provided in a direction perpendicular to the upper surface of the reflective member 410.
The reflective member 410 may include a plurality of open regions 411 and 413. The plurality of open regions 411 and 413 include a plurality of first and second open regions 411 and 413, and the plurality of first open regions 411 may be arranged in the second direction Y. The second open region 413 of may be arranged in the second direction Y. The first and second open regions 411 and 413 may be spaced apart in the first direction X. The first open region 411 and the second open region 413 may be adjacent to both side surfaces of the circuit board 401. Each of the first open regions 411 may overlap each of the second open regions 413 in the first direction X. The first and second open regions 411 and 413 may not overlap the light emitting device package 100 in the first direction X. Each of the first and second open regions 411 and 413 may have an elliptical shape, a circular shape, or a polygonal shape. Since each of the first and second open regions 411 and 413 of the reflective member 410 is long in the second direction, deterioration in adhesive strength of the region adjacent to the long side edge of the circuit board 401 may be prevented. The resin layer 420 may be disposed on the first and second open regions 411 and 413 and the reflective member 410. The resin layer 420 may be adhered to the upper surface of the circuit board 401 through the first and second open regions 411 and 413 to fix the outer portion of the reflective member 410.
The resin layer 420 may be disposed on the circuit board 401. The resin layer 420 may face the circuit board 401. The resin layer 420 may be disposed on the entire upper surface or a partial area of the circuit board 401. A lower surface area of the resin layer 420 may be equal to or smaller than an upper surface area of the circuit board 401. The resin layer 420 may be formed of a transparent material. The resin layer 420 may include a resin material such as silicone or epoxy. Since the resin layer 420 is provided as a layer for guiding light with resin, it may be provided with a thinner thickness than glass and can be provided as a flexible plate. The resin layer 420 may emit a point light source emitted from the light emitting device package 100 in the form of linear light or planar light. Since the resin layer 420 is disposed on the light emitting device package 100, the light emitting device package 100 may be protected and loss of light emitted from the light emitting device package 100 may be reduced. The light emitting device package 100 may be buried under the resin layer 420.
The resin layer 420 may contact a surface of the light emitting device packages 100 and a surface of the emission surface (see 111, 112, and 113 in
The resin layer 420 may be provided in a size to cover the plurality of light emitting device packages 100 or may be connected to each other. The resin layer 420 may be separated into a size that covers each light emitting device package 100, and may be divided into each light emitting device package 100/light emitting cell having each resin layer 420.
A light transmitting layer 415 may be disposed between the resin layer 420 and the diffusion layer 430. The light transmitting layer 415 may attach the diffusion layer 430 to the resin layer 420. The light transmitting layer 415 may include an adhesive material such as silicon or epoxy, or a diffusion material. The diffusion material may include at least one of polyester (PET), poly methyl methacrylate (PMMA), or poly carbonate (PC). The light transmitting layer 415 may include an adhesive region adhering to the upper surface of the resin layer 420 and a non-adhesive region not adhering to or spaced apart from the upper surface of the resin layer 420. The light transmitting layer 415 is disposed on 60% or more, for example, 80% or more and 95% or less of the upper surface area of the resin layer 420, so that the diffusion layer 430 may adhere to the resin layer 420 or the lower diffusion layer (not shown). Here, when the plurality of diffusion layers 430 are disposed, it may be divided into a lower diffusion layer adjacent to the resin layer 430 and an upper diffusion layer thereon. A light blocking portion 425 may be disposed between the resin layer 420 and the diffusion layer 430. The light blocking portion 425 may contact the light transmitting layer 415. The light blocking portion 425 may overlap the light emitting device package 100 in a vertical direction or a third direction Z. The light blocking portion 425 may face the upper surface of the resin layer 420. Each of the plurality of light blocking portions 425 may overlap each of the plurality of light emitting device packages 100 in the vertical direction. When a plurality of diffusion layers 430 are disposed, the light blocking portion 425 may be disposed between the plurality of diffusion layers.
The light blocking portion 425 may be disposed within the light transmitting layer 415. The light blocking portion 425 may pass through the light transmitting layer 415 and may contact at least one of the resin layer 420 and the diffusion layer 430. The light blocking portion 425 may include a gap portion 427 spaced apart from an inner surface of the light transmitting layer 415 or/and an upper surface of the resin layer 420. The gap portion 427 may provide a refractive index different from that of the light blocking portion 425, thereby improving light diffusion efficiency. A distance Q2 between the light blocking portion 425 and another light emitting device package 100 may be smaller than a distance Q1 between the light emitting device packages 100. The light blocking portions 425 may be spaced apart from an outer surface of the resin layer 420. The plurality of light blocking portions 425 are arranged along the light emitting device package 100 and may have the same shape as each other. Each of the light blocking portions 425 has an area larger than the top surface area of each light emitting device package 100 and may suppress a hot spot caused by light emitted through the light emitting device package 100.
The light blocking portion 425 may be disposed higher than the upper surface of the resin layer 420. The light blocking portion 425 may have an area on the light emitting device package 100 that is one or more times larger than the area of the upper surface of the light emitting device package 100 or in a range of 1 to 10 times. The light blocking portion 425 may be a region printed with a white material. The light blocking portion 425 may be printed using a reflective ink containing any one of, for example, TiO2, Al2O3, CaCO3, BaSO4, and Silicon. The light blocking portion 425 reflects light emitted through the emission surface of the light emitting device package 100 to reduce occurrence of hot spots on the light emitting device package 100. The light blocking portion 425 may print a light blocking pattern using light blocking ink. The light blocking portion 425 may be formed by printing on the lower surface of the diffusion layer 430. The light blocking portion 425 is a material that does not block 100% of incident light, and may have transmittance lower than reflectance, and may perform functions of blocking and diffusing light. The light blocking portion 425 may be formed in a single layer or multiple layers, and may have the same pattern shape or different pattern shapes. The light blocking portion 425 may have the same thickness. The light blocking portion 425 may have a different thickness according to regions. The thickness of the light blocking portion 425 may be the thickest in the center region and thinner in the edge region than the center region. The light blocking portion 425 may be thick in proportion to the incident light intensity.
Since the size of the light blocking portion 425 is larger than the area of the upper surface of the light emitting device package 100, the problem of the light emitting device package 100 being visible from the outside is reduced and the hot spot on the region of the light emitting device package 100 may be reduced, so that a uniform light distribution may be provided over the entire region.
Referring to
The maximum length of the light blocking portion 425 in the second direction Y is B0, the length of the first and second sub-light blocking portions 425A and 425B is B1 based on the center of the light source P0, and the length of the light blocking region of the main beam is B2, a ratio of B1:B2 may range from 1:2 to 1:10. Here, when the width of the light emitting device package 100 in the second direction Y is D2, a ratio of D2:B1 may be in the range of 1:1.5 to 1:3. The first and second sub-light blocking portions 425A and 425B cover the rear side of the light emitting device package 100 to effectively block light from the first and second side emission surfaces (see 112 and 113 in
The thickness of the light blocking portion 425 may be 0.1 times or less, for example, 0.05 to 0.1 times the thickness of the resin layer 420. The light blocking portion 425 may have a thickness of 100 μm or more, for example, in a range of 100 μm to 200 μm. When the thickness of the light blocking portion 425 is less than the above range, there is a limit to reducing hot spots, and when it is greater than the above range, light uniformity may be degraded. A distance between the upper surface of the light emitting device package 100 and the lower surface of the light blocking portion 425 may be greater than or equal to 0.4 mm, for example, in the range of 0.4 mm to 0.6 mm. The distance between the upper surface of the light emitting device package 100 and the upper surface of the reflective member 410 may be greater than or equal to 0.8 mm, for example, in the range of 0.8 mm to 1.4 mm. A region of the light blocking portion 425 may not overlap an area of the light transmitting layer 415 in the vertical direction. The light blocking portion 425 may be provided in a size or area sufficient to prevent hot spots caused by light emitted from the light emitting device packages 100 in the emission direction and the lateral direction of the light emitting device package 100. In addition, the sub-light blocking portions 425A and 425B of the light blocking portion 425 may improve the surface light distribution of the light emitted through the diffusion layer 430 by blocking light emitted in both directions of the light emitting device package 100, that is, in the first direction X and in the rear direction based on the center of the light source P0.
The diffusion layer 430 may be disposed on the resin layer 420. A lower surface of the diffusion layer 430 may be disposed on the light transmitting layer 415 and the light blocking portion 425. The light blocking portion 425 may be printed on the lower surface of the diffusion layer 430 and may be fixed on the resin layer 420 through the light transmitting layer 415. The diffusion layer 430 may include at least one of a polyester (PET) film, a poly methyl methacrylate (PMMA) material, or a poly carbonate (PC) material. The diffusion layer 430 may be provided with a resin material film such as silicon or epoxy. The diffusion layer 430 may include a single layer or multiple layers. The diffusion layer 430 may have a thickness of 25 μm or more, for example, 25 to 250 μm or 100 to 250 μm. The diffusion layer 430 has the thickness range and may provide incident light as a uniform surface light source. The diffusion layer 430 may include at least one or two or more of diffusion agents such as a bead, a phosphor, and ink particles. The phosphor may include, for example, at least one of a red phosphor, an amber phosphor, a yellow phosphor, a green phosphor, or a white phosphor. The ink particles may include at least one of metal ink, UV ink, and curing ink. A size of the ink particle may be smaller than a size of the phosphor. The surface color of the ink particle may be any one of green, red, yellow, and blue. The ink types include PVC (Poly vinyl chloride) ink, PC (Polycarbonate) ink, ABS (acrylonitrile butadiene styrene copolymer) ink, UV resin ink, epoxy ink, silicone ink, PP (polypropylene) ink, water-based ink, plastic ink, PMMA (poly methyl methacrylate) ink and PS (Polystyrene) ink. The ink particles may include at least one of metal ink, UV ink, and curing ink.
In an exemplary embodiment of the invention, light diffused by the resin layer 420 may be transmitted through the light transmitting layer 415 and emitted as a surface light source through the diffusion layer 430. In this case, the light blocking portion 425 may prevent hot spots caused by incident light. In another example of the invention, a layer of a reflective material or an upper substrate may be disposed on the upper portion of the resin layer 420. The layer of the reflective material or the upper substrate may face the upper surface of the resin layer 420, the light emitting device packages 100 are arranged in at least one row or column, and each emission surface of the light emitting device packages 100 are arranged at the same interval from one side of the resin layer 420, and light may be emitted through one side of the resin layer 420. As another example, the light blocking portion 425 may be formed as an optical pattern portion having a concave-convex pattern on the upper surface of the resin layer 420 as shown in
Referring to
The optical pattern portion 600 may be divided into different pattern portions 610 and 620 according to the pattern size (e.g., width). In the optical pattern portion 600, the plurality of pattern portions 610 and 620 arranged in the first direction X may have different widths w1. The plurality of pattern portions 610 and 620 may extend in the second direction Y. For example, the plurality of pattern portions 610 and 620 may be disposed at the same depth h1, and the pitch P1 between adjacent concave portions Pa1 and Pa2 in the first and second directions X and Y may be the same or wider as it goes away from the emission surface 111 of the light emitting device package 100. The width of the convex portions Pb1 between the plurality of pattern portions 610 and 620 may be smaller than the width w1 of the adjacent concave portions Pa1 and Pa2, and the width w3 of the convex portion Pb1 in the far region may be equal to or smaller than the width w1. For example, the width w1 of the concave portions Pa1 and Pa2 may be greater than or equal to 0.4 mm, for example, in the range of 0.4 mm to 0.6 mm, and the width w3 may be less than 0.3 mm, for example, in the range of 0.29 mm to 0.38 mm. Accordingly, the area of the concave portion of the first pattern portion 610 is the largest in an region adjacent to the light emitting device package 100, and the area of the concave portion may decrease as the region becomes farther away from the light emitting device package 100, so pattern that may diffuse light in proportion to light intensity may be placed.
Referring to
As shown in
Referring to
The first surface S1 of the resin layer 420 may be an exit surface from which light emitted from the light emitting device package 100 is emitted. The first surface S1 may be a front surface or an exit surface, and the second surface S2 may be a rear surface or a non-exit surface. The first surface S1 may include a plurality of convex portions P11 arranged in a vertical plane along the first direction X. The first surface S1 may be a regular concave-convex shape or a side surface on which concavo-convex structures are arranged. The first surface S1 may be a region having a larger surface area than that of the opposite second surface S2. The first surface S1 may include a plurality of convex surfaces S11 corresponding to each light emitting device package 100 and a plurality of concave portions respectively disposed between the plurality of convex surfaces S11. Side surfaces of the circuit board 401, the resin layer 420, and the first reflective layer 440, that is, a vertical surface of the convex portion P11 may be disposed on the same plane.
The resin layer 420 may be disposed between the first and second reflective layers 440 and 410. The first and second reflective layers 440 and 410 may have the same area and face the upper and lower surfaces of the resin layer 420. The first and second reflective layers 440 and 410 may be made of the same material or different materials. Accordingly, the resin layer 420 diffuses the light emitted from the light emitting device package 100 and the light reflected by the first and second reflective layers 440 and 410 to guide and emit the light toward the first surface S1.
A thickness Zc of the second reflective layer 410 may be smaller than a thickness Za of the circuit board 401. The second reflective layer 410 may have a thickness Zc greater than or equal to 0.5 times and less than 1 time the thickness Za of the circuit board 401, thereby reducing transmission loss of incident light. The thickness Zc of the second reflective layer 410 may be in the range of 0.2 mm to 0.4 mm, when it is smaller than the above range, light transmission loss may occur, and when it is thicker than the above range, the thickness Z1 of the lighting device 400A may increase. The first reflective layer 440 is disposed on the entire upper surface of the resin layer 420 to reduce loss of light. The resin layer 420 may be formed to have a thickness Zb greater than the thickness of the light emitting device package 100.
The thickness Zb of the resin layer 420 is a distance between the first and second reflective layers 440 and 410 and may be smaller than the distance between the first surface S1 and the second surface S2. By arranging the distance between the first and second reflective layers 440 and 410 to be smaller than the length or minimum width of the lighting device 400A in the first direction, a line-shaped surface light source may be provided through the first direction, and improving light intensity and preventing hot spots. In addition, the lighting device may be provided with a ductile property that has a constant thickness and may be convex or concave in the third direction Z. The thickness Zb of the resin layer 420 may be less than twice the thickness of the light emitting device package 100, and may be, for example, more than one time to less than twice the thickness of the light emitting device package 100. The thickness Zb of the resin layer 420 may be 2 mm or less, for example, 1.5 mm to 1.9 mm or 1.6 mm to 1.8 mm. Since the difference in thickness Z1 between the resin layer 420 and the lighting device 400A is less than 1.2 mm, a decrease in light efficiency in the lighting device 400A may be prevented and ductility properties may be enhanced.
The convex portion P11 or the convex surface S11 disposed on the first surface S1 of the resin layer 420 may have a first curvature. Here, the radius of curvature of the convex portion P11 may be 5 mm or more, for example, in a range of 5 mm to 50 mm or 8 mm to 30 mm. When the radius of curvature of each convex portion P11 is smaller than the above range, improvement in luminous intensity is insignificant, and when it is larger than the above range, a dark portion may be generated. A region of the resin layer 420 where the convex portion P11 is formed may serve as a lens portion. The lens portion of the resin layer 420 is provided in a lens shape having a convex surface, and may include a hemispherical shape, a semicircular shape, a semielliptical shape, or an aspheric shape when viewed from a top view. The lens may include a collimator lens. The lens portion may be further spaced from the light emitting device package 100 at vertices corresponding to the center of the light emitting device package 100. Accordingly, each of the convex surfaces S11 of the resin layer 420 may emit light emitted through each of the light emitting device packages 100. Here, the thickness Zd of the first reflective layer 440 may be in the range of 0.2 mm to 0.4 mm, and when it is smaller than the above range, light transmission loss may occur, and when it is thicker than the above range, the thickness Z1 of the lighting device 400A may increase. As shown in
As shown in
Referring to
The lighting module or the lighting device may be applied to various lamps requiring lighting, such as vehicle lamps, household lighting devices, and industrial lighting devices. For example, when applied to vehicle lamps, it may be applied to head lamps, side mirror lights, side maker lights, fog lights, tail lights, brake lights, daytime running lights, vehicle interior lights, door scars, rear combination lamps, backup lamps, etc. The lighting device of the invention may be applied to indoor and outdoor advertising devices, display devices, and various electric vehicle fields, and can be applied to all lighting-related fields or advertising-related fields that are currently developed, commercialized, or implemented according to future technological development.
Number | Date | Country | Kind |
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10-2021-0018515 | Feb 2021 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/001968 | 2/9/2022 | WO |