1. Field of the Invention
The present invention relates to a light-irradiating device for irradiating light to a sheet member being fed and a thermal printer having an optical fixer for fixing a thermal recording paper by irradiating a fixing light thereto.
2. Description of the Prior Arts
A thermal printer is provided with an optical fixer as a light-irradiating device for fixing a thermally recorded image onto a thermal recording paper with irradiated light. As the light source, in addition to a fluorescent lamp, alight-emitting element array in which a large number of light-emitting elements are arranged linearly is used. Both the light-emitting element array and the fluorescent lamp are arranged so that their longitudinal directions extend along a width direction of the thermal recording paper, and the length of them is determined in accordance with the width of the thermal recording paper. For example, an optical fixation is performed by irradiating the light to the entire recording area while feeding the thermal recording paper in a direction (sub-scanning direction) crosswise to its width direction (main-scanning direction).
In the thermal printer disclosed in Japanese Patent Laid-Open Publication H6-155777, a transparent paper guide for transmitting the fixing light is provided between the optical fixer and the feeding path of the thermal recording paper, so that it is possible to prevent paper jamming and abnormal coloration. The paper jamming occurs when the front end of the thermal recording paper enters into the opening of the reflector of the optical fixer; while the abnormal coloration occurs by exposing the thermal recording paper to the high heat generated from the fixing light source. However, there is a problem that the thermal recording paper adheres to the paper guide due to static electricity caused by friction between the paper guide and the thermal recording paper. In order to solve such problem, there is a paper guide in which a rib projecting toward a recording surface of the recording paper is formed on a surface facing the thermal recording paper. The contact area between the paper guide and the thermal recording paper becomes small by forming the projecting rib, so that the adhering caused by the static electricity can be prevented.
However, since the light emitted from the light-emitting element array is less divergent than that from the fluorescent lamp, if the light-emitting element array is used as the light source, a shadow is cast on the recording surface of the thermal recording paper corresponding to the projecting rib, so that a light emitting amount of the fixing light is varied in the width direction of the thermal recording paper. Therefore, there arises a problem in that fixing unevenness occurs.
An object of the present invention is to provide a light-irradiating device in which it is possible to prevent a sheet member from adhering to a transparent paper guide and to reduce variation of a light emitting amount in a width direction of the sheet member.
Another object of the present invention is to provide a thermal printer in which it is possible to prevent adhesion of a thermal recording paper and to reduce fixing unevenness in a width direction of the thermal recording paper by using the above-mentioned light-irradiating device as an optical fixer.
In order to achieve the above objects, a light-irradiating device of the present invention includes a light-emitting element array in which plural light-emitting elements are arranged, and a light-emitting apparatus for irradiating light toward a sheet member, and a guide member which is disposed between the light-emitting element array and a feeding path of the sheet member and is formed by a transparent body for transmitting the light emitted from the light-emitting apparatus. A rib projecting toward the feeding path is formed at a position to overlap with the light-emitting element array on a first surface of the feeding path side of the guide member. The projecting rib prevents the sheet member from adhering to the guide member due to static electricity. In addition, a peripheral part of the rib is deformed in order to vanish a shadow caused by an edge of the rib. Instead of deforming the peripheral part, the rib may be formed on a position to overlap with an area between the two light-emitting elements adjoining in the width direction of the sheet member.
According to the preferred embodiment of the present invention, the thermal printer includes a thermal head for color-recording an image by heating the thermal recording paper, an optical fixer having a light-emitting array in which plural light-emitting elements are arranged so as to irradiate fixing light toward the thermal recording paper with thermally recorded, and a paper guide which is disposed between the light-emitting element array and the feeding path of the thermal recording paper, and is made of a transparent material for transmitting the fixing light. A rib projecting toward the feeding path is formed at a position to overlap with the light-emitting element array on a first surface in the feeding path side of the paper guide. The projecting rib prevents the thermal recording paper from adhering to the paper guide due to static electricity. In addition, a peripheral part of the rib is deformed in order to vanish a shadow caused by an edge of the rib.
In order to deform the peripheral part of the rib, it is preferable to form a curved concave part on a second surface in an opposite side of the first surface of the paper guide so as to overlap with the rib. A lens unit for focusing part of the fixing light toward the rib may be formed on the second surface of the paper guide overlapping with the rib. It is preferable to provide a pair of the lens units in a position to overlap with edges of the both sides of the each rib. Additionally, at least one reflection surface for reflecting the fixing light, which has been already reflected on the thermal recording paper, may be formed on the edge of the rib.
Instead of deforming the peripheral part, the arrangement of the rib may be changed. It is possible to vanish the shadow caused by the edge of the rib by way of providing the rib in a position to overlap with an area between the two light-emitting elements adjoining in the width direction of the thermal recording paper. It is preferable that an interval between the two light-emitting elements on both sides of the rib is narrower than an interval between the other light-emitting elements in the width direction.
It may be provided on the optical fixer that a first light-emitting element array overlapping with the rib and a second light-emitting element not overlapping with the rib. In this case, the light-emitting elements on the first light-emitting element array are disposed to shift a half-cycle against the light-emitting elements on the second light-emitting element array, so that it is possible to prevent the light amount from decreasing due to the rib. Moreover, on the second light-emitting element array, light-emitting intensity of the light-emitting element overlapping with the rib in the width direction is preferably higher than that of the light-emitting elements not overlapping with the rib.
According to the present invention, it is possible to prevent the light emitting amount of the fixing light from decreasing due to the edge of the rib by providing the rib for preventing the thermal recording paper from adhering to the paper guide due to the static electricity, by deforming the peripheral part of the rib, or by optimizing the arrangement of the rib. Accordingly, the fixing unevenness in the width direction of the thermal recording paper can be prevented.
The above and other subjects and advantages of the present invention will become apparent from the following detailed description of the preferred embodiments when read in association with the accompanying drawings, which are given by way of illustration only and thus are not limiting the present invention. In the drawings, like reference numerals designate like or corresponding parts throughout the several views, and wherein:
As shown in
A feeder roller 4 is in contact with an outer periphery of the recording paper roll 3 and driven by a feeding motor (not shown). When the feeder roller 4 rotates in a counter clockwise direction in the drawing, the recording paper roll 3 is rotated in a clockwise direction in the drawing, and then the color thermal recording paper 2 is fed from the recording paper roll 3. Meanwhile, when the feeder roller 4 rotates in the clockwise direction in the drawing, the recording paper roll 3 is rotated in the counter clockwise direction in the drawing, and then the color thermal recording paper 2 is withdrawn to the recording paper roll 3.
A feeder roller pair 5 for nipping and conveying the color thermal recording paper 2 is disposed adjacent to the recording paper roll 3. The feeder roller pair 5 is constituted of a capstan roller 6 rotated by the feeding motor (not shown) and a pinch roller 7 pressed against the capstan roller 6. The feeder roller pair 5 is rotated with nipping the color thermal recording paper 2, so that the color thermal recording paper 2 is reciprocally fed in an advancing direction toward the right side of the drawing and in a withdrawing direction toward the left side of the drawing.
As is well known, the color thermal recording paper 2 includes a cyan thermosensitive coloring layer, a magenta thermosensitive coloring layer, and a yellow thermosensitive coloring layer overlaid on a support in sequence. The yellow thermosensitive coloring layer, which is the farthest from the support, has the highest heat sensitivity and develops the yellow color by application of relatively low heat energy. The cyan thermosensitive coloring layer, which is the closest to the support, has the lowest heat sensitivity and develops the cyan color by application of relatively high heat energy. The yellow thermosensitive coloring layer loses its coloring ability when near-ultraviolet rays of a wavelength peaking at 420 nm are applied thereto. The magenta thermosensitive coloring layer develops the magenta color with heat energy in between for coloring the yellow and cyan thermosensitive coloring layers, and loses its coloring ability when ultraviolet rays of a wavelength peaking at 365 nm are applied thereto.
A thermal head 8 and a platen roller 9 are disposed on the downstream side of the feeder roller pair 5 so as to hold a feeding path for the color thermal recording paper 2 in between. The thermal head 8, which is disposed above the feeding path of the color thermal recording paper 2, has a heating element array 10 including a large number of heating elements arranged linearly in a main scanning direction. The heating element array 10 generates heat energy in response to pixel density. A radiator plate 11 for cooling the thermal head 8 is attached to an upper part of the thermal head 8.
The platen roller 9 is disposed under the feeding path in opposition to the heating element array 10. The platen roller 9 can move up and down by a shifting mechanism such as a cam and a solenoid, and is biased against the thermal head 8 by a spring (not shown). The platen roller 9 moves downward by the shifting mechanism at the time of feeding or discharging the recording paper, so that an interspace is formed between the platen roller 9 and the thermal head 8.
When the color thermal recording paper 2 is fed by the feeder roller pair 5 in the advancing direction, the thermal head 8 presses the color thermal recording paper 2 against the platen roller 9 and heats each thermo sensitive coloring layer by the heating element array 10 to record each image of yellow, magenta and cyan thereon. The platen roller 9 is rotated in accordance with the feeding of the color thermal recording paper 2.
An optical fixer 12 as a fixing light source is disposed on the downstream side from the thermal head 8 in the advancing direction. When the color thermal recording paper 2 is fed by the feeder roller pair 5 in the advancing direction, the optical fixer 12 is operated to fix the image of each color by irradiating the fixing light corresponding to each thermo sensitive coloring layer to entire recording area 2a (see
The optical fixer 12 is constituted of a light emitting element array for yellow (yellow LED array) 13, a light emitting element array for magenta (magenta LED array) 14, an attachment stage 15 and a paper guide 16. As shown in
The yellow LED 17 emits yellow fixing light which is near-ultraviolet rays of a wavelength peaking at 420 nm, while the magenta LED 18 emits magenta fixing light which is near-ultraviolet rays of a wavelength peaking at 365 nm. As the LEDs 17, 18, a chip-shaped LED without a lead section for wire connection is used, for example, to emit the fixing light from a surface (top surface) facing the color thermal recording paper 2 and a side surface thereof.
The attachment stage 15 is made of metal with high heat-radiating property such as aluminum, and has an attachment surface provided with grooves 15a-15c which take approximately T-shape in the sub-scanning direction. The LED arrays 13, 14 are respectively disposed on a bottom surface of the each groove by one line.
The planar size of the paper guide 16 is the same as the size of an opening of the attachment stage 15, so that the opening is covered by the paper guide 16. As a material for the paper guide 16, a transparent acrylic plate is used for example to transmit the fixing light emitted from the LED arrays 13, 14 through the paper guide 16. The paper guide 16 prevents the color thermal recording paper 2 from entering into the opening when the color thermal recording paper 2 passes through the optical fixer 12, and, in addition, guides the color thermal recording paper 2.
As shown in
A recess part 21 is formed in a position corresponding to each rib 20 on the upper surface (rear surface) of the paper guide 16. The recess part 21 having a curved surface corresponding to a projecting surface of the rib 20 diffuses the light emitted from the yellow LED array 13. As aforementioned, if the rib 20 is provided, there has been a problem that the shadow is cast on the recording surface corresponding to the edge 20a. As the color thermal recording paper 2 is fixed while it is fed, the shadow streaks the recording surface in the sub-scanning direction. The recess part 21 diffuses the fixing light from the rib 20 to vanish the shadow on the color thermal recording paper 2 caused by the edge 20a so as to prevent the fixing unevenness in the main-scanning direction.
In
Next, the operation of the above embodiment is explained. As shown in
After the yellow image recording, the color thermal recording paper 2 is fed in sequence toward the yellow LED array 13 of the optical fixer 12, and then the image is fixed thereto. As shown in
After the yellow image fixing, the color thermal recording paper 2 is withdrawn to a print-starting position, and then the magenta image is recorded. Subsequently, the color thermal recording paper 2 with the magenta image recorded is fed in sequence toward the magenta LED array 14 of the optical fixer 12 to fix the magenta thermosensitive coloring layer. Thereafter, the color thermal recording paper 2 is withdrawn again to record the cyan image. The color thermal recording paper 2 after the cyan image fixing is cut by the cutter 22 to be discharged from the exiting opening 23.
In the above embodiment, the reduced light caused by the edge 20a is complemented by forming the recess part 21 on the upper surface (rear surface) of the paper guide 16. However, as shown in
In the example shown in
In the examples shown in
Even if the rib 73 is disposed between the two adjacent LEDs 72, it does not always cope with the reduced light caused by the rib 73 completely. In this case, as shown in
In addition, an optical fixer 78 shown in FIG.9 includes alignment lines L1, L2 on which an alignment pitch of LEDs 81 is constant. The alignment lines L1, L2 are disposed to shift with each other by a half pitch in the main-scanning direction. Therefore, the reduced light between the LEDs 81 on the alignment lines L1, L2 is complemented with each other. Moreover, in addition to dispose a rib 82 between the LEDs 81 on the alignment line L1, it is preferable to raise the light-emitting intensity of an LED 83 on the alignment line L2 overlapping with the position of the rib 82 in the main-scanning direction. As a result, the reduced light caused by the rib 82 is offset. In the present embodiment, the respective alignment pitches of the LED 81 are the same on both alignment lines L1, L2; however, as shown in
In the above embodiment, although the chip-shaped LED is used in the LED array, the LED array may be formed by mounting a LED with a lead wire on a board.
In the above embodiment, the LED is used as the light-emitting element; however, instead of the LED, various light-emitting elements may be used, including EL (electro-luminescence) and a semiconductor laser element which emits the light from a surface thereof.
In the above embodiment, although the thermal printer is explained as the example, the present invention may be applied to a reading light source for a facsimile machine having the light emitting element, and for a paper-feeding type scanner. For example, if the present invention is applied to the reading light source for the paper-feeding type scanner, it is possible to prevent the paper adhering due to the static electricity between the paper guide and a manuscript, while it prevents the insufficient light amount caused by the edge of the rib.
Although the present invention has been fully described by the way of the preferred embodiments thereof with reference to the accompanying drawings, various changes and modifications will be apparent to those having skill in this field. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention, they should be construed as included therein.
Number | Date | Country | Kind |
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2003-328839 | Sep 2003 | JP | national |