The present invention relates to a light guide sheet mainly used for an operation of various electronic devices, and to a movable contact assembly including the light guide sheet.
Electronic devices, especially portable terminal devices, such as portable telephones, have included an operation section illuminated by, e.g. light-emitting diodes or EL elements to identify push buttons and display sheets even in dark environments Light guide sheets and movable contact assemblies used in such devices have been required to permit various illuminations inexpensively.
A predetermined portion of an outer periphery of base sheet 4 is attached to a lower surface of light guide sheet 3 with an adhesive. Movable contact 5 has substantially a dome shape and is made of an electrically conductive thin metal sheet. Plural movable contacts 5 are attached to a lower surface of base sheet 4 beneath illumination sections 2, thus forming movable contact assembly 6.
Circuit board 7 has plural wiring patterns formed on upper and lower surfaces thereof. Plural fixed contacts 8 are provided on the upper surface of circuit board 7. Fixed contacts 8 include central fixed contact 8A having substantially a circular shape and outer fixed contacts 8B substantially a horseshoe or ring shape surrounding central fixed contact 8A.
A predetermined portion of an outer periphery of movable contact assembly 6 is attached to the upper surface of circuit board 7 with adhesive layer 9. An outer periphery of movable contact 5 is placed on outer fixed contacts 8B. The center of the lower surface of movable contact 5 faces central fixed contact 8A with a predetermined gap.
Light emitter 10 is implemented by a light source, such as a light emitting diode. Plural light emitters 10 are mounted on the upper surface of circuit board 7 at the side of light guide sheet 3. Light emitter 10 has a light-emitting surface facing an edge surface of cutout 11A at an edge of base 1. Reflection sheet 11 is attached so as to cover the upper surface of cutout 11A and light emitter 10. Reflection sheet 11 is made of film having light-reflective material, such as aluminum, vapor-deposited thereon.
Display sheet 12 is light-transmissive and has a film shape. Light blocking section 112A is formed on the lower surface of display sheet 12 by, for example, printing. Predetermined portions of light blocking section 112A are punched out in shapes of, for example, characters or symbols, thus forming plural display sections 112B. Display sections 112B are disposed on the upper part of illumination sections 2 of light guide sheet 3, thus providing switch 501.
Switch 501 is mounted on an operation surface of an electronic device, such as a portable telephone. Plural central fixed contacts 8A, outer fixed contacts 8B, and plural light emitters 10 are connected to an electric circuit of the electronic device via wiring patterns.
An operation of conventional switch 501 will be described below. When a predetermined display section 112B of display sheet 12 is pressed down, light guide sheet 3 and base sheet 4 that are located below the pressed section bend downward, thereby pressing down the dome-shaped central part of movable contact 5. When a predetermined pressing power is applied, movable contact 5 is elastically reversed downward with a click feeling, causing the center of the lower surface of movable contact 5 to contact central fixed contact 8A. Thus, central fixed contact 8A and outer fixed contacts 8B are connected electrically via movable contact 5.
Furthermore, when the downward pressure to display sheet 12 is released, movable contact 5 is elastically reversed upward by an elastic returning force, causing the center of the lower surface of movable contact 5 to depart from central fixed contact 8A. Thereby, central fixed contact 8A and outer fixed contacts 8B are electrically disconnected from each other.
According to such electrical connection and disconnection of fixed contacts 8, functions of the electronic device are switched. When electric power is supplied to light emitters 10 from the electronic circuit of the electronic device according to such electrical connection and disconnection of fixed contacts 8, plural light emitters 10 emit light. The light enters into light guide sheet 3 from the edge surface thereof and transmits inside base 1 while it is reflected.
The light is further reflected from plural illumination sections 2 to illuminate display sections 112B from below. Since plural display sections 112B are illuminated, a user can identify the displayed characters and symbols on display section 112B even in dark environments, and thus can executing out operations easily.
In conventional movable contact assembly 6 and switch 501, in order to prevent light from leaking to the upper part of light emitter 10, plural reflection sheets 11 as separate components are attached on the upper surfaces of cutouts 11A and light emitters 10 at an edge of base 1. Therefore, the number of components is increased, and the time required for assembly is increased. As a result, switch 501 becomes more expensive.
A light guide sheet is adapted to be used with a light emitter. The light guide sheet includes a light-transmissive base, a light inlet section having bonded to a lower surface of the base, and an illumination section for diffusing the light entering into the base. The light inlet section has an upper surface and an edge surface connected to the upper surface. The upper surface of the light inlet section is bonded to the lower surface of the base. Light emitted from the light emitter enters into the edge surface the light inlet section. The light inlet section causes the entering light to enter into the base. The light inlet section has a refractive index lower than a refractive index of the base.
The light guide sheet provides a movable contact assembly capable of reliably illumination inexpensively
Light inlet section 15 is provided on an end of lower surface 1B of base 1. Light inlet section 15 is made of light-transmissive material, such as epoxy, polyester or fluorocarbon resin, by, for example, printing. Light inlet section 15 has a thickness ranging from 0.1 mm to 0.2 mm. Light inlet section 15 has a refractive index lower than that of base 1. Light inlet section 15 has upper surface 115 bonded to lower surface 1B of base 1, lower surface 215 opposite to upper surface 115, edge surface 315 connected to upper surface 115 and lower surface 215, and edge surface 415 opposite to edge surface 315.
Adhesive layer 9 made of acrylic or silicone adhesive agent is formed on lower surface 1B of base 1. Adhesive layer 9 faces edge surface 415 of light inlet section 15. Reflective layer 16 is formed on upper surface 1A of base 1 by, for example, printing. Reflective layer 16 faces light inlet section 15 via base 1, and is located at the opposite side to light inlet section 15. Base 1, illumination sections 2, light inlet section 15 and reflective layer 16 constitute light guide sheet 17.
Base sheet 4 is made of resin film, such as polyethylene terephthalate film. Movable contact 5 is made of an electrically conductive thin metal sheet, such as a copper alloy sheet or a steel sheet. Movable contact 5 has convex upper surface 5A, concave lower surface 5B opposite to upper surface 5A, and outer periphery 5C. Upper surface 5A of movable contacts 5 is attached to lower surface 44B of base sheet 4. A predetermined portion of the outer periphery of base sheet 4 is attached to lower surface 1B of base 1 of light guide sheet 17 with adhesive agent, such as acrylic or silicone adhesive agent. Movable contact 5 is located at the opposite side to illumination sections 2, and faces illumination sections 2 across base sheet 4.
Separator 18 is made of removable film of, for example, polyethylene terephthalate. Separator 18 is attached to lower surface 44B so as to cover an entire surface of lower surface 44B of base sheet 4 to prevent dust or the like from adhering to lower surface 5B of movable contacts 5 during storage or transportation, thus providing movable-contact assembly 19.
Separator 18 is peeled off from movable contact assembly 19 shown in
Light emitter 10 is implemented by a light-emitting device, such as a light-emitting diode, and has light-emitting surface 10C from which light is emitted. Light emitter 10 is mounted on upper surface 7A of circuit board 7 such that light-emitting surface 10C faces edge surface 315 of light inlet section 15. Lower surface 1B of base 1 covers upper surface 10A of light emitter 10.
Display sheet 12 is made of light-transmissive film. Light blocking section 112A is formed on lower surface 12B of display sheet 12 by, for example, printing. Portions of display sheet 12 exposed from light blocking section 112A have shapes of characters or symbols, and form light-transmissive display section 112B. Display section 112B faces illumination sections 2 of light guide sheet 17, thus providing switch 1001.
Thus, light guide sheet 17 is used together with light emitter 10. Light-transmissive base 1 has a film shape and has lower surface 1B. Light inlet section 15 has upper surface 115 bonded to lower surface 1B of base 1, and edge surface 315 connected to upper surface 115. Light emitted from light emitter 10 enters into edge surface 315. Light inlet section 315 allows the light to enter into base 1. Illumination section 2 diffuses the light entering into base 1. Light inlet section 15 has a refractive index lower than that of base 1.
An operation of switch 1001 will be described. When a user presses down a predetermined display section 112B of display sheet 12, light guide sheet 17 and base sheet 4 that are located below the pressed section bend downward, thereby pressing down the center of movable contact 5. When a pressing force larger than a predetermined level is applied, movable contact 5 is elastically reversed downward with a click feeling, and causes the center of the lower surface of movable contact 5 to contact central fixed contact 8A, thereby connecting central fixed contact 8A electrically to outer fixed contacts 8B via movable contact 5.
When the pressing force applied to display sheet 12 is released, movable contact 5 is elastically reversed upward by its elastic returning force, and causes the center of the upper surface of movable contact 5 to depart from central fixed contact 8A, thereby disconnecting central fixed contact 8A electrically from outer fixed contacts 8B.
The electrical connection and disconnection of fixed contacts 8 switch functions of electric device 2001, and allows electronic circuit 1002 to supply a power to light emitters 10 to cause light emitters 10 to emit light from light-emitting surfaces 10C. The emitted light enters into edge surface 315 of light inlet section 15, enters from light inlet section 15 to the inside of light guide sheet 17, and transmits in base 1 while being reflected.
The entering light is diffused at illumination sections 2 to illuminate display section 112B of display sheet 12 from below. When display section 112B is illuminated, the user can easily identify displayed characters or symbols even in dark environments, thus operating electronic device 2001 easily.
An operation of light inlet section 15 will be described below.
As shown in
On the other hand, as shown in
Edge surfaces 315A to 315C of light guide layers 15A to 15C are flush with each other to form edge surface 315 of light inlet section 15. The length from edge surface 315B to edge surface 415B opposite to edge surface 315B of light guide layer 15B is shorter than the length from edge surface 315A to edge surface 415A opposite to edge surface 315A of light guide layer 15A. Furthermore, the length from edge surface 315C to edge surface 415C opposite to edge surface 315C of light guide layer 15C is shorter than the length from edge surface 415B to edge surface 315B of light guide layer 15B. This structure, as shown in
Reflective layer 16 facing light inlet section 15 across base 1 reflects the light entering from light guide layers 15A, 15B, and 15C to the inside of base 1, and allows the reflected light to transmit in base 1 without a leak from base 1.
Light inlet section 15 allows the light to enter into base 1 reliably. Reflective layer 16 allows the light entering into base 1 to transmit in base 1 reliably, to illuminate illumination sections 2 brightly and reliably.
Reflective layer 16 and light inlet section 15 are formed on upper surface 1A of base 1 and lower surface 1B of base 1, respectively, such that they are formed unitarily with each other by, for example, printing, thereby constituting light guide sheet 17. Consequently, separated components, such as a reflection sheet, are not needed. Furthermore, only by attaching movable contact assembly 19 to upper surface 7A of circuit board 7 on which light emitter 10 is mounted with adhesive layer 9, switch 1001 can be fabricated easily and inexpensively.
In movable contact assembly 19 shown in
Illumination sections 2 can be formed on lower surface 1B of base 1 by printing. However, illumination sections 2 can be formed on upper surface 1A of base 1, providing the same effects. Furthermore, illumination sections 2 can be formed by methods other than printing, such as adhesion, inkjet method, laser processing, pressing processing, or molding processing.
According to the embodiment, terms, such as “upper surface” and “lower surface”, indicating directions indicates relative directions that depend upon only the relative positional relation of the components, such as base 1 and light inlet section 15, of light guide sheet 17, and do not indicate absolute directions, such as a vertical direction.
Number | Date | Country | Kind |
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2009-144898 | Jun 2009 | JP | national |