This application claims the benefit of and priority from U.S. Design patent application Ser. No. 29/640,775 filed on Mar. 16, 2018, which is incorporated herein in its entirety.
The present specification relates to light fixtures, and in particular to light fixtures configured for modular assembly.
Some indoor spaces do not receive sufficient natural light. Moreover, the availability of natural light is limited to daylight hours. Artificial light sources, such as electrical light fixtures, can be used to provide artificial lighting in indoor spaces and outside of daylight hours.
In this specification, elements may be described as “configured to” perform one or more functions or “configured for” such functions. In general, an element that is configured to perform or configured for performing a function is enabled to perform the function, or is suitable for performing the function, or is adapted to perform the function, or is operable to perform the function, or is otherwise capable of performing the function.
It is understood that for the purpose of this specification, language of “at least one of X, Y, and Z” and “one or more of X, Y and Z” can be construed as X only, Y only, Z only, or any combination of two or more items X, Y, and Z (e.g., XYZ, XY, YZ, ZZ, and the like). Similar logic can be applied for two or more items in any occurrence of “at least one . . . ” and “one or more . . . ” language.
An aspect of the present specification provides a light fixture comprising: a light source, comprising: a housing terminating in a first end, the housing having a housing connector proximate the first end; a heat sink disposed inside the housing and secured to the housing; a light emitter comprising a light emitting diode (LED), the light emitter disposed inside the housing and in thermal communication with the heat sink, the light emitter positioned to allow a light emitted by the light emitter to exit the housing through the first end; and a connector in electrical communication with the light emitter, the connector configured to allow electrically connecting the light emitter to a power source external to the light source; and the housing connector configured for reversibly securing the light source to one or more of: an adaptor reversibly securable to a trim configured for securing the light fixture to a substrate; and the trim.
The housing connector can comprise a housing spiral threading.
The housing spiral threading can be disposed on an outer surface of the housing.
The housing can comprise a cylindrical portion proximate the first end, the housing spiral threading being on the cylindrical portion.
The heat sink can comprise: a heat sink base having a substantially circular shape, the heat sink base receivable in the cylindrical portion; an annular extension extending out of a plane defined by the heat sink base and from a first side of the heat sink base; and a plurality of blades extending radially from the annular extension, the blades configured to facilitate heat exchange between the heat sink and an environment surrounding the heat sink by increasing a surface area of the heat sink.
The light emitter can be disposed on a second side of the heat sink base, the second side opposite the first side.
The heat sink can further comprise an opening in the heat sink base, the connector passing through the opening.
The opening can extend at least partly through the annular extension.
The light fixture can further comprise a lens at least partially received inside the housing proximate the first end and secured to the housing, the lens configured to modify the light propagating form the light emitter out of the first end.
The light fixture can further comprise a cover configured to at least partially cover a second end of the housing, the second end opposite the first end, the cover comprising one or more cover openings to facilitate heat exchange between an inside of the housing and an environment outside the housing.
The cover can be secured to the heat sink and the cover can comprise a further cover opening, the connector passing through the further cover opening.
The light fixture can further comprise a ridge extending from an inner surface of at least a portion of the cylindrical portion and oriented about axially along the cylindrical portion.
One or more of the heat sink and the cover can comprise a respective notch shaped to receive the ridge to allow for aligning the one or more of the heat sink and the cover respectively in the cylindrical portion.
The light fixture can further comprise the adaptor, the adaptor reversibly secured to the light source, the adaptor comprising: a first connector reversibly securable to the housing spiral threading; and a second connector coupled to the first connector, the second connector reversibly securable to the trim.
The adaptor can further comprise a light conduit extending from the first connector to the second connector.
The light conduit can comprise a frustoconical inner shape having a small open end and a large open end opposite the small open end; the first connector comprises a first adaptor spiral threading proximate the small open end, the first adaptor spiral threading configured to be reversibly mateable with the housing spiral threading for reversibly securing the adaptor to the housing; and the second connector comprises a second adaptor spiral threading proximate the large open end, the second adaptor spiral threading configured for reversibly securing the adaptor to the trim.
One or more of: the first connector can comprise a spiral threading disposed on an inner surface of the light conduit proximate the small open end; and the second connector can comprise a respective spiral threading disposed on an outer surface of the light conduit proximate the large open end.
The first connector can be pivotably coupled to the second connector, the second connector being able to reversibly tilt along an axis relative to the first connector.
The first connector can be moveably coupled to the second connector, the second connector being able to reversibly tilt along three different axes relative to the first connector.
The first connector can comprise a hollow spherical segment having an outer equatorial diameter; and the second connector can comprise a receiving component having an inner space receiving the hollow spherical segment, the inner space having a first open end and having a first diameter and a second open end opposite the first open end, the second open end having a second diameter, the inner space having an inner diameter measured at a point between the first open end and the second open end, the first diameter and the second diameter being smaller than the outer equatorial diameter and the inner diameter being larger than the outer equatorial diameter, whereby the hollow spherical segment is captured in the inner space.
The light fixture can further comprise the trim, the trim comprising: a trim base configured to interface with the substrate, the trim base comprising a trim opening configured to allow passage of the light emitted by the light emitter; and a trim connector coupled to the trim base, the trim connector configured to reversibly couple the trim to one or more of: the light source; and the adaptor.
The trim connector can comprise a trim spiral threading proximate the trim opening.
The trim connector can comprise at least one trim connector clip coupled to the trim base proximate the trim opening, the trim connector clip configured to be resiliently deformed by a received component comprising one of the light source and the adaptor when the received component is coupled to the trim such that a resilient force of the trim connector clip pushes against the received component to secure the received component to the trim.
The trim base can be movably coupled to the trim connector.
Another aspect of the present specification provides a kit for a light fixture, the kit comprising: a light source, comprising: a housing terminating in a first end, the housing having a housing connector proximate the first end; a heat sink disposed inside the housing and secured to the housing; a light emitter comprising a light emitting diode (LED), the light emitter disposed inside the housing and in thermal communication with the heat sink, the light emitter positioned to allow a light emitted by the light emitter to exit the housing through the first end; and a connector in electrical communication with the light emitter, the connector configured to allow electrically connecting the light emitter to a power source external to the light source; and the housing connector configured for reversibly securing the light source to one or more of: an adaptor reversibly securable a trim configured for securing the light source to a substrate; and the trim. The kit also comprises one of more of: the adaptor, comprising: a first connector reversibly securable to the housing connector; and a second connector coupled to the first connector, the second connector reversibly securable to the trim; and the trim comprising: a trim base configured to interface with the substrate, the trim base comprising a trim opening configured to allow passage of the light emitted by the light emitter; and a trim connector coupled to the trim base, the trim connector configured to reversibly couple the trim to one or more of: the housing connector of the light source; and the second connector of the adaptor.
One or more of: the housing connector and the first connector can comprise spiral threading reversibly mateable with one another; and the second connector and the trim connector can comprise respective spiral threading reversibly mateable with one another.
Another aspect of the present specification provides a trim for a light fixture, the trim comprising: a trim base configured to interface with a substrate in which the light fixture is to be installed, the trim base comprising a trim opening configured to allow passage of a light emitted by a light source of the light fixture; and a trim connector coupled to the trim base, the trim connector configured to reversibly couple the trim to the light source, the trim connector comprising a trim spiral threading proximate the trim opening.
The trim base can be movably coupled to the trim connector.
The trim connector can be configured to couple the trim to the light source by connecting reversibly to a connector of an adaptor, the adaptor having another connector for reversibly connecting to the light source.
Another aspect of the present specification provides an adaptor for a light fixture, the adaptor comprising: a first connector reversibly securable to a light source of the light fixture; and a second connector coupled to the first connector, the second connector reversibly securable to a trim of the light fixture, the trim configured for securing the light source to a substrate.
One or more of: the first connector can comprise a first adaptor spiral threading; and the second connector can comprise a second adaptor spiral threading.
The adaptor can further comprise a light conduit extending from the first connector to the second connector.
The light conduit can comprise a frustoconical inner shape having a small open end and a large open end opposite the small open end; the first connector can comprise a first adaptor spiral threading proximate the small open end, the first adaptor spiral threading configured to reversibly securing the adaptor to the light source; and the second connector can comprise a second adaptor spiral threading proximate the large open end, the second adaptor spiral threading configured for reversibly securing the adaptor to a trim.
One or more of: the first connector can comprise a spiral threading disposed on an inner surface of the light conduit proximate the small open end; and the second connector can comprise a respective spiral threading disposed on an outer surface of the light conduit proximate the large open end.
The first connector can be pivotably coupled to the second connector, the second connector being able to reversibly tilt along an axis relative to the first connector.
The first connector can be moveably coupled to the second connector, the second connector being able to reversibly tilt along three different axes relative to the first connector.
The first connector can comprise a hollow spherical segment having an outer equatorial diameter; and the second connector can comprise a receiving component having an inner space receiving the hollow spherical segment, the inner space having a first open end having a first diameter and a second open end opposite the first open end, the second open end having a second diameter, the inner space having an inner diameter measured at a point between the first open end and the second open end, the first diameter and the second diameter being smaller than the outer equatorial diameter and the inner diameter being larger than the outer equatorial diameter, whereby the hollow spherical segment is captured in the inner space.
Another aspect of the present specification provides a method of installing a light fixture, the method comprising: providing a light source, the light source comprising: a housing terminating in a first end, the housing having a housing connector proximate the first end; a heat sink disposed inside the housing and secured to the housing; a light emitter comprising a light emitting diode (LED), the light emitter disposed inside the housing and in thermal communication with the heat sink, the light emitter positioned to allow a light emitted by the light emitter to exit the housing through the first end; and a connector in electrical communication with the light emitter, the connector configured to allow electrically connecting the light emitter to a power source external to the light source. The method also comprises coupling the light source to a trim to form the light fixture, the coupling being reversible, the trim comprising: a trim base configured to interface with a substrate in which the light fixture is to be installed, the trim base comprising a trim opening configured to allow passage of the light emitted by the light source; and a trim connector coupled to the trim base, the trim connector reversibly couplable with the housing connector to reversibly couple the trim to the light source. Moreover, the method comprises inserting the light fixture into an opening in the substrate; and securing the trim to the substrate.
The housing connector can comprise a housing spiral threading proximate the first end; the trim connector comprises a trim spiral threading proximate the trim opening; and the coupling the light source to the trim can comprise reversibly mating the housing spiral threading with the trim spiral threading.
The method can further comprise: providing an adaptor, the adaptor having a first connector comprising a first connector spiral threading and a second connector coupled to the first connector, the second connector comprising a second connector spiral threading; and wherein: the housing connector can comprise a housing spiral threading proximate the first end; the trim connector can comprise a trim spiral threading proximate the trim opening; and the coupling the light source to the trim can comprise: reversibly mating the housing spiral threading with the first connector spiral threading; and reversibly mating the second connector spiral threading with the trim spiral threading.
Some examples of the present specification will now be described, with reference to the attached Figures, wherein:
Light fixtures can be secured to a substrate such as a ceiling or a wall. Such light fixtures can comprise a light source to generate the light. In some examples, the light fixture can also comprise a trim configured for securing the light source to the substrate. The trim can comprise both functional and decorative characteristics. In addition, some light fixtures can comprise adaptors disposed between the light source and the trim connecting the light source to the trim. The adaptors can help shape the light beam, provide various tilting functionalities, and the like. As such, in some examples one light fixture can comprise the light source, the adaptor, and the trim.
Given the decorative and functional elements of the trim and the adaptor, there may be many different possible combinations of light source, adaptor, and trim for a given line of light fixtures. To produce and stock an inventory of such a large number of possible products can be expensive and inefficient. The light source can be the most expensive component of the light fixture. In addition, the light source can be subject to a higher level of safety testing and certification compared to the adaptor and the trim. A modular light fixture wherein a few light sources can be used with any one of a plurality of adaptors and/or trims can reduce the cost and difficulty of providing a full set of light source, adaptor, and trim combinations, and can reduce the amount of cost and time spent for safety testing and certification.
In order to allow modular assembly of the light fixture from one or a few light sources connectable to one of a plurality of different adaptors and trims, the light source, adaptor, and trim can be reversibly securable to one another. In addition, in some example light fixtures the connection between the light source, adaptor, and trim components can also be measured and/or tested against engineering or safety specifications. For example, some example specifications may indicate that the connections are to be mechanically secure and also provide a water vapor barrier. In such examples, the reversible connections between the light source, adaptor, and the trim can act as water vapor- or air-tight barriers to comply with the specifications.
While
While
Housing 102 can also comprise a second end opposite first end 104. Moreover, light source 100 can also comprise a cover 110 to at least partially cover the second end of housing 102. Furthermore, light source 100 can comprise a connector 108 in electrical communication with the light emitter. Connector 108 can be configured for electrically connecting the light emitter to a power source external to light source 100.
Heat sink base 118 can comprise a first side 120 and a second side 126 opposite first side 120. Moreover, heat sink 116 can comprise an annular extension 122 extending out of a plane defined by heat sink base 118 and from first side 120 of heat sink base 118. In other examples the extension out of the plane of the heat sink base can have a shape other than annular, such as solid cylindrical, polygonal, and the like. Heat sink 116 can further comprise a plurality of blades 124 extending radially from annular extension 122. Blades 124 can be configured to facilitate heat exchange between heat sink 116 and an environment surrounding heat sink 116 by increasing a surface area of heat sink 116.
Light emitter 134 can be disposed inside housing 102 and in thermal communication with heat sink 116. Light emitter 134 can be positioned to allow the light emitted by light emitter 134 to exit housing 102 through first end 104. For example, light emitter 134 can be disposed on second side 126 of heat sink 116. In some examples, light emitter 134 can be secured on second side 126 using thermal adhesive, and the like. In order to allow for the electrical leads of light emitter 134 to pass, heat sink 116 can comprise an opening 128 in heat sink base 118. The leads of light emitter 134 can also be considered as a portion or extension of connector 108. As shown in
Moreover, as shown in
Cover 110 can also comprise screw holes 146, which can be aligned with screw holes 130 in heat sink 116. The screw holes in cover 110 and heat sink 116 can be used to secure cover 110 to heat sink 116. It is contemplated that in other examples the cover need not be secured to the heat sink, and can instead and/or in addition be secured to housing 102 or other components of light source 100. Cover 110 can also comprise a further cover opening 142 to allow for passage of connector 108 into housing 102.
Furthermore,
Ridge 140 can be used to align heat sink 116 and cover 110 in relation to housing 102. Heat sink 116 can comprise notch 132 and cover 110 can comprise notch 144, the notches shaped to receive ridge 140 to allow for aligning heat sink 116 and/or cover 110 in the cylindrical portion of housing 102. Housing 102 can comprise two ridges at diametrically opposite points of its inner surface, and heat sink 116 and cover 110 can also each comprise a pair of notches shaped, sized, and positioned to receive the ridges.
Light source 200 can also comprise a lens 212 shaped and size to be secured to housing 202 proximate first end 204. Lens 212 can comprise resiliently biased snap fasteners 214 for securing lens 212 to housing 202. In other examples, the lens can be secured to the housing using fasteners or securing elements other than snap fasteners.
Moreover, light source 200 can comprise a heat sink 216 comprising a heat sink base 218, an annular extension extending from a side of heat sink base 218, and a plurality of blades extending radially from the annular extension. Heat sink 216 can comprise two openings 228 (only one is visible in the view shown in
Light emitter 234 can, in turn, comprise one or more LEDs 236, disposed on a support. LEDs 236 are shown in dashed lines because they are disposed on the side of the support that is not visible in
Turning now to
As shown in
While
Moreover, it is contemplated that the light conduit can comprise a passage for allowing light emitted by the light source to pass through the adaptor towards the trim. Furthermore, the light conduit can be continuous (e.g. as shown in
Furthermore, in some examples the inner shape of the light conduit can be used to control or shape the profile of the light beam that emerges from the adaptor. For example, a converging light conduit in an adaptor (e.g. where the light receiving open end of the conduit is larger than the light emitting open end) can tighten or reduce a light beam's cross-section or diameter. Conversely, a diverging light conduit (e.g. where the light receiving open end is smaller than the light emitting open end, as for example in the frustoconical shape of adaptor 300) can allow the light emitted by the light source to diverge and spread out further as it passes through the light conduit of the adaptor. In some examples, the adaptor can comprise materials including, but not limited to metals, polymers, composites, and the like.
As shown in
Moreover, trim 400 can comprise trim connector clips 408 coupled to trim base 402. Clips 408 can be biased in the position shown in
While
Turning now to
Turning now to
In adaptor 700, first connector 702 (shown in
The inner space can have a first open end 714 having a first diameter and a second open end 716 opposite first open end 714, second open end 716 having a second diameter. The inner space can further have an inner diameter measured at a point between first open end 714 and second open end 716. The first diameter and the second diameter can be smaller than the outer equatorial diameter of spherical segment 706, and the inner diameter can be larger than the outer equatorial diameter. In this arrangement hollow spherical segment 706 can be captured in the inner space while remaining moveable relative to the receiving component.
The gimbal structure of adaptor 700 can be assembled by placing spherical segment 706 into ring 712. Spherical segment 706 does not pass through ring 712 because the outer equatorial diameter of spherical segment 706 is larger than the diameter at second open end 716. Next, spacer ring 710 can be placed on ring 712 and around spherical segment 706. Subsequently, ring 708 can be placed on spacer ring 710 and also around spherical segment 706. Then, first ring 708, spacer ring 710, and second ring 712 can be secured to one another, using for example fasteners such as screws that extend through all three rings. As the diameter at open end 714 is smaller than the outer equatorial diameter of spherical segment 706, spherical segment 706 cannot pass through open end 714 either, and is as such captured in the inner space defined by rings 708, 710, and 712 and between first open end 714 and second open end 716. While captured, spherical segment 706 can tilt relative to the rings 708, 710, and 712 along three different axes. This type of movement can be analogous to a gimbal or a universal joint movement. Moreover, while
In other examples of the gimbal structure, the inner component need not be a spherical segment, and can be substantially spherical or have a different curvature profile. Moreover, the receiving component need not be formed of three rings, and can have a structure different than that shown in
Hollow spherical segment 706 can define a light conduit for passage of the light generated by a light source such as light source 100 or 200. Moreover, first connector 702 (shown in
While
To connect a light source such as light source 100 to adaptor 900 via first connector 902, the housing connector can be received into light conduit 906 through first open end 910. The housing of the light source can deform the two tines 908 away from one another and also away from a central axis of light conduit 906, against the resilient force of tines 908. This resilient force can, in turn, secure the light source to adaptor 900.
Adaptor 900 can also comprise a second open end 912 opposite first open end 910. Walls of light conduit 906 can be turned back or doubled back at second open end 912 to form a lip 914 proximate second open end 912. Lip 914 can form part of second connector 904.
Moreover, while
In some examples, not shown, support portion 1112 can be reversibly connectable to portion 1114 or other portion of trim base 1102. Such a detachable support portion, that can reversibly connect to both a light source/adaptor and a trim, can also be described itself as another example adaptor. The first connector of such an adaptor can comprise clips 1106, and the second connector can comprise components such as connecting members 1116 that can reversibly connect to portion 1114 or other portions of trim base 1102. Moreover, in such an adaptor the first connector can be described as being pivotably connected to the second connector, with the second connector being able to reversibly tilt along an axis relative to the first connector.
The example light sources, adaptors, and trims described herein can be combined in many different combinations. Since light sources tend to be relatively expensive to produce, a few different types of light sources such as light sources 100 or 200 can be produced. These light sources can then reversibly connect to one of a large variety of trims or to adaptors which can in turn connect to trims. Adaptors and trims are relatively less expensive to produce, and may be subject to less or no testing or certification. As such, large varieties of adaptors and trims can be relatively quickly and inexpensively produced. Since light fixtures can be modularly assembled from the light sources, trims, and adaptors, the large variety of trims and adaptors can provide a large selection of light fixtures, which can be produced and stocked more quickly and less expensively than if an equal number and variety of light fixtures had to be produced in one piece and including a dedicated light fixture.
The spiral threading coupling between the light source, adaptor, and trim can provide for a quick, reversible, and yet mechanically strong coupling. Moreover, in cases where the connections between the light source, adaptor, and trim are to be tested and certified for being air-tight or moisture/vapor impermeable to predetermined thresholds, the spiral threading couplings can be designed to meet these thresholds.
In addition, the light fixtures described herein can be packaged as kits comprising a light source and one or more of: one or more trims and one or more adaptors. These light sources, adaptors, and trims can be similar to those described herein.
The light fixtures described herein can be installed by first obtaining a light source similar to a light source described herein, including but not limited to light sources 100 and 200. Next, the light source can be coupled to a trim to form the light fixture, and the coupling can be reversible. In some examples, coupling the light source to the trim can be indirect, comprising coupling the light source to an adaptor and coupling the adaptor to the trim. In other examples, the light source can be directly coupled to the trim.
Next, the light fixture can be inserted into an opening in the substrate in which the fixture is to be installed. After the inserting, the light fixture can be secured to the substrate, for example using resiliently- or spring-biased clips of the trim. In some examples, the light source need not be inserted into an opening in the substrate, and can be secured to a surface of the substrate.
The above-described are examples and alterations and modifications may be effected thereto, by those of skill in the art, without departing from the scope of the invention which is defined solely by the claims appended hereto.
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Number | Date | Country | |
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Parent | 29640775 | Mar 2018 | US |
Child | 16026604 | US |