Patent Grant
12066649
The present invention relates to a light exiting member, a method of manufacturing the same, and a light unit comprising the same. More specifically, the present invention relates to a backlight unit of a liquid crystal display, a front light unit of a reflective display, interior lighting, living lighting, or light exiting member applicable to advertising lighting. The present invention provides a light exiting member capable of implementing a delicate and diverse specific image by selectively embedding or modifying a light exiting pattern, a method of manufacturing the same, and a light unit comprising the same.
The field of flat panel light guide plate technology is applied to front light sources that increase night vision of reflective displays such as backlight units, electronic paper, and RLCDs of liquid crystal displays.
Referring to
The conventional backlight unit illustrated in
The single sheet light guide plate illustrated in
However, a problem with the technology of non-patent document 1 and non-patent document 2 is that in order to exit light vertically using only one optical sheet without a separate prism sheet, the pattern formed on the surface must have a reverse slope structure. Here, the reverse slope structure means that the upper part of the pattern is larger than the lower part of the pattern, and specifically, the angle formed by the outside of the sidewall of the pattern with the surface of the light guide plate is between 0 and 90 degrees. Since this reverse slope structure inevitably has a larger head than the neck, it is difficult and complicated to perform injection or casting by mold due to the nature of the industry where mass production is absolutely important.
The backlight unit illustrated in
The problem with the light guide plate and the light unit having the conventional guard ring structure illustrated in
In addition, in order to realize sufficient adhesion strength between the light guide part 21 and the guard ring 24a, as the width of the guard ring 24a increases, not only the overall size of the light guide plate 20 comprising the light guide part 21, the fine pattern portion 22, and the light exiting member 23 increases, but also aesthetics may be damaged when the light guide plate 20 is used alone as a front light.
In addition, the light exiting member 23 and the light guiding part 21 must be attached to each other to play a role. Therefore, there is a limit in reducing the thickness of the entire system, the process is complicated, and the manufacturing cost is increased.
Referring to
1) Since the effective adhesive area between the light guide part 21 and the light exiting member 23 is small, the adhesive strength is weak.
2) During adhesion, pressure is applied by the laminator. In this process, unlike the ideal, there are many empty spaces between the fine pattern portions 22. Therefore, there is a problem in that the shape of the fine pattern portion 22 is deformed, and the light exiting member 23 collapses into the empty space between the fine pattern portions 22. Therefore, it is difficult to produce the optical characteristics intended in the design.
3) When the guard ring 24a is damaged, there is a problem in that external foreign substances may flow into the entire fine pattern portion 22 along the empty space.
However, this conventional method has limitations in implementing delicate and precise images. In addition, there is a disadvantage in that the existing intaglio pattern-based light guide plate cannot be recycled.
In order to form an embossed or/and intaglio-shaped light exiting pattern on one surface of the conventional light guide plate, the following process was necessary.
1) A metal mold for a surface light source is prepared to brighten the entire area of the light guide plate by distributing the light exiting patterns evenly over the entire area.
2) a photomask or film mask designed according to the image to be implemented is prepared.
3) By using the photomask or film mask, a photosensitive film is selectively left directly on the metal mold by a semiconductor process (photolithography).
4) The light exiting pattern is transferred from the metal mold to one surface of the light guide plate.
The above 1) to 4) processes are somewhat complicated and inefficient in terms of manufacturing. In addition, whenever a specific image is implemented, there is a waste of cost because a photomask or film mask suitable for it must be separately manufactured. In addition, once the metal mold is patterned, the patterned metal mold does not become clean even when it is cleaned. Therefore, once the metal mold is patterned, the patterned metal mold can no longer be used.
An object to be achieved by the present invention is to provide a light exiting member capable of mass production, a method of manufacturing the same, and a light unit comprising the same.
The present invention also provides a light exiting member capable of improving mechanical stability and structural stability, a method of manufacturing the same, and a light unit comprising the same.
In addition, a light unit capable of exiting light in a substantially vertical direction using a single light exiting member is provided.
The present invention also provides a light unit capable of exiting light substantially in a vertical direction without a separate prism or brightness enhancement film (BEF).
The present invention also provides a light exiting member capable of implementing a fine and delicate image on the light exiting member, a method of manufacturing the same, and a light unit comprising the same.
In addition, the present invention provides a light exiting member capable of efficiently implementing a surface lighting device while recycling a light exiting member having a light exiting pattern such as an intaglio or embossed pattern, a method of manufacturing the same, and a light unit comprising the same.
In addition, the present invention provides a light exiting member capable of efficiently patterning by reducing cost and time consumption, a method of manufacturing the same, and a light unit comprising the same.
The light exiting member according to an embodiment of the present invention has a plurality of fine pattern portions formed on one surface. The fine pattern portion has a cavity. The cavity is defined by a lower surface located at a predetermined depth from an opening and a plurality of inner surfaces connected to the lower surface, the cavity has a width which becomes narrower from the opening toward the lower surface, and at least one of the inner surfaces is convex.
The light exiting member according to another embodiment of the present invention comprises: a base sheet, a plurality of fine pattern portions disposed under the base sheet, and a guard ring disposed under the base sheet and disposed between an edge of the base sheet and the plurality of fine pattern portions. The fine pattern portion has a cavity defined by a lower surface of the base sheet and a plurality of inner surfaces of the guard ring each of which is connected to each side of the lower surface, a width of the cavity becomes narrower from an opening toward the lower surface of the base sheet, and at least one of the inner surfaces is a curved surface convex toward the inside of the cavity.
The light unit according to an embodiment of the present invention comprises: a light source, and a light exiting member for exiting light upward from the light source. The light exiting member has a light exiting part having one surface and other surface. The light exiting part has a plurality of fine pattern portions formed on the one surface. The fine pattern portion has a cavity. The cavity is defined by a lower surface located at a predetermined depth from an opening and a plurality of inner surfaces each of which is connected to each side of the lower surface. The cavity has a width which becomes narrower from the opening toward the lower surface. At least one of the inner surfaces is a curved surface convex toward inside of the cavity.
The light unit according to another embodiment of the present invention comprises: a light source, and a light exiting member for exiting light upward from the light source. The light exiting member has a light exiting part having one surface and other surface. The light exiting part comprises: a base sheet; a plurality of fine pattern portions disposed under the base sheet, and a guard ring disposed under the base sheet and disposed between an edge of the base sheet and the plurality of fine pattern portions. The fine pattern portion has a cavity defined by a lower surface of the base sheet and inner surfaces of the guard ring each of which is connected to each side of the lower surface. A width of the cavity becomes narrower from an opening toward the lower surface of the base sheet, and at least one of the inner surfaces is a curved surface convex toward the inside of the cavity.
A method of manufacturing a light exiting member according to an embodiment of the present invention comprises: a selective patterning step of forming a resin layer on portions of the light exiting patterns formed on one surface of the light exiting part; and a resin formation step of forming a resin layer on the resin and remaining light exiting patterns. The resin has a refractive index capable of totally reflecting light incident on the light exiting part, and the resin layer has a refractive index relatively lower than that of the light exiting part.
A method of manufacturing a light exiting member according to another embodiment of the present invention comprises: a selective patterning step of forming a deformation pattern by applying heat to portions of the light exiting patterns formed on one surface of the light exiting part; and a resin layer formation step of forming a resin layer on the deformation pattern and remaining light exiting patterns. The resin layer has a refractive index relatively lower than that of the light exiting part.
The light exiting member according to an embodiment of the present invention comprises: a light exiting part having a light exiting pattern formed on one surface, a resin disposed on a portion of the light exiting pattern and for total reflection of light incident on the light exiting part; and a resin layer disposed on the resin and remaining light exiting patterns and having a refractive index relatively lower than that of the light exiting part.
The light exiting member according to another embodiment of the present invention comprises: a light exiting part having a light exiting pattern formed on one surface; and a resin layer disposed on the light exiting pattern and having a refractive index relatively lower than that of the light exiting part. At least a portion of the light exiting pattern is a deformation pattern deformed by heat.
The light unit according to an embodiment of the present invention comprises: a light source, and a light exiting member which receives light from the light source and exits light in only one direction. The light exiting member comprises: a light exiting part having one surface on which a light exiting pattern is formed and other surface on which the light is exited, a resin disposed on a portion of the light exiting pattern and for total reflection of light incident on the light exiting part; and a resin layer disposed on the resin and remaining light exiting patterns and having a refractive index relatively lower than that of the light exiting part.
A light unit according to another embodiment of the present invention comprises: a light source, and a light exiting member which receives light from the light source and exits light in only one direction. The light exiting member comprises: a light exiting part having one surface on which a light exiting pattern is formed and other surface on which the light is exited; and a resin layer disposed on the light exiting pattern and having a refractive index relatively lower than that of the light exiting part. At least a portion of the light exiting pattern is a deformation pattern deformed by heat.
By using the light emitting member, the manufacturing method thereof, and the light unit comprising the same according to embodiments of the present invention, there is an advantage in that mass production is possible. Furthermore, there is an advantage in that mass production is possible without using conventional methods (e.g., machining, laser processing, and inkjet methods) used to process conventional light guide plates.
In addition, there is an advantage of improving mechanical stability and structural stability. In particular, when the light exiting member is bonded with the light guide member and applied in a double sheet structure, the mechanical and structural stability of the fine pattern portion can be improved by providing a guard ring to each fine pattern portion.
In addition, there is an advantage of exiting light in a vertical direction without a separate prism or bright enhancement sheet BEF.
In addition, by excluding a reverse slope structure commonly used for vertical light and employing a forward slope structure and an embossed mold capable of easily injection molding from molds or stamps to vertically exit light with high efficiency, an ultra-thin light unit capable of mass production without adhesion between sheets can be provided.
In addition, there is an advantage that light emission in both directions as well as one direction is possible.
In addition, there is an advantage of improving unidirectional light emission luminance.
In addition, there is an advantage in that it is easy to accommodate an subject.
In addition, there is an advantage in that lighting is possible not only for various subjects, for example, non-transmissive subjects but also for transmissive subjects.
In addition, there is an advantage of implementing a fine and delicate image on the light exiting member.
In addition, there is an advantage in that a surface lighting device may be easily and efficiently implemented while recycling a light exiting member having a light exiting pattern such as an intaglio or embossed pattern.
In addition, there is an advantage in that patterning may be efficiently performed by reducing cost and time consumption.
The detailed description of the present invention, which will be described later, is referred to the accompanying drawings illustrating a specific embodiment in which the present invention may be implemented as an example. These embodiments are described in detail sufficiently so that those skilled in the art may implement the present invention. It should be understood that various embodiments of the present invention are different from each other, but need not be mutually exclusive. For example, specific shapes, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the present invention in relation to one embodiment. In addition, it should be understood that the location or arrangement of individual components within each disclosed embodiment may be changed without departing from the spirit and scope of the present invention. Therefore, the detailed description to be described below is not limited in meaning, and the scope of the present invention is limited only by the appended claims as well as all scopes equivalent to those claimed in the claims, if appropriate. In the drawings, similar reference numerals refer to the same or similar functions across several aspects.
Referring to
The light exiting member 230 is disposed on the upper surface of the light guide member 210, and the light exiting member 230 is adhered to the light guide member 210. Accordingly, a predetermined adhesive effective area is formed between the light exiting member 230 and the light guide member 210.
As examples of the adhesive between the light exiting member 230 and the light guide member 210, pressure sensitive adhesive (PSA), optically clear adhesive (OCA), optically clear adhesive (OCR), UV adhesive, oligomer, primer, silane coupling agents, silica-organic hybrid resins, aqueous vinyl acetate resin emulsion adhesives, etc. may be used.
A low refractive index material lower than the optical refractive index of the light exiting member 230 and the light guide member 210 may be disposed between the light exiting member 230 and the light guide member 210. The low refractive index materials comprise air, liquid, and other transparent plastic materials.
The light guide member 210 and the light exiting member 230 are made of a transparent material. As an transparent material, PMMA(Polymethylmethacrylate), SMMA(Styrenemethyl Methacrylate), COC(Cyclic olefin copolymer), AryLite, Polycarbonate, PET(Polyethyleneterephtalate), PI(Polyimide), PE(Polyethylene), PES(Polyethersulfone), PO(Polyolefin), PVA(Polyvinylalcohol), PVC(Polyvinylchloride), TAC(Triacetylcellulose), PS(Polystylene), PP(Polypropylene), ABS(Acrylonitrile Butadiene Styrene), SAN/AS(Styrene Acrylonitrile), PEN(Polyethylene Naphthalate), PTT(Polytrimethylene Terephthalate), PU(Polyurethane), PUA(Polyurethane Acrylate), TPU(Thermoplastic Polyurethane), PAR(Polyarylate), Silicone, PDMS(Polydimethylsiloxane) may be comprised. Here, the light guide member 210 and the light exiting member 230 may be made of the same material or different materials.
The light exiting member 230 may be made of a rigid or flexible material. The light guide member 210 may also be made of a rigid or flexible material.
The light exiting member 230 may exit light incident on one side surface thereof. Here, the light exiting member 230 may emit incident light in one direction rather than in two directions (upper and lower directions). The light exiting member 230 may exit light incident on the light exiting member 230 in one direction by patterns arranged thereon.
The light exiting member 230 may comprise a base sheet 231, a plurality of fine pattern portions 233, and a guard ring 235. Here, the base sheet 231, the plurality of fine pattern portions 233, and the guard ring 235 may be integrally formed to form a single light exiting member 230.
The base sheet 231 comprises an upper surface and a lower surface 231b. The plurality of fine pattern portions 233 and the guard ring 235 may be disposed on the lower surface 231b of the base sheet 231.
The fine pattern portions 233 may be formed in plural under the base sheet 231. The fine pattern portion 233 may comprise a cavity 233c and a protruding pattern 233p disposed in the cavity 233c. The protruding pattern 233p may protrude upward from the lower surface 231b of the base sheet 231. The protruding pattern 233p may improve light output characteristics, and may support the base sheet 231 positioned on the light guide member 210 to improve mechanical stability of the base sheet 231.
The cavity 233c may be an intaglio pattern having a predetermined shape formed on the lower surface of the light exiting member 230. The cavity 233c may be an empty space having a conical shape that has a predetermined depth from the lower surface of the light exiting member 230 and decreases in diameter as the depth increases. The planar shape of the cavity 233c may be a circular, polygonal, or other irregular closed curve. Since the cavity 233c is formed in the light exiting member 230 in an intaglio shape, there is an advantage that the light exiting member 230 may be in close contact with the light guide member 210.
The cavity 233c may be defined by an inner surface 235s of the guard ring 235, the lower surface 231b of the base sheet 231, and the protruding pattern 233p.
The guard ring 235 is disposed between the plurality of fine pattern portions 233 as well as at an edge of the lower surface of the light exiting member 230. The lower surface of the guard ring 235 may be adhered to the light guide member 210.
The inner surface 235s of the guard ring 235 has a shape corresponding to the side surface of the cone.
The cross-section of the inner surface 235s of the guard ring 235 may form an obtuse angle with the lower surface 231b of the base sheet 231, and the lower surface 231b of the base sheet 231 may form an obtuse angle with the inclined surface of the protruding pattern 233p.
Since the guard ring 235 is disposed between the plurality of fine pattern portions 233, when the light exiting member 230 and the light guide member 210 are press-bonded, an effective adhesive area between the light exiting member 230 and the light guide member 210 may be increased to prevent collapse of the light exiting member 230. In addition, the adhesion strength between the light exiting member 230 and the light guide member 210 may be improved to individually protect the plurality of fine pattern portions 233 from external foreign substances. Here, since the guard ring 235 may individually protect each fine pattern portion 233, it may also be referred to as an Individual Guard ring (IG).
Hereinafter, light exiting characteristics of the light exiting member 230 illustrated in
As illustrated in
In this way, in order to reflect light emitted at a low angle (Ray 1 and Ray 3) in a direction substantially perpendicular to the light exiting member 230 as much as possible, the light exiting member 230 preferably has a shape different from that of the cavity 233c illustrated in
Referring to
The cavity 233c′ has a predetermined depth h from the lower surface of the light exiting member 230′. The cavity 233c′ may also be referred to as a groove. Here, the depth h may be equal to or larger than 1 μm and equal to or smaller than 100 μm.
The cavity 233c′ has a width of a cross section which becomes narrower as the depth h increases (here, the cross section is a virtual surface that vertically cuts the light exiting member while passing through the central axis C of the cavity 233c′). Here, the cross section of the cavity 233c′ may have a trapezoidal shape, and the angle θ between the lower side and the lateral side of the trapezoidal cross section may be larger than 0° and smaller than 90°. On the other hand, although not illustrated in a separate drawing, the lateral side of the trapezoidal cross-section may be a curve, not a straight line, and the lateral side may be a curve having a predetermined radius of curvature toward inside of the trapezoidal cross-section.
The cavity 233c′ may be defined by a lower surface located at a predetermined depth from an opening and inner surfaces each of which is connected to each side constituting the lower surface. The cavity 233c′ has a width which becomes narrower from the opening toward the lower surface. Here, the inner surfaces of the light exiting member 230′ may be three or more, each side of the lower surface may be a curved line convex toward inside of the cavity 233c′, and at least one of the inner surfaces may be a curved surface convex toward inside of the cavity 233c′. Here, each side of the lower surface and the inner surface which is a curved surface, may have a predetermined radius of curvature, and the curvature of each side of the lower surface and the radius of curvature (R) of the inner surface may be the same or different. The planar shape of the cavity 233c′ may be a polygonal closed curve formed of curves having a radius of curvature R in the range of 100 nm to 1 mm.
Here, when the light exiting member 230′ comprises a base sheet and a guard ring disposed under the base sheet as illustrated in
Referring to
Referring to
As illustrated in
Referring to
One or a plurality of light sources 1400 may be located at one side part of the light exiting member 230. The light source 1400 may be an LED, but is not limited thereto, and may be CCFL illustrated in
The light unit according to an embodiment of the present invention illustrated in
As illustrated in
Referring to
The light unit according to another embodiment of the present invention illustrated in
A light unit according to another embodiment of the present invention illustrated in
Referring to
The protruding pattern 233p may be disposed in the cavity 233c″ and protrude from the lower surface toward the opening of the cavity 233c″. For example, the protruding pattern 233p may have a truncated cone shape whose diameter increases upward from the lower surface of the cavity 233c″.
Since the light exiting member 230″ illustrated in
Referring to
The light exiting member 230″ has a cavity 233c″ formed on a lower surface thereof and comprises a protruding pattern 233p disposed in the cavity 233c″.
The cavity 233c″ may be defined by a lower surface and a plurality of inner surfaces connected to the lower surface. The lower surface is disposed at a predetermined depth from the opening. The inner surface may be a curved surface having a predetermined curvature convex into the cavity 233c″. The number of inner surfaces may be at least two. Some of the inner surfaces may be curved, and the rest may be flat. In addition, all of the inner surfaces may be curved.
The light exiting member 230′ may receive light from the light source 1400, a portion of the received light may be reflected on an inner surface defining the cavity 233c′, and a portion of the received light may be reflected on the protruding pattern 233p to be reflected upwardly on the light exiting member 230″. The reflected light may be exited in a direction substantially perpendicular to the light exiting member 230″.
Compared with the light unit illustrated in
Referring to
The light unit illustrated in
Referring to
Meanwhile, the light exiting member according to various embodiments of the present invention described above may be mass-produced by manufacturing a mold of an embossed pattern corresponding to an intaglio pattern (cavity), and then stamping the manufactured embossed pattern mold on one surface (lower surface) of the light exiting member. Therefore, it is possible to solve the disadvantage of the reverse slope structure that has been commonly used for vertical light emission in the prior art.
Referring to
The light exiting member 230′ comprises one surface having the cavity 233c′ described above with reference to
The light source 1400 is disposed at one side surface of the light exiting member 230′ and emits light to the light exiting member 230′. The light source 1400 may be one or a plurality of LEDs, or may be CCFL illustrated in
The light source 1400 is disposed inside a housing 2000. Since the light source 1400 is disposed inside the housing 2000, it is possible to prevent foreign substances or light from being applied to the light source 1400.
The housing 2000 may be disposed to cover one side part comprising the one side surface of the light exiting member 230′. The housing 2000 may be configured such that light emitted from the light source 1400 does not leak to the outside other than the light exiting member 230′. The housing 2000 may have a receiving groove in which the light source 1400 is accommodated. One side part of the light exiting member 230′ may be accommodated in the receiving groove.
According to the light unit according to the first embodiment of the present invention illustrated in
When the light unit according to the first embodiment of the present invention illustrated in
Referring to
The light exiting member 230a′ comprises the light exiting member 230′ illustrated in
The light exiting member 230a′ may comprise a light exiting part and an extension part 239. Here, the light exiting part refers to a part corresponding to the light exiting member 230′ illustrated in
The light exiting member 230a′ has a receiving part 238 for accommodating the subject P to be lighted between the light exiting part (the light exiting member 230′ illustrated in
When the light unit according to the second embodiment of the present invention illustrated in
Referring to
The light exiting member 230b′ further comprises a support part 2301 extending from the end of the extension part 239 of the light exiting member 230a′ illustrated in
The light exiting member 230b′ comprises a light exiting part (the light exiting member 230′ illustrated in
When the light unit according to the third embodiment of the present invention illustrated in
Referring to
The light exiting member 230c′ further comprises a support part 2301′ extending from the end of the extension part 239 of the light exiting member 230a′ illustrated in
The light exiting member 230c′ comprises a light exiting part (the light exiting member 230′ illustrated in
The light exiting part and the extension part 239 of the light exiting member 230c′ may be supported by the support part 2301′ and may be inclined at a predetermined angle. For example, an angle formed by an upper surface of the support part 2301′ and one surface of the extension part 239 may be an acute angle.
The battery 3000 is disposed on the support part 2301′ of the light exiting member 230c′ and supplies power to the light source 1400. Since the battery 3000 is disposed on the support part 2301′, there is an advantage in that the battery 3000 is not exposed to the user U.
When the light unit according to the fourth embodiment of the present invention illustrated in
Referring to
The light exiting member 230d′ further comprises a support part 2301″ extending from the one side part of the light exiting member 230a′ illustrated in
The light exiting member 230d′ comprises a light exiting part, an extension part 239, and a support part 2301″. Here, the light exiting part may correspond to the light exiting member 230′ illustrated in
The light exiting part and the extension part 239 of the light exiting member 230d′ may be supported by the support part 2301″ and may be inclined at a predetermined angle. For example, an angle formed by an upper surface of the support part 2301″ and one surface of the light exiting part may be an acute angle.
The light source 1400 may be located at one side surface of the end portion of the support part 2301″, and the housing 2000 may be disposed to receive the end portions of the light source 1400 and the support part 2301″.
Although not shown separately in the drawings, a battery (not shown) may be disposed on the support part 2301″, and power may be supplied to the light source 1400. Since the battery (not shown) is disposed on the support part 2301″, there is an advantage that the battery is not exposed to the user U.
When the light unit according to the fifth embodiment of the present invention illustrated in
The light unit in accordance with the sixth embodiment of the present invention illustrated in
According to the light unit according to the sixth embodiment of the present invention illustrated in
The light unit in accordance with the seventh embodiment of the present invention illustrated in
Specifically, the light exiting member 230f′ comprises an extension part 239′, and one surface of the extension part 239′ of the light exiting member 230f′ has a cavity 233c′. Accordingly, the extension part 239′ has one surface having the cavity 233c′ and a light exiting surface 237.
According to the light unit according to a seventh embodiment of the present invention illustrated in
The light unit in accordance with the eighth embodiment of the present invention illustrated in
The housing 2000′ may be configured to accommodate the light source 1400′, and to accommodate both ends (an end of the one side part of the light exiting part and an end of the extension part) of the light exiting member 230g′.
The light source 1400′ is disposed at both ends of the light exiting member 230g′, that is, on the end of the one side part of the light exiting part and the end of the extension part. That is, the light source 1400′ may simultaneously emit light to the light exiting part and the extension part. Accordingly, substantially the same lighting effect may be provided to the first user U1 and the second user U2 simultaneously.
The light unit according to the ninth embodiment of the present invention illustrated in
The light exiting member 230h′ has cavities 233c′ on both surfaces thereof, when compared to the light exiting member 230′ illustrated in
Light reflected from the cavity 233c′ formed on one surface of the light exiting member 230h′ is exited to the other surface, and light reflected from the cavity 233c′ formed on the other surface of the light exiting member 230h′ is exited to the one surface. That is, both surfaces of the light exiting member 230h′ may function as light exiting surfaces.
When the first transmissive subject P1 to be lighted is disposed on the one surface of the light exiting member 230h′ and the second transmissive subject P2 to be lighted is disposed on the other surface of the light exiting member 230h′, the first user U1 may obtain information printed on the first transmissive subject P1 through light exited from the one surface of the light exiting member 230h′, and the second user U2 may obtain information printed on the second transmissive subject P2 through light exited from the other surface of the light exiting member 230h′.
Referring to
The subjects P and P′ illustrated in
Referring to
The light source 1400 is disposed at one side surface of one side part of the light exiting member 230i′, and the housing 2000 accommodates the light source 1400 and accommodates the one side part of the light exiting member 230i′.
The light exiting member 230i′ may be a plurality of light exiting members 230′ illustrated in
The light exiting member 230i′ may be formed by bonding a plurality of light exiting members 230′ to one body. Here, each of the plurality of light exiting members 230′ may be positioned such that one surface in which a cavity 233c′ is formed faces the same direction. According to the light unit with such light exiting member 230i′, the light incident from the light source 1400 is totally reflected on both surfaces of the light exiting member 230i′ and travels inside of the light exiting member 230i′, and the travelling light is reflected on the inner surface defining the cavity 233c′ toward the light exiting surface which is a surface of the light exiting member 230i′ and exited to outside through the light exiting surface.
Meanwhile, the light exiting member 230i″ comprises a plurality of light exiting members 230′, the plurality of light exiting members 230′ are laminated, and a predetermined air gap may be formed between two laminated light exiting members 230′. Here, each of the plurality of light exiting members 230′ may be positioned such that one surface in which the cavity 233c′ is formed faces the same direction. According to the light unit with such light exiting member 230i′, the light incident from the light source 1400 is totally reflected on both surfaces of each of the light exiting members 230i′ and travels inside of each of the light exiting members 230i′, and the travelling light is reflected on the inner surface defining the cavity 233c′ toward the light exiting surface which is a surface of the light exiting member 230i′ and exited to outside through the light exiting surface.
On the other hand, although not illustrated in the drawings, the light exiting member comprises a plurality of light exiting members 230′, at least two of the plurality of light exiting members 230′ may be bonded to one body, and the other one or ones may be laminated on one surface of the light exiting member combined to one body.
The light unit in accordance with the eleventh embodiment of the present invention illustrated in
The light exiting member 230j′ may be a plurality of light exiting members 230′ illustrated in
The light exiting member 230j′ may comprise a plurality of light exiting members 230′, and the plurality of light exiting members 230′ may be bonded to one body. The light unit comprising the light exiting member 230j′ has the advantage of enabling double-sided light exit. Lighting may be provided to the first user U1 and the second user U2 located at both sides with the light exiting member 230j′ interposed therebetween.
Meanwhile, the light exiting member 230j″ comprises a plurality of light exiting members 230′, and the plurality of light exiting members 230′ are laminated, and a predetermined air gap may be formed between the two laminated light exiting members 230′. The light unit comprising the light exiting member 230j″ also has an advantage in that double-sided light exit is possible.
The light unit in accordance with the twelfth embodiment of the present invention illustrated in
The light exiting member 230k′ may be a plurality of light exiting members 230′ illustrated in
Two light exiting members 203′ may be combined such that one surfaces of the two light exiting members 230′ in which the cavity 233c′ is formed face each other.
The light exiting member 230k′ may comprise a plurality of light exiting members 230′, and the plurality of light exiting members 230′ may be bonded to one body. The light unit comprising the light exiting member 230k′ has the advantage of being able to emit double-sided light or bidirectional light using a plurality of light exiting members 230′. Lighting may be provided to the first user U1 and the second user U2 located at both sides with the light exiting member 230k′ interposed therebetween.
Meanwhile, the light exiting member 230k′ comprises a plurality of light exiting members 230′, the plurality of light exiting members 230′ are laminated, and a predetermined air gap may be formed between the two laminated light exiting members 230′.
The light exiting member 230k′ may comprise at least two light exiting members 230′, and the two light exiting members 230′ may be combined so that one surfaces thereof on which the cavity 233c′ is formed face each other, and the cavities 233c′ facing each other may completely overlap each other (
In addition, the light exiting member 230k″ comprises at least two light exiting members 230′, and the two light exiting members 230′ may be combined so that one surfaces thereof on which the cavity 233c′ is formed face each other, and the cavities 233c′ facing each other may cross each other (
In addition, the light exiting member 230k′″ comprises at least two light exiting members 230′, and the two light exiting members 230′ may be combined so that one surfaces thereof on which the cavity 233c′ is formed face each other, and the cavities 233c′ facing each other may partly overlap each other (
Since the light units illustrated in
Hereinafter, a light exiting member capable of implementing a delicate and diverse specific image by selectively burying or modifying the light exiting pattern, a method of manufacturing the same, and a light unit comprising the same will be described in detail.
First, a method of manufacturing a light exiting member will be described in detail by dividing it into various embodiments.
Referring to
The light exiting part 20 is a light guide member and may be a light guide plate or a light guide sheet. Accordingly, the light exiting member that has been manufactured may be a light guide plate or a light guide sheet. The light exiting part 20 may be made of a rigid material or a flexible material.
The light exiting part 20 may has, as transparent material, PMMA(Polymethylmethacrylate), SMMA(Styrenemethyl Methacrylate), COC(Cyclic olefin copolymer), AryLite, Polycarbonate, PET(Polyethyleneterephtalate), PI(Polyimide), PE(Polyethylene), PES(Polyethersulfone), PO(Polyolefin), PVA(Polyvinylalcohol), PVC(Polyvinylchloride), TAC(Triacetylcellulose), PS(Polystylene), PP(Polypropylene), ABS(Acrylonitrile Butadiene Styrene), SAN/AS(Styrene Acrylonitrile), PEN(Polyethylene Naphthalate), PTT(Polytrimethylene Terephthalate), PU(Polyurethane), PUA(Polyurethane Acrylate), TPU(Thermoplastic Polyurethane), PAR(Polyarylate), Silicone, PDMS(Polydimethylsiloxane) and so on.
When a light source 10 is disposed at one side surface of the light exiting part 20, the light exiting part 20 may receive predetermined light from the light source 10 and exit the received light in only one direction. Here, the portion through which the light is exited may be one surface in which the light exiting patterns 23 are not formed among the upper and lower surfaces of the light exiting part 20.
The light exiting patterns 23 may be formed on the one surface (or an upper surface) of the light exiting part 20. Here, the light exiting patterns 23 may also be formed on the other surface (or lower surface) of the light exiting part 20. When the light exiting patterns 23 are also formed on the other surface, light may also be emitted upward through the one surface.
The light exiting patterns 23 may be intaglio patterns or/and embossed fine patterns. In addition, the light exiting patterns 23 may be uneven fine patterns. The light exiting patterns 23 may be uniform patterns or non-uniform patterns.
The light exiting patterns 23 may be formed on the entire of the one surface (or upper surface) of the light exiting part 20 or may be formed on a portion thereof rather than the entire surface.
Next, referring to
The resin 55 may be formed on the portions of the light exiting patterns 23a through a printer nozzle 50. Here, as illustrated in
The printer nozzle 50 may be comprised in the UV inkjet printer. The UV inkjet printer may control the printer nozzle 50 to drive the printer nozzle 50 in a predetermined traveling direction, and may output the resin 55 inside the printer nozzle 50 to the outside at a specific position according to the control. The resin 55 may be formed only on the portions of the light exiting patterns 23a of the light exiting part 20 by the UV inkjet printer. Thereafter, the resin 55 formed on the portions of the light exiting patterns 23a may be cured through a curing process.
By forming the resin 55 on the light exiting patterns 23a only on a specific portions desired by the user among the light exiting patterns 23 of the light exiting part 20, a specific image desired by the user may be formed. When the resin 55 is formed on the portions of the light exiting patterns 23a, since the resin 55 has a refractive index equal to or similar to that of the light exiting part 20, light incident from the light source 10 may not exit and may be totally reflected in the light exiting part 20 at the portions of the light exiting patterns 23a. Meanwhile, since the resin 55 is not formed on the remaining light exiting patterns 23b, light reflected from the remaining light exiting patterns 23b may be exited downward through the lower surface (or the other surface) of the light exiting part 20. That is, according to the manufacturing method of the light exiting member according to the first embodiment, a selective light exiting effect may be achieved by selectively controlling an area in which light is exited and an area in which light is not exited.
Meanwhile, the resin 55 formed on the portions of the light exiting patterns 23a may be formed not only by the inkjet printing method illustrated in
Next, referring to
As illustrated in
In the method of manufacturing the light exiting member according to the second embodiment of the present invention, at first, the light exiting part 20 illustrated in
Next, referring to
The heating member 50′ for forming the deformation patterns 23a′ by applying heat to portions of the light exiting patterns may be a heating element probe. The deformation patterns 23a′ may be formed by heating the portions of the light exiting patterns with a heating element probe and directly pressing them, or by heating the portions of the light exiting patterns with the heating element probe while proceeding in a predetermined direction.
Alternatively, the heating member 50′ may be a hot air nozzle which emits hot air.
The heating device comprising the heating element probe or the hot air nozzle may drive the heating element probe or the hot air nozzle according to a control command. For example, the heating element probe or hot air nozzle may be moved in a specific traveling direction, the temperature of the heating element probe may be controlled, or the amount of hot air emitted from the hot air nozzle may be controlled.
The deformation patterns 23a′ may have at least a flat part, and even the other part may have at least partially smoothly convex or smoothly concave shape. At the deformation patterns 23a′, light is not exited from the light exiting part 20 likewise at the resin 55 of the first embodiment, and most of the light from the light source 10 may be totally reflected in the light exiting part 20. On the other hand, since the remaining light exiting patterns 23b are not deformed, light reflected from the remaining light exiting patterns 23b may be exited downward through the lower surface (or the other surface) of the light exiting part 20.
Next, referring to
As illustrated in
According to the method of manufacturing the light exiting member according to the first and second embodiments described referring
The light exiting member thus manufactured may present a patterned image of a specific shape, such as the conventional acrylic lighting illustrated in
In particular, the method of manufacturing the light exiting member according to the first embodiment has the advantage of being able to reuse the light exiting member. After the resin layer 70 and the resin 55 are removed through a removal method such as a removal solution, a new image may be implemented in the light exiting part.
In addition, the method of manufacturing the light exiting member according to the first and second embodiments differs from the prior art in that a printing method used in general printed paper, fabric, film, etc. is used in a new application in selectively removing or preserving the intaglio/embroidered light emitting pattern of the light emitting portion, which is different from the conventional use.
The light unit illustrated in
Referring to
On the other hand, when the light source LED is turned on, a specific image (BMW or Marlboro) drawn by the resin 55 or the deformation patterns 23a′ formed on one surface of the light exiting member is viewed from the front surface (a surface where the light exiting pattern is not formed) of the light exiting member. In the case of front light exit, it may be seen that the cactus image positioned behind the rear side of the light exiting member is hidden by the specific image (BMW or Marlboro) and is hardly visible. On the other hand, in the case of the rear light exit, the specific image (BMW or Marlboro) is hardly visible on the rear surface (the surface on which the light exiting pattern is formed), and it can be seen that the cactus image is transmitted and visible as it is.
As described above, the light exiting member manufactured according to the first embodiment or the second embodiment may be attached to one surface of the light guide plate to provide a light unit capable of implementing delicate and various specific images.
The light exiting part 20 illustrated in
Here, the light exiting part of the light exiting members 1000, 2000, . . . 9000 illustrated in
Referring to
The light exiting member 1000 may be the light exiting member illustrated in
Referring to
The light exiting member 1000′ may be the light exiting member illustrated in
In
The light source 1400 is disposed inside the housing 2500. Since the light source 1400 is disposed inside the housing 2500, foreign substances or light from the outside may be prevented from reaching the light source 1400.
The housing 2500 may be disposed to cover one side part comprising one side surface of the light exiting members 1000 and 1000′. The housing 2500 may be configured such that light emitted from the light source 1400 does not leak to the outside other than the light exiting members 1000 and 1000′. The housing 2500 may have a receiving groove in which the light source 1400 is accommodated. The one side part of the light exiting members 1000 and 1000′ may be accommodated in the receiving groove.
In the light units according to the embodiments of the present invention illustrated in
When the light units of the present invention illustrated in
Referring to
In addition, it should be noted that the light exiting member 1000′ illustrated in
The light exiting member 2000 further comprises an extension part 239 extending from the other side part of the light exiting member 1000 illustrated in
The light exiting member 2000 has a receiving part 238 which is formed by the extension part 239 and capable of accommodating a subject P to be lighted. Here, the extension part 239 may have a predetermined elasticity in a direction toward the light exiting surface 237. The user may pull the extension part 239 in a direction away from the light exiting surface 237 to receive the subject P in the receiving part 238, and the subject P received in the receiving part 238 may be fixed to the receiving part 238 without a separate adhesive due to the elasticity of the extension part 239.
By using the light unit according to the second embodiment of the present invention illustrated in
Referring to
The light exiting member 3000 further comprises a support part 2301 extending from the end of the extension part 239 of the light exiting member 2000 illustrated in
When the light unit according to the third embodiment of the present invention illustrated in
Referring to
The light exiting member 4000 further comprises a support part 2301′ extending from the end of the extension part 239 of the light exiting member 2000 illustrated in
The extension part 239 of the light exiting member 4000 may be supported by the support part 2301′ and may be inclined at a predetermined angle. For example, an angle formed by an upper surface of the support part 2301′ and one surface of the extension part 239 may be an acute angle.
The battery 3500 is disposed on the support part 2301′ of the light exiting member 4000 and supplies power to the light source 1400. Since the battery 3500 is disposed on the support part 2301′, there is an advantage in that the battery 3500 is not exposed to the user U.
When the light unit according to the fourth embodiment of the present invention illustrated in
Referring to
The light exiting member 5000 further comprises a support part 2301″ extending from the one side part of the light exiting member 2000 illustrated in
The light exiting surface 237 and the extension part 239 of the light exiting member 5000 may be supported by the support part 2301′ and may be inclined at a predetermined angle. For example, an angle formed between the upper surface of the support part 2301″ and the light exiting surface 237 may be an acute angle.
The light source 1400 may be disposed at one side surface of the end portion of the support part 2301″, and the housing 2500 may be disposed to receive the end portions of the light source 1400 and the support part 2301″.
Although not shown separately in the drawings, a battery (not shown) may be disposed on the support part 2301″, and power may be supplied to the light source 1400. Since the battery (not shown) is disposed on the support part 2301″, there is an advantage that the battery is not exposed to the user U.
When the light unit according to the fifth embodiment of the present invention illustrated in
The light unit in accordance with the sixth embodiment of the present invention illustrated in
According to the light unit according to the sixth embodiment of the present invention illustrated in
The light unit in accordance with the seventh embodiment of the present invention illustrated in
Specifically, the light exiting member 7000 comprises an extension part 239′, and one surface of the extension part 239′ has a cavity 233c′ which is a light exiting pattern. Accordingly, the extension part 239′ has one surface having the cavity 233c′ and a light exiting surface 237.
According to the light unit according to a seventh embodiment of the present invention illustrated in
The light unit according to an eighth embodiment of the present invention illustrated in
The housing 2500′ may be configured to accommodate the light source 1400′, and to accommodate both ends of the light exiting member 8000.
The light source 1400′ is disposed at both ends of the light exiting member 8000. That is, the light source 1400′ may simultaneously emits light to both ends of the light exiting member 8000. Accordingly, substantially the same lighting effect may be provided to the first user U1 and the second user U2 at the same time.
The light unit according to the ninth embodiment of the present invention illustrated in
The light exiting member 9000 has cavities that are light exiting patterns on both sides of the light exiting member 1000 illustrated in
Light reflected from the cavity formed on one surface of the light exiting member 9000 is exited to the other surface, and light reflected from the cavity formed on the other surface of the light exiting member 9000 is exited to the one surface. That is, both surfaces of the light exiting member 9000 may function as light exiting surfaces.
When the first transmissive subject P1 to be lighted is disposed on the one surface of the light exiting member 9000 and the second transmissive subject P2 to be lighted is disposed on the other surface of the light exiting member 9000, the first user U1 may obtain information printed on the first transmissive subject P1 through light exited from the one surface of the light exiting member 9000, and the second user U2 may obtain information printed on the second transmissive subject P2 through light exited from the other surface of the light exiting member 9000.
Referring to
The subjects P and P′ illustrated in
In
Referring to
The light source 1400 is disposed at one side surface of one side part of the light exiting member 1000A, and the housing 2500 accommodates the light source 1400 and accommodates the one side part of the light exiting member 1000A.
The light exiting member 1000A may be a plurality of light exiting members 1000a, 1000b, and 1000c combined together. Here, each of the plurality of light exiting members 1000a, 1000b, and 1000c may be approximately 1 T(mm). When the light exiting member 1000A is configured with a combination of a plurality of light exiting members 1000a, 1000b, 1000c, the unidirectional light exiting luminance can be improved compared to that of using one light exiting member.
Meanwhile, the light exiting member 1000A comprises a plurality of laminated light exiting members 1000a, 1000b, and 1000c. The plurality of light exiting members 1000a, 1000b, and 1000c may be laminated, and a predetermined air gap may be formed between the two laminated light exiting members 1000a, 1000b, and 1000c. Here, each of the plurality of light exiting members 1000a, 1000b, and 1000c may be positioned such that one surface in which a cavity, which is a light exiting pattern, is formed faces the same direction. According to the light unit with such light exiting member 1000A, the light incident from the light source 1400 is totally reflected on both surfaces of each of the light exiting members 1000a, 1000b, 1000c in the light exiting member 1000A and travels inside of each of the light exiting members 1000a, 1000b, 1000c in the light exiting member 1000a, 1000c and the travelling light is reflected on the inner surface defining the cavity 233c′ toward the light exiting surface of the light exiting members 1000a, 1000b, 1000c and exited to outside through the light exiting surface.
The light unit according to the eleventh embodiment of the present invention illustrated in
The light exiting members 1000B and 1000C illustrated in
The light exiting member 1000B may be disposed such that light exiting surfaces of the two light exiting members 1000a and 1000d face each other. A predetermined air gap may be formed between the two light exiting members 1000a and 1000d which are disposed to face each other. A light unit comprising such light exiting member 1000B has an advantage in that double-sided light exit is possible. That is, lighting may be provided to not only the first user UI but also the second user U2 located on both sides with the light exiting member 1000B interposed therebetween.
Meanwhile, the light exiting member 1000C may comprise two light exiting members 1000a and 1000d integrally formed into one body. The light unit comprising the light exiting member 1000C has an advantage in that double-sided light exit is possible.
The light unit according to the twelfth embodiment of the present invention illustrated in
The light exiting members 1000D, 1000E, and 1000F may be a plurality of light exiting members illustrated in
Likewise with the light exiting member illustrated in
The light exiting member 1000D comprises two light exiting members 1000d and 1000a. The two light exiting members 1000d and 1000a may be combined so that one surfaces where the cavity, which is a light exiting pattern, is formed face each other, and the cavities facing each other partly overlap each other.
In addition, the light exiting member 1000E comprises two light exiting members 1000d and 1000a. The two light exiting members 1000d and 1000a may be combined so that one surfaces where the cavity, which is a light exiting pattern, is formed face each other, and the cavities facing each other do not overlap each other.
In addition, the light exiting member 1000F comprises two light exiting members 1000d and 1000a. The two light exiting members 1000d and 1000a may be combined so that one surfaces where the cavity, which is a light exiting pattern, is formed face each other, and the cavities facing each other completely overlap each other.
Since the light units illustrated in
The light unit according to the thirteenth embodiment of the present invention illustrated in
The mirror part 550 is made of a material that reflects incident light. The mirror part 550 comprises at least one mirror surface, and the shape of the mirror surface may be implemented in a various shape such as a circle, an oval, and a polygonal shape.
The light exiting member 230′ is disposed on the mirror surface 555 of the mirror part 550. Here, the light exiting member 230′ may be attached to the mirror surface 555 through an adhesive member. The light exiting member 230′ may be the one illustrated in
The light source 1400 is disposed at one side surface of the light exiting member 230′ to emit light to the one side surface. Light incident on the one side surface of the light exiting member 230′ may be reflected from patterns of the light exiting member 230′ and exited toward the mirror surface 555. The exited light may be reflected from the mirror surface 555 and transmitted through the light exiting member 230′ to be exited to the outside.
The light source 1400 may be located on the mirror part 550. The light source may be located on the mirror surface 555.
The support part 650 may be coupled to the mirror part 550 to support the mirror part 550. The support part 650 may further comprise a hinge member 655 capable of rotating the mirror part 550. The mirror part 550 may rotate through the hinge member 655.
Specifically, referring to
The light unit illustrated in
The light unit illustrated in
The mirror part 550′ may guide light incident from the light source 1400 located on one side surface. The mirror part 550′ may perform a function of the light guide member 210 illustrated in
In the light unit illustrated in
Referring to
The mirror layer 600 may be disposed in at least one cavity 233c′. The mirror layer 600 may be disposed on the bottom and inner surface(s) defining the cavity 233c′. Here, the mirror layer 600 may be coated on the bottom and inner surface(s) defining the cavity 233c′.
Although there is a loss of transparency and transmittance of the light exiting member 230′″ due to the mirror layer 600, there is an advantage in that high-angle light emission problem, that is, light incident from the light source 1400 is exited as it is from the inner surface defining the cavity 233c′, may be prevented. In addition, since the mirror layer 600 is not disposed on the entire surface of the light exiting member 230′″ but is disposed in the cavity 233c′, there is an advantage in that transparency of the light exiting member 230′″ may be ensured.
The light unit of
The mirror layer 600′ is disposed to fill the interior of the cavity 233c′. In
Like the light unit of
Referring to
The light exiting member 230F is attached to one surface of the light guide member 210.
The light exiting member 230F may comprise a light exiting film 230f and an adhesive layer 800.
The light exiting film 230f may be the light exiting member shown in any one of
The adhesive layer 800 is formed on the one surface of the light exiting film 230f. The adhesive layer 800 is a layer having an adhesive component and may comprise OCR, OCA, or other double-sided adhesive.
Referring to
The base film 230bf may be made of a flexible material.
A plurality of patterns (as shown in
Features, structures, effects, etc. described in the embodiments are comprised in one embodiment of the present invention and are not necessarily limited to one embodiment. Furthermore, the features, structures, effects, and the like illustrated in each embodiment may be implemented in combination or modification with respect to other embodiments by a person skilled in the art to which the embodiments belong. Therefore, it should be interpreted that the matters related to these combinations and modifications are comprised in the scope of the present invention.
In addition, although the embodiments have been mainly described above, these are merely examples and the present invention is not limited, and it will be appreciated by a person skilled in the art that various modifications and applications not illustrated are possible within the scope not departing from the present invention. For example, each component specifically shown in the embodiments may be modified and implemented. And differences related to these modifications and applications should be interpreted as falling within the scope of the present invention as defined in the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2020-0150007 | Nov 2020 | KR | national |
| 10-2021-0017447 | Feb 2021 | KR | national |
This application is a Continuation Application of U.S. patent application Ser. No. 17/523,948, filed on Nov. 11, 2021, that claims priority to and the benefit of Korean Patent Applications No. 10-2020-0150007 filed in the Korean Intellectual Property Office on Nov. 11, 2020 and No. 10-2021-0017447 filed in the Korean Intellectual Property Office on Feb. 8, 2021, the entire contents of all of which are incorporated herein by reference.
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| Number | Date | Country | |
|---|---|---|---|
| 20230408747 A1 | Dec 2023 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17523948 | Nov 2021 | US |
| Child | 18210098 | US |
