The present invention relates to a light flux controlling member, a light-emitting device, a surface light source device, and a display device.
In recent years, a direct surface light source device including a plurality of light-emitting elements as a light source is used in transmission image display devices such as liquid crystal displays. A large number of light-emitting elements may be disposed to illuminate a wide range with light.
PTL 1 discloses a light flux controlling member (microarray lens) suitable for being disposed over a plurality of light-emitting elements. A plurality of lenses is connected by a support plate in these microarray lenses, and one microarray lens is disposed above the plurality of light-emitting elements (mini LEDs) disposed on a substrate. This configuration eliminates the necessity to dispose lenses individually above corresponding light-emitting elements, and improves the ease of handling at the time of mounting, facilitating the mounting.
PTL 1
The present inventors attempted to reduce the number of light-emitting elements by increasing the distance between light-emitting devices in a surface light source device in which a large number of light-emitting devices including the above-mentioned plurality of light-emitting elements and a light flux controlling member disposed over them are disposed. To reduce the number of light-emitting elements, it is necessary to spread light from the light-emitting element to a wider range using the flux controlling member while suppressing generation of the luminance unevenness (darkened points).
To be more specific, the present inventors increased the distance between light-emitting devices 200′ disposed in a grid pattern as illustrated in
An object of the present invention is to provide a light flux controlling member that can suppress darkening in the region between light-emitting devices even when the distance between light-emitting devices is increased. In addition, another object of the present invention is to provide a light-emitting device and a surface light source device including the light flux controlling member.
A light flux controlling member according to an embodiment of the present invention is configured to control a distribution of light emitted from a plurality of light-emitting elements disposed on a substrate when the light flux controlling member is disposed over the plurality of light-emitting elements, the light flux controlling member including: a plurality of incident units configured to allow incidence of the light emitted from the plurality of light-emitting elements; and an emission unit disposed between each of the plurality of incident units in a direction along the substrate, and configured to emit light entered from the plurality of incident units while guiding the light. Each of the plurality of incident units includes: an incidence surface disposed on a rear side of the light flux controlling member, and configured to allow incidence of light emitted from each of the plurality of light-emitting elements; and a reflection surface disposed at a position opposite to each of the plurality of light-emitting elements with the incidence surface between the reflection surface and each of the plurality of light-emitting elements on a front side of the light flux controlling member, the reflection surface being configured to laterally reflect, in a direction away from an optical axis of each of the plurality of light-emitting elements, light entered from the incidence surface. At least a part of a side surface of the light flux controlling member is configured such that θ2 is smaller than θ1, where, in plan view of the light flux controlling member, L is a line connecting a gravity center G1 of the light flux controlling member and a center G2 of the reflection surface, L1 is a line connecting a center P1 of a light-emitting surface of each of the plurality of light-emitting elements and a point P2 on the side surface of the light flux controlling member where light emitted from the center P1 of the light-emitting surface and reflected by the reflection surface directly reaches, L2 is a line along light emitted from the point P2 to outside of the light flux controlling member, θ1 is an angle between L and L1, and θ2 is an angle between L2 and a line L′ that is parallel to L.
A light-emitting device according to an embodiment of the present invention includes: a plurality of light-emitting elements disposed on a substrate; and the light flux controlling member according to claim 1 that is disposed over the plurality of light-emitting elements.
A surface light source device according to an embodiment of the present invention includes: the light-emitting device; and an optical sheet or a light diffusion plate configured to transmit light emitted from the light-emitting device.
A display device according to an embodiment of the present invention includes: the surface light source device; and a display member configured to be illuminated with light emitted from the surface light source device.
According to the present invention, it is possible to provide a light flux controlling member that can suppress darkening in the region between light-emitting devices even when the distance between light-emitting devices is increased.
In addition, according to the present invention, it is possible to provide a light-emitting device, a surface light source device and a display device including the above-mentioned light flux controlling member.
Hereinafter, one or more embodiments of the present invention will be described in detail with reference to the drawings. In the following description, a surface light source device suitable for a backlight of a liquid crystal display device or the like will be described as a typical example of the surface light source device according to the present invention. Such a surface light source device can be used as display device 100′ in combination with display member 102 (such as a liquid crystal panel) configured to be illuminated with light from the surface light source device (see
As illustrated in
As illustrated in
Light-emitting element 220 is a light source of surface light source device 100 and is mounted on substrate 210. In the present embodiment, the plurality of light-emitting elements 220 is disposed in a grid pattern (matrix pattern). In addition, in the present embodiment, the pitch of light-emitting elements 220 disposed between light-emitting devices 200 is greater than the pitch of light-emitting elements 220 disposed in light-emitting device 200. Light-emitting element 220 is, for example, a light-emitting diode (LED). In addition, while the type of light-emitting element 220 is not limited, light-emitting element 220 that emits light from the top surface and the side surface (e.g., a COB light-emitting diode) and the like is favorably used for light-emitting device 200 according to the present embodiment. For example, the color of the light emitted from light-emitting element 220 is, but not limited thereto, white, blue, RGB or the like. Preferably, light-emitting element 220 has a size of, but not limited thereto, 0.1 mm to 0.6 mm, more preferably 0.1 mm to 0.3 mm or greater.
Light flux controlling member 300 is an optical member that controls the distribution of light emitted from the plurality of light-emitting elements 220, and is fixed on substrate 210 to cover the plurality of light-emitting elements 220. Note that in the present embodiment, light flux controlling member 300 controls the distribution of light emitted from four light-emitting elements 220. Light flux controlling member 300 includes a plurality of incident units 310 (see
Light flux controlling member 300 is formed by integral molding. The material of light flux controlling member 300 may be any material that allows light with a desired wavelength to pass therethrough. The material of light flux controlling member 300 is, for example, an optically transparent resin such as polymethylmethacrylate (PMMA), a polycarbonate (PC), or an epoxy resin (EP), or glass. Note that the configuration of light flux controlling member 300 is described later.
Light diffusion plate 120 is a plate-shaped member having a light diffusing property, and transmits light emitted from light-emitting device 200 while diffusing the light. Normally, the size of light diffusion plate 120 is substantially the same as that of the display member such as a liquid crystal panel. Light diffusion plate 120 is formed of, for example, an optically transparent resin such as polymethylmethacrylate (PMMA), a polycarbonate (PC), polystyrene (PS), or a styrene-methylmethacrylate copolymer resin (MS). In order to provide a light diffusing property, minute irregularities are formed in the surface of light diffusion plate 120, or light diffusing members such as beads are dispersed inside light diffusion plate 120.
Optical sheet 121 may be independently used or may be used together with light diffusion plate 120. Optical sheet 121 is a sheet-shaped member, and light is transmitted through optical sheet 121 as with the light diffusion plate. Optical sheet 121 is, for example, a prism sheet, a wavelength conversion sheet that can convert the wavelength of light transmitting through it, or the like. Optical sheet 121 is used in the state where optical sheet 121 is stacked on light diffusion plate 120, for example.
In surface light source device 100 according to the present embodiment, light emitted from each light-emitting element 220 is spread by light flux controlling member 300 to illuminate a wide range of light diffusion plate 120 or optical sheet 121. The light emitted from each light flux controlling member 300 is further diffused by light diffusion plate 120. Surface light source device 100 according to the present embodiment can thus uniformly illuminate a planar display member (e.g., a liquid crystal panel).
As illustrated in
As illustrated in
Each of the incidence units 310 allows incidence of light emitted from corresponding light-emitting element 220. Incidence unit 310 includes incidence surface 320 that allows incidence of light emitted from light-emitting element 220, and first reflection surface 321 that reflects the light incident on incidence surface 320 toward emission unit 330.
Incidence surface 320 is an inner surface of a recess disposed on the rear side in light flux controlling member 300 and formed at a position opposite to light-emitting element 220 (see
First reflection surface 321 is disposed on the front side of light flux controlling member 300 at a position opposite to light-emitting element 220 with incidence surface 320 therebetween, and laterally reflects, in a direction away from light axis LA of light-emitting element 220, the light entered from incidence surface 320. To be more specific, preferably, first reflection surface 321 is configured such that substantially all of the light emitted from the center of the light-emitting surface of light-emitting element 220 is reflected at first reflection surface 321. Here, the lateral direction does not mean a direction of the outer edge of light flux controlling member, but means the outward direction in the radial direction 360° around the optical axis.
Thus, first reflection surface 321 can prevent the generation of a bright spot at a position directly above light-emitting element 220 by preventing light entered from incidence surface 320 from escaping upward, and can prevent the generation of a dark spot at a position between light-emitting elements 220 by guiding the light to the position between light-emitting elements 220. First reflection surface 321 may have any shape as long as the shape can laterally reflect the light entered from incidence surface 320. First reflection surface 321 is, for example, rotationally symmetrical (circularly symmetrical) about central axis CA of light-emitting element 220, and is configured such that the distance to the front side decreases (or it goes away from substrate 210) as the distance from light axis LA of light-emitting element 220 increases.
The generatrix from the center toward the outer periphery of that rotationally symmetrical shape is a curved or straight line inclined with respect to central axis CA. First reflection surface 321 is a recessed surface obtained by rotating that generatrix 360° with central axis CA of incidence surface 320 as a rotation axis.
In the present embodiment, incidence surface 320 and first reflection surface 321 are each an inner surface of a recess, and the area of the opening edge of the recess forming first reflection surface 321 is preferably 0.5 to 2.0 times, more preferably 0.5 to 1.5 times, and particularly preferably 0.5 to 1.3 times, the area of the opening edge of the recess constituting incidence surface 320, in plan view.
A plurality of the emission units 330 is disposed between the plurality of incident units 310. The plurality of the emission units 330 emit light entered from the plurality of incident units 310 while guiding the light. A part of light guided inside emission unit 330 reaches the side surface of light flux controlling member 300 and is then emitted to the outside. In the present embodiment, assuming that four incidence units 310 are disposed at respective corners of a virtual quadrangle, light flux controlling member 300 includes four emission units 330 disposed at positions corresponding to the four sides of the virtual quadrangle along the respective sides, and one emission unit 330 surrounded by the virtual quadrangle. As illustrated in
The shape of emission surface 333 is not limited. In the present embodiment, emission surface 333 is disposed at a position corresponding to the four sides of a virtual quadrangle. In addition, emission surface 333 is surrounded by the virtual quadrangle.
In addition, in the present embodiment, light is emitted toward the space between light-emitting devices 200 from side surface 332 (the side surface of incident unit 310 and the side surface emission unit 330) of light flux controlling member 300 in addition to the above-mentioned emission surface 333.
In addition, in the present embodiment, light flux controlling member 300 includes leg part 360. In the present embodiment, light flux controlling member 300 includes four leg parts 360 (see
Light flux controlling member 300 according to the present embodiment has a structure for suppressing generation of dark points between light flux controlling members 300 as illustrated in
With side surface 332 of light flux controlling member 300 configured in the above-described manner, light reflected by first reflection surface 321 and emitted from side surface 332 of light flux controlling member 300 (the side surface of incident unit 310) to the outside is easily emitted in a manner closer to straight line L. Thus, it is possible to suppress the darkening in a region between light-emitting devices 200, or more particularly, a region between light-emitting devices 200 adjacent to each other in the diagonal direction in the plurality of light-emitting devices 200 disposed in a grid pattern. Note that as seen in
The configuration in which θ2 is smaller than θ1 in light flux controlling member 300 according to the present embodiment is described below with reference to
As illustrated in
On the other hand, side surface 332 at a corner of light flux controlling member 300 according to the present embodiment is not concentric with the outer edge of first reflection surface 321, and located on a circle having a curvature radius smaller than (a curvature larger than) the concentric circle. The center of this circle is located on L. To be more specific, for example, as illustrated in
The relationship between θ1 and θ2 is described below in more detail with reference to
As seen in
Here, for the purpose of bring the light emitted from side surface 322 closer to L, it is also preferable to reduce the curvature radius of the corner as much as possible.
However, as illustrated in
Note that a case where the plurality of light-emitting elements 220 is disposed on a square grid pattern is described above. In this case, generation of dark points can be effectively suppressed when light flux controlling member 300 has point P2 where θ2 is smaller than θ1 within a range of 0°<θ1≤45° as illustrated in
Alternatively, the plurality of light-emitting elements 220 may be disposed in a rectangular grid pattern other than a square grid pattern. Also in this case, it suffices that the side surface of light flux controlling member is configured such that θ2 is smaller than θ1. In this manner, light is likely to be collected in the L direction, and thus generation of dark points can be suppressed as described above.
A structure that may be provided in light flux controlling member 300 for the purpose of suppressing luminance unevenness when the distance between light flux controlling members 300 is increased is described below with reference to
A structure that may be provided in light flux controlling member 300 for the purpose of more reliably suppressing generation of dark points is described below with reference to
For example, by appropriately adjusting inclination angle θ3 illustrated in
Likewise, by appropriately adjusting inclination angle θ3 illustrated in
In addition, as illustrated in
In addition, preferably, light to P3 illustrated in
To confirm the effect of light flux controlling member 300 according to the present embodiment, the illuminance distribution was simulated with surface light source device 100 including light-emitting device 200 according to the present embodiment, and a surface light source device including a light-emitting device of the related art. Simulation results are illustrated in
As can be seen in
With light flux controlling member 300, light-emitting device 200 and surface light source device 100 of the present embodiment, darkening between light-emitting devices 200 can be suppressed even when the distance between light-emitting devices 200 is increased.
The light flux controlling member, the light-emitting device and the surface light source device according to the present invention may be applied to, for example, a backlight of a liquid crystal display device and general-purpose lighting.
100 Surface light source device
100′ Display device
102 Display member
110 Housing
112 Bottom plate
114 Top plate
120 Light diffusion plate
121 Optical sheet
200, 200′ Light-emitting device
210 Substrate
220 Light-emitting element
300, 300′ Light flux controlling member
301 Rear surface
310 Incident unit
320 Incidence surface
321 First reflection surface
322 Third reflection surface
330 Emission unit
331 Second reflection surface
332, 332′ Side surface
333 Emission surface
360 Leg part
CA Central axis
LA Optical axis
G1 Gravity center
G2 Center of first reflection surface