The present technology relates to light fixtures, and more particularly to light fixtures that have a pliable diffuser shade to diffuse light emitted from the light fixture.
Light fixtures having large luminous surfaces are often used to illuminate large residential and commercial spaces. Such large luminous surface are desired for architectural scale and to reduce average surface brightness and the associated potential for glare while still providing a high total light output. Typically, these luminaires are comprised of large rigid plastic diffuse panels to create luminous surfaces, making them unable to collapse and thus necessitating increased packaging and warehousing footprints, increased weight, and, subsequently, an increased level of shipping associated carbon emissions.
The terms “invention,” “the invention,” “this invention” and “the present invention” used in this patent are intended to refer broadly to all of the subject matter of this patent and the patent claims below. Statements containing these terms should be understood not to limit the subject matter described therein or to limit the meaning or scope of the patent claims below. Embodiments of the invention covered by this patent are defined by the below, not this summary. This summary is a high-level overview of various aspects of the invention and introduces some of the concepts that are further described in the Detailed Description section below. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used in isolation to determine the scope of the claimed subject matter. The subject matter should be understood by reference to appropriate portions of the entire specification of this patent, any or all drawings and each claim.
An embodiment of the present invention relates to a light fixture having a light engine with at least one light source and a shade formed of a light transmissive, pliable material adapted to diffuse light emitted from the at least one light source outwardly from the light fixture.
The disclosure will be readily understood by following detailed description in conjunction with the accompanying drawings, in which:
The subject matter of embodiments of the present invention is described here with specificity to meet statutory requirements, but this description is not intended to limit the scope of the claims. The claimed subject matter may be embodied in other ways, may include different elements or steps, and may be used in conjunction with other existing or future technologies. This description should not be interpreted as implying any particular order or arrangement among or between various steps or elements except when the order of individual steps or arrangement of elements is explicitly described. Each example is provided by way of illustration and/or explanation, and not as a limitation. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a further embodiment. Upon reading and comprehending the present disclosure, one of ordinary skill in the art will readily conceive many equivalents, extensions, and alternatives to the specific, disclosed luminaire types, all of which are within the scope of embodiments herein.
In the following description, positional terms like “above,” “below,” “vertical,” “horizontal,” “bottom,” “top,” and the like are sometimes used to aid in explaining and specifying features illustrated in the drawings as presented, that is, in the orientation in which labels of the drawings read normally. These meanings are adhered to, notwithstanding that the luminaires herein may be mounted to surfaces that are not horizontal. When light is said to be emitted “downwardly” at least most of such light is emitted across one or more angles that are below horizontal when a luminaire is oriented as shown in the drawings; such angles include nadir but are not limited to nadir. Similarly, when light is said to be emitted “upwardly” at least most of such light is emitted across one or more angles that are above horizontal when a luminaire is oriented as shown in the drawings; such angles include zenith but are not limited to zenith.
The light fixture 100 is shown as having a generally rectangular shape; however, the light fixture 100 may have any desirable shape, including, but not limited to, curved, cylindrical, conical, etc.
The light fixture 100 may be suspended from a ceiling or other structure using at least one suspension cable 129. The suspension cable 129 may extend from the light engine 102 to support the light fixture 100. In addition, a power cable 119 may also extend from the ceiling or structure to the light engine 102 to provide power to the light sources within the light engine 102.
With reference to
The lateral sides of the channel 120 are defined by the inner walls 122 of lateral wings 118a, 118b. The channel 120 may extend entirely or only partially along the length of the mount body 106. As shown in
The mount body 106 may be formed of any material having sufficient structural integrity and rigidity. Suitable materials include, but are not limited to, polymeric or metallic (e.g., steel, aluminum, etc.) materials. The mount body 106 may be formed using various methods, including, but not limited to, molding, extruding, casting, etc. In some embodiments, the mount body 106 is formed from extruded aluminum given the relatively lightweight nature of this material and its efficient thermal management properties. Formation via an extrusion process is a cost-effective and simple way to manufacture mount bodies 106 of different lengths. The mount body 106 may be formed of any length depending on the desired scale of the light fixture 100. Moreover, the mount body 106 may extend along an entirely linear path (i.e., have one longitudinal axis) or, in other embodiments, the mount body 106 may assume other non-linear shapes (e.g., curved, circular, zigzag, etc.), depending on the intended geometry of the light fixture 100. One of skill in the art will understand that the geometry of the mount body 106 illustrated in the figures is for illustrative purposes only and should not be considered limiting on embodiments of the present invention.
The light sources 108 are supported on the mount body 106 to emit light into the channel 120. The light sources 108 are illustrated as mounted onto mounting feet 116a, 116b but could be mounted at other locations and in other ways on the mount body 106. In some embodiments, the light sources 108 are light emitting diodes (LED) 130 positioned on one or more printed circuit boards (PCB) 132, but other light sources, such as but not limited to incandescent, halogen, or fluorescent light sources, are certainly contemplated herein.
An optical film 134 is oriented relative to the mount body 106 to diffuse and/or shape the light emitted by the light sources 108. The optical film 134 may be formed from any suitable material. In embodiments, the optical film 134 is formed of a polymeric material, such as, but not limited to, polyethylene terephthalate (PET). In some embodiments, the optical film 134 is designed to reduce high angle light such that more of the emitted light is directed downwardly out of the channel 120. Texturing or other enhancements may be provided on and/or within the optical film 134 to help accomplish this. In some embodiments, at least one surface of the optical film 134 is provided with conical microstructures.
In the illustrated embodiment, the optical film 134 spans the width and covers the opening of the channel 120 (defined between the inner walls 122). In the illustrated embodiment, the opposing lateral edges 136 of the optical film 134 are positioned within notches 138 formed in the inner walls 122 of lateral wings 118a, 118b. However, the optical film 134 could be retained relative to the light sources 108 in other ways.
The shade 104 is positioned relative to the light engine 102 to conceal the light engine 102 and to receive and diffuse light emitted therefrom. The shade 104 is generally formed of one or more shade walls 140. In the embodiments illustrated in
The shade 104 may be formed from any material that diffusely transmits light. In some embodiments, it is desirable that the material have a light transmission rate of at least 60%, at least 65%, at least 70%, at least 75%, at least 80%, at least 85%, at least 90%, and/or at least 95%. While the shade 104 may be formed of rigid materials, in some embodiments the shade 104 is formed of a pliable material that permits the shade 104 to be folded, wrapped, or otherwise collapsed such that the footprint of the shade (and thus of the overall light fixture 100) may be reduced when the light fixture 100 is in an un-installed state. The shade 104 may be formed from any flexible or pliable material that diffuses light, such as, but not limited to, fabric materials, thin polymeric materials, and/or paper materials. In some embodiments, the shade 104 is formed of a diffusing fabric material, such as, but not limited to, nonwoven polypropylene (PP). While the fabric may have any fiber density, fabrics having fiber densities between 60 to 100 grams per square meter (GSM) may be suitable for some applications.
While the shade 104 may be formed integrally, in some embodiments panels of the diffuser material are formed and attached at seams between the shade walls 140 to create the shade 104. The panels forming the shade 104 may be assembled using French seams, Serger seams, folded hems, bias bound seams or any other sewing or attachment methods known in the art. In the illustrated embodiment of
The shade 104 may be attached to the light engine 102 using any number of attachment means, including, but not limited to, chemical (e.g., adhesives) or mechanical (e.g., screws, clips, etc.) attachment means. In some embodiments, the shade 104 extends over the light engine 102 such that the light engine 102 is covered by, and concealed within, the shade 104. In some embodiments, the top wall 140f of the shade 104 is positioned over and supported by the mount body 106 such that the shade 104 is essentially suspended from the light engine 102. In one such embodiment (see
Additional structure may be provided in the shade 104 to impart structural rigidity and integrity to the shade 104. For example, one or more shade tensioning members (collectively 160) may be provided to extend along at least a portion of the bottom wall 140e of the shade 104 and may be of sufficient weight to impart rigidity across the bottom of the shade and to tension some or all of the shade walls 140. The various embodiments of the shade tensioning members 160 disclosed herein may be affixed to the shade 104 or may be insertable and removeable from the shade 104 (such as, e.g., via a slit and/or pocket in a wall 140 of the shade 104). In some embodiments, the shade tensioning member 160 is suspended from the light engine 102 via at least one tension wire 176 (see
In
Shade tensioning members 160 can be formed from opaque materials (e.g., metals, opaque plastics) that impede light from emitting from the bottom wall 140e of the shade 104 or can be formed of a transparent or translucent material (e.g., plastics, such as polyethylene terephthalate (PET) or acrylic (PMMA)) that permits light to emit from the bottom wall 140e of the shade 104. For example, the shade tensioning member 160 of
In some embodiments, one or more structural inserts 173 (see
Additionally, and as shown in
In use, the light sources 108 emit light into the channel 120. Some of the emitted light exits directly through the optical film 134 and into the shade 104, while other of the emitted light is reflected off of the inner walls 122 of lateral wings 118a, 118b and then through the optical film 134. Regardless, in some embodiments the optical film 134 effectively narrows the angle of the emitted light passing through the optical film 134 to reduce high angle light. The narrowed light then impinges upon the shade 104 and exits the light fixture 100 from the shade walls 140. In some embodiments, some of the light exits the light fixture 100 from the opposing lateral side walls 140a, 140b and opposing end walls 140c, 140d. Thus, light emitted from the light source having a generally Lambertian distribution (see
Moreover, the reflective outer walls 124 of lateral wings 118a, 118b diffusely reflect light outwardly toward the shade 104 to help prevent dark spots or shadows near the top of the shade 104. This also renders the light engine 102 substantially or entirely invisible within the shade 104 when the light fixture 100 is illuminated. This same phenomenon applies to the opaque shade tensioning members 160 provided at the bottom of the shade 104 (should they be used), such as the beveled longitudinal sidewalls 167a and/or end walls 167b shown in the embodiment of
Moreover, in some embodiments light exits the light fixture 100 downwardly via the bottom wall 140e of the shade 104 (or just via the bottom of the shade 104 if it does not have a bottom wall 140e) to further illuminate the space, particularly the space directly below the light fixture 100. It is also contemplated that one or more light sources may be provided to emit light upwardly from the light fixture and toward the ceiling. For example, light sources could be provided on the top surface 113 of the top plate 112 of mount body 106 such that the resulting light fixture provides both uplight and downlight.
Given the pliable nature of the material from which the shade 104 is formed, light fixtures 100 in accordance with some embodiments may be broken down for shipment and storage by rolling, wadding up, crumpling, or otherwise collapsing the shade 104 but then deploying the shade 104 to create large luminance surfaces for use. In other words, some light fixtures 100 contemplated herein are configured to have deployed dimensions that are significantly greater than their reduced dimensions for storage and shipment. In some embodiments, the shade 104 is capable of or configured to wrap around the light engine 102 or essentially conform to the shape of the light engine 102. In some embodiments, the volume defined by the shade 104 when the light fixture is installed for use can essentially be eliminated for shipment and storage such that the dimensions of the light fixture 100 in a collapsed or stored state are substantially the same as the dimensions of the light engine 102 alone. This reduces storage and shipment costs.
The various aspects, embodiments, implementations, or features of the described embodiments can be used separately or in any combination. In particular, it should be appreciated that the various elements of concepts from
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, or gradients thereof, unless otherwise indicated herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate embodiments of the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
As used herein, the term “substantially” refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result. For example, an object that is “substantially” enclosed would mean that the object is either completely enclosed or nearly completely enclosed. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking the nearness of completion will be so as to have the same overall results as if absolute and total completion were obtained.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. The invention is susceptible to various modifications and alternative constructions, and certain shown exemplary embodiments there are shown in the drawings and have been described above in detail. Variations of those preferred embodiments, within the spirit of the present invention, may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, it should be understood that there is no intention to limit the invention to the specific form or forms disclosed, but on the contrary, this invention includes all modifications and equivalents of the subject matter recited in the claim appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context. The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described embodiments. Thus, the foregoing descriptions of specific embodiments are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the described embodiments to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.
Number | Name | Date | Kind |
---|---|---|---|
10845042 | Shellman | Nov 2020 | B1 |
20190063721 | Chun | Feb 2019 | A1 |
20210080074 | Chen | Mar 2021 | A1 |