A light scanning unit employed in an electrophotographic developing type image forming apparatus deflectively scans a modulated light beam corresponding to image information in a main scanning direction of a photoconductor, which is an object to be exposed, and as the photoconductor rotates, an electrostatic latent image is formed on the photoconductor. The light scanning unit has an optical deflector, which is a polygonal mirror assembly, so as to deflectively scan the light beam emitted from a light source onto the photoconductor.
Hereinafter, various examples will be described in detail with reference to the drawings. Furthermore, like reference numerals are used for elements having substantially the same function configurations in the present specification and the drawings and thus, a redundant description thereof is omitted.
The image forming apparatus 100 collectively refers to a device capable of performing an image forming job, such as a printer, a copying machine, a multifunction machine, and a fax machine. The image forming job may include a variety of jobs relating to an image, for example, printing, copying, or faxing, and may include a series of processes carried out during the image forming job.
A developing unit 10 may include a photoconductor 14 having a surface on which an electrostatic latent image is formed, and a developing roller 13 that supplies a developing agent to the electrostatic latent image so as to develop the electrostatic latent image into a visible toner image. A photoconductive drum may be an organic photoconductor (OPC) as an example of the photoconductor 14. A charging roller 15 is an example of a charger that charges the photoconductor 14 so as to have a uniform surface electric potential. The developing agent accommodated in a developing agent cartridge (not shown) may be supplied to the developing unit 10. The developing agent accommodated in the developing agent cartridge (not shown) may be a toner.
A light scanning unit 50 scans modulated light corresponding to image information on the photoconductor 14 to form an electrostatic latent image on the photoconductor 14 and may include a laser scanning unit (LSU) as a representative example. Image forming apparatus 100 may also include processor 90 in an example.
A transfer unit may transfer the toner image formed on the photoconductor 14 to a print medium P and may be an intermediate transfer type transfer unit. In an example, the transfer unit may include an intermediate transfer body 60, an intermediate transfer roller 61, and a transfer roller 70, as shown in
The print medium P may be transported along a feed path R and thus may be transported between the transfer roller 70 and the intermediate transfer body 60. The toner image intermediately-transferred to the intermediate transfer body 60 by a transfer bias voltage applied to the transfer roller 70 may be transferred to the print medium P transported between the transfer roller 70 and the intermediate transfer body 60. As the print medium P passes through a fusing unit 80, the toner image is fixed to the print medium P by heat and/or by pressure. The print medium P on which fusing of the toner image is completed, may be discharged by a discharge roller (not shown).
Through the above-described example configuration, the light scanning unit 50 may scan modulated light corresponding to image information of each color on the photoconductor 14 corresponding to each color, thereby forming an electrostatic latent image corresponding to each color. The electrostatic latent image of each photoconductor 14 of the plurality of developing units 10 may be developed into the visible toner image by using the developing agent supplied to each of the plurality of developing units 10 from a plurality of developing agent cartridges (not shown). The developed toner images may be intermediately transferred to the intermediate transfer body 60.
As shown in
A light scanning unit 50, on which five fight beams are scanned, outputs the color image based on five colors shown in
If the plurality of polygonal mirrors have different numbers of deflection facets (or reflection facets), a method of differently controlling the rotational speed of the polygonal mirrors may be considered for color registration. However, if different rotation control signals are used so as to differently control the rotational speed of the polygonal mirrors, clock signals may fluctuate due to component characteristics or noise. Hereinafter, the structure and operations of the light scanning unit 50 having the plurality of polygonal mirrors with different numbers of deflection facets will be firstly described. Then, a method of controlling the operations of the light scanning unit 50 by which the plurality of polygonal mirrors may rotate together rotated by using one rotation control signal and color registration between scanning lines may be performed, will be described.
Referring to
A first optical deflector 53-1 may include a first polygonal mirror 51-1 having a plurality of deflection facets, and a motor portion 55-1 that supports and rotates the first polygonal mirror 51-1. A second optical deflector 53-2 may include a second polygonal mirror 51-2 having a plurality of deflection facets, and a motor portion 55-2 that supports and rotates the second polygonal mirror 51-2. For convenience of explanation, the case where the first polygonal mirror 51-1 has six deflection facets and the second polygonal mirror 51-2 has four deflection facets, will be described. However, examples of the disclosure are not limited thereto.
The light scanning unit 50 may further include imaging lenses 52-1 and 52-2 for imaging by scanning each of light beams L1, L2, L3, L4, and L5 deflected by the optical deflectors 53-1 and 53-2 on each of photoconductors 14C, 14M, 14Y, 14K, and 14A that are objects to be exposed, and reflection members 54-1 and 54-2 that change optical paths of the light beams. The imaging lenses 52-1 and 52-2 and the reflection members 54-1 and 54-2 may be further arranged, and are not limited to the example shown in
The light scanning unit 50 may deflectively scan first through fifth light beams L1, L2, L3, L4, and L5 emitted from a plurality of light sources (not shown) that emit modulated light corresponding to image information of each color, in a main scanning direction by using the optical deflectors 53-1 and 53-2. The first through fifth light beams L1, L2, L3, L4, and L5 may be incident on the deflection facets of the optical deflectors 53-1 and 53-2 so as to be inclined with respect to a reference plane RP in a sub-scanning direction. The reference plane RP may be a plane that is orthogonal to a rotation axis of the optical deflectors 53-1 and 53-2 and includes incidence points of the deflection facets on which the first through fifth light beams L1, L2, L3, L4 and L5 are incident. The light scanning unit 50 may allow the first through fifth light beams L1, L2, L3, L4, and L5 deflected by the optical deflectors 53-1 and 53-2 to pass through the imaging lenses 52-1 and 52-2 and then to be scanned on each of the photoconductors 14C, 14M, 14Y, 14K, and 14A along the optical path changed by the reflection members 54-1 and 54-2 so that an electrostatic latent image corresponding to color may be formed on each of the photoconductors 14C, 14M, 14Y, 14K, and 14A. The electrostatic latent image formed on each of the photoconductors 14C, 14M, 14Y, 14K, and 14A may be developed into a visible toner image by using the developing agent supplied from the plurality of developing agent cartridges (not shown).
In the light scanning unit 50 according to an example of
Referring to
Referring to
Each of the light sources 56C, 56M, 56Y, 56K, and 56A may emit each of the first through fifth light beams L1, L2, L3, L4, and L5. For example, each of the light sources 56C, 56M, 56Y, 56K, and 56A may be a semiconductor laser diode that emits a laser beam.
Representatively, the optical path through which the first light beam L1 passes until the first light beam L1 emitted from the first light source 56C is scanned on a surface to be scanned of the first photoconductor 14C, will be described below.
A first collimating lens 57C may be located on the optical path between the first light source 56C and the first polygonal mirror 51-1. The first collimating lens 57C may be a condensing lens that makes the first light beam L1 emitted from the first light source 56C into parallel light. A first cylindrical lens 59-1A may be located on the optical path between the first collimating lens 57C and the first polygonal mirror 51-1. The first cylindrical lens 59-1A that is an optical element having certain power in the sub-scanning direction, may focus light passing through the first collimating lens 57C on the deflection facet of the first polygonal mirror 51-1 in the sub-scanning direction. A first aperture 58C for adjusting the diameter of beam may be further provided between the first collimating lens 57C and the first cylindrical lens 59-1A, The first collimating lens 57C, the first aperture 58C, and the first cylindrical lens 59-1A form an incident optical system of the light scanning unit 50. The first cylindrical lens 59-1A may be commonly used for the first light beam L1 and the second light beam L2.
The first polygonal mirror 51-1 may have different numbers of deflection facets from the number of deflection facets of the second polygonal mirror 51-2. As shown in
The first imaging lens 52-1A that is an example of an imaging optical system, may allow the first light beam L1 deflectively scanned by the first polygonal mirror 51-1 to be imaged on the surface to be scanned of the first photoconductor 14C. Referring to
In a similar way, each of the second through fifth light sources 56M, 56Y, 56K, and 56A may scan each of the second through fifth light beams L2, L3, L4, and L5 on the surface to be scanned of the photoconductors 14M, 14Y, 14K, and 14A.
The first light source 56C and the second light source 56M may be paired and may be arranged in parallel in a vertical direction. The third light source 56Y and the fourth light source 56K may be paired and may be arranged in parallel in the vertical direction. Each of the first light source 56C and the second light source 56M and the third light source 56Y and the fourth light source 56K may face each other based on the first polygonal mirror 51-1. The first through fourth light sources 56C, 56M, 56Y, and 56K may form a first light source portion. The fifth light source 56A may be arranged to make the fifth light beam L5 incident on the deflection facet of the second polygonal mirror 51-2 and may form a second light source portion. The number of light sources and an arrangement shape are not limited thereto and may be variously modified. The first through fifth light sources 56C, 56M, 56Y, 56K, and 56A may be arranged on one circuit board.
The first light beam L1 and the second light beam L2 may be incident on the same incidence point of the deflection facets of the first polygonal mirror 51-1, and the third light beam L3 and the fourth light beam L4 may be incident on the same incidence point of the deflection facets of the first polygonal mirror 51-1, and the fifth light beam L5 may be incident on an incidence point of the deflection facets of the second polygonal mirror 51-2. Incidence points on which the first through fifth light beams L1, L2, L3, L4, and L5 are incident, may be included in one plane. However, examples of the disclosure are not limited thereto.
A first imaging lens 52-1A from among the first imaging lenses 52-1A and 52-1B arranged at both sides of the first polygonal mirror 51-1 so as to face each other, may image each of the first beam L1 and the second beam L2 on an outer circumferential surface of each of the first photoconductor 14C and the second photoconductor 14M, and the first imaging lens 52-1B may image each of the third light beam L3 and the fourth light beam L4 on an outer circumferential surface of the third photoconductor 14Y and the fourth photoconductor 14K. The second imaging lens 52-2 may image the fifth light beam L5 on an outer circumferential surface of the fifth photoconductor 14A.
The first reflection member 54-1 and the second reflection member 54-2 may be members for changing the optical path of the first through fifth light beams L1, L2, L3, L4 and L5, and a reflection mirror or total reflection prism may be employed as the first reflection member 54-1 and the second reflection member 54-2. The first reflection member 54-1 and the second reflection member 54-2 may adjust an inclination angle or the shape of the deflection facets, thereby adjusting a change of the optical path of the first through fifth light beams L1, L2, L3, L4, and L5. The first reflection member 54-1 and the second reflection member 54-2 may change the optical path of each of the first through fifth light beams L1, L2, L3, L4, and L5 passing through one of the first imaging lenses 52-1A and 52-1B and the second imaging lens 52-2 so as to face each of the photoconductors 14C, 14M, 14Y, 14K, and 14A that are objects to be exposed.
In
Based on the above-described structure and operations, hereinafter, a method, by which, while the light scanning unit 50 having a plurality of light source portions and the plurality of polygonal mirrors 51-1 and 51-2 with different numbers of deflection facets performs an image forming job, the plurality of polygonal mirrors 51-1 and 51-2 rotate at a same rotational speed and light beams are deflectively scanned on an object to be exposed so that color registration may be performed, will be described in detail.
Referring to
However, if the first polygonal mirror 51-1 and the second polygonal mirror 51-2 rotate at a same rotational speed according to one rotation control signal, as shown in
Referring to
On the other hand, color registration is normally performed in the first line and the fourth line output by the first polygonal mirror 51-1 and the first line and the third line output by the second polygonal mirror 51-2. In this way, based on that color registration is capable of being normally performed in some (for example, a subset including at least one) of the lines output by the first polygonal mirror 51-1 and the second polygonal mirror 51-2, hereinafter, a method, by which color registration is normally performed by using some (for example, a subset including at least one) of the deflection facets of the polygonal mirrors 51-1 and 51-2, will be described.
Referring to
As shown in
Referring to
As shown in
Summarizing the above description, while the light scanning unit 50 having a plurality of light source portions and the plurality of polygonal mirrors 51-1 and 51-2 with different numbers of deflection facets performs an image forming job, the plurality of polygonal mirrors 51-1 and 51-2 may rotate at a same rotational speed, and the plurality of light source portions may intermittently emit modulated light beams according to image information of the image forming job so as to be incident on some of deflection facets of the polygonal mirrors 51-1 and 51-2 that rotate, and may deflectively scan the light beams on an object to be exposed so that color registration may be normally performed. While an image forming job is performed, a processor 90 of the example of the image forming apparatus 100 of
While the image forming job is performed, the polygonal mirrors 51-1 and 51-2 that rotate, may have deflection facets with different periods, on which the modulated light beams are incident. In other words, while the image forming job is performed, the polygonal mirrors 51-1 and 51-2 that rotate may have different numbers of deflection facets skipped so that the modulated light beams may not be incident thereon.
To this end, while the image forming job is performed, the light source portions may emit modulated light beams such that periods of the deflection facets on which the modulated light beam is incident are different for each of the rotating polygon mirrors 51-1 and 51-2. In other words, while the image forming job is performed, the light source portions may emit the modulated light beams for every deflection facet skipped by a different number for each polygonal mirror, with respect to each of the polygonal mirrors 51-1 and 51-2 that rotate. In this way, the processor 90 of the image forming apparatus 100 may drive the light source portions according to the driving control signal so that the light source portions may intermittently emit the modulated light beams.
While the image forming job is performed, the light source portions may emit the modulated light beams with respect to each of the polygonal mirrors 51-1 and 51-2 that rotate and then may emit modulated light beams for every deflection facet corresponding to an integer multiple of a number obtained by dividing the number of all of deflection facets of each of the polygonal mirrors 51-1 and 51-2 that rotate by the greatest common divisor thereof, so that color registration may be normally performed.
As shown in the examples of
In another example, if the first polygonal mirror 51-1 having the deflection facets with all of eight facets and the second polygonal mirror 51-2 having the deflection facets with all of four facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the first polygonal mirror 51-1 and the second polygonal mirror 51-2 may be summarized in Table as below. That is, by dividing eight facets and four facets by 4 that is the greatest common divisor of 8 and 4, one line may be scanned for every two and one of facets, or one line may be scanned for every (four facets, two facets), (six facets, three facets), (eight facets, four facets), and (ten facets, five facets) that is an integer multiple of two facets and one facet, so that color registration may be normally performed.
In another example, if the first polygonal mirror 51-1 having the deflection facets with all of eight facets and the second polygonal mirror 51-2 having the deflection facets with all of five facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the first polygonal mirror 51-1 and the second polygonal mirror 51-2 may be summarized in Table as below. That is, by dividing eight facets and five facets by 1 that is the greatest common divisor of 8 and 5, one line may be scanned for every eight and five of facets, or one line may be scanned for every (sixteen facets, ten facets), (twenty-four facets, fifteen facets), (thirty-two facets, twenty facets), and (forty facets, twenty-five facets) that is an integer multiple of eight facets and five facets, so that color registration may be normally performed,
In another example, if the first polygonal mirror 51-1 having the deflection facets with all of eight facets and the second polygonal mirror 51-2 having the deflection facets with all of six facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the first polygonal mirror 51-1 and the second polygonal mirror 51-2 may be summarized in Table as below. That is, by dividing eight facets and six facets by 2 that is the greatest common divisor of 8 and 6, one line may be scanned for every four and three of facets, or one line may be scanned for every (eight facets, six facets), (twelve facets, nine facets), (sixteen facets, twelve facets), and (twenty facets, fifteen facets) that is an integer multiple of four facets and three facets, so that color registration may be normally performed.
In another example, if the first polygonal mirror 51-1 having the deflection facets with all of six facets and the second polygonal mirror 51-2 having the deflection facets with all of five facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the first polygonal mirror 51-1 and the second polygonal mirror 51-2 may be summarized in Table as below. That is, by dividing six facets and five facets by 1 that is the greatest common divisor of 6 and 5, one line may be scanned for every six and five of facets, or one line may be scanned for every (twelve facets, ten facets), (eighteen facets, fifteen facets), (twenty-four facets, twenty facets), and (thirty facets, twenty-five facets) that is an integer multiple of six facets and five facets, so that color registration may be normally performed.
In another example, if the first polygonal mirror 51-1 having the deflection facets with all of five facets and the second polygonal mirror 51-2 having the deflection facets with all of four facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the first polygonal mirror 51-1 and the second polygonal mirror 51-2 may be summarized in Table as below. That is, by dividing five facets and four facets by 1 that is the greatest common divisor of 5 and 4, one line may be scanned for every five and four of facets, or one line may be scanned for every (ten facets, eight facets), (fifteen facets, twelve facets), (twenty facets, sixteen facets), and (twenty-five facets, twenty facets) that is an integer multiple of five facets and four facets, so that color registration may be normally performed.
Even if polygonal mirrors having three different types of deflection facets are used in the light scanning unit 50, color registration may be normally performed in a similar way.
For example, if the polygonal mirrors having four facets, five facets, and six facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the polygonal mirrors may be summarized in Table as below. That is, by dividing each of four facets, five facets and six facets by 1 that is the greatest common divisor of 4, 5, and 6, one line may be scanned for every four, five, and six of facets, or one line may be scanned for every (eight facets, ten facets, twelve facets), (twelve facets, fifteen facets, eighteen facets), (sixteen facets, twenty facets, twenty-four facets), and (twenty facets, twenty-five facets, thirty facets) that is an integer multiple of four facets, five facets, and six facets, so that color registration may be normally performed.
In another example, if polygonal mirrors having deflection facets with four facets, five facets and eight facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the polygonal mirrors may be summarized in Table as below. That is, by dividing each of four facets, five facets and eight facets by 1 that is the greatest common divisor of 4, 5, and 8, one line may be scanned for every four, five, and eight of facets, or one line may be scanned for every (eight facets, ten facets, sixteen facets), (twelve facets, fifteen facets, twenty-four facets), (sixteen facets, twenty facets, thirty-two facets), and (twenty facets, twenty-five facets, forty facets) that is an integer multiple of four facets, five facets, and eight facets, so that color registration may be normally performed.
In another example, if polygonal mirrors having deflection facets with four facets, six facets and eight facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the polygonal mirrors may be summarized in Table as below. That is, by dividing each of four facets, six facets and eight facets by 2 that is the greatest common divisor of 4, 6, and 8, one line may be scanned for every two, three, and four of facets, or one line may be scanned for every (four facets, six facets, eight facets), (six facets, nine facets, twelve facets), (eight facets, twelve facets, sixteen facets), and (ten facets, fifteen facets, twenty facets) that is an integer multiple of two facets, three facets, and four facets, so that color registration may be normally performed.
In another example, if polygonal mirrors having deflection facets with five facets, six facets and eight facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the polygonal mirrors may be summarized in Table as below. That is, by dividing each of five facets, six facets and eight facets by 1 that is the greatest common divisor of 5, 6, and 8, one line may be scanned for every five, six, and eight of facets, or one line may be scanned for every (ten facets, twelve facets, sixteen facets), (fifteen facets, eighteen facets, twenty-four facets), (twenty facets, twenty-four facets, thirty-two facets), and (twenty-five facets, thirty facets, forty facets) that is an integer multiple of five facets, six facets, and eight facets, so that color registration may be normally performed.
Even if polygonal mirrors having four different types of deflection facets are used in the light scanning unit 50, color registration may be normally performed in a similar way.
For example, if the polygonal mirrors having four facets, five facets, six facets and eight facets are used in the light scanning unit 50, for color registration, the periods of the deflection facets that may be used in each of the polygonal mirrors may be summarized in Table as below. That is, by dividing each of four facets, five facets, six facets and eight facets by 1 that is the greatest common divisor of 4, 5, 6, and 8, one line may be scanned for every four, five, six and eight of facets, or one line may be scanned for every (eight facets, ten facets, twelve facets, sixteen facets), (twelve facets, fifteen facets, eighteen facets, twenty-four facets), (sixteen facets, twenty facets, twenty-four facets, thirty-two facets), and (twenty facets, twenty-five facets, thirty facets, forty facets) that is an integer multiple of four facets, five facets, six facets and eight facets, so that color registration may be normally performed.
Furthermore, even if N different types of polygonal mirrors with different numbers of deflection facets are used in the light scanning unit 50, color registration may be normally performed in a similar way.
As described above, if the polygonal mirrors 51-1 and 51-2 with different numbers of deflection facets rotate at a same rotational speed, although color registration is performed by using some of the deflection facets of the polygonal mirrors 51-1 and 51-2, wrong color registration may occur due to rotation of the photoconductor 14. If the first polygonal mirror 51-1 and the second polygonal mirror 51-2 have a same rotational speed, scanning speeds for one line output by the first polygonal mirror 51-1 and the second polygonal mirror 51-2 may be different from each other. Thus, as shown in
In this case, skew may be compensated for in an opposite direction in correspondence with askew of a line due to rotation of the photoconductor 14 so that color registration may be normally performed. Compensation of skew in the opposite direction may be set inside the light scanning unit 50 or if the light scanning unit 50 is assembled with the image forming apparatus 100.
A method of controlling the operations of the light scanning unit 50 or the image forming apparatus 100 described above can be implemented in the form of a computer readable storage medium for storing commands that can be executed by a computer or processor. The method can be made as a computer executable program and can be implemented by a general-purpose digital computer that operates the program by using a computer readable storage medium. The computer readable storage medium may include read-only memory (ROM), random-access memory (RAM), flash memory, CD-ROMs, CD-Rs, CD+Rs, CD-RVVs, CD+RVVs, DVD-ROMs, DVD-Rs, DVD+Rs, DVD-RVVs, DVD+RWs, DVD-RAMs, BD-ROMs, BD-Rs, BD-R LTHs, BD-REs, a magnetic tape, a floppy disks, a magneto-optical data storage device, an optical data storage device, a hard disk, a solid state disk (SSD), and any device that can store commands or software, relating data, data files and data structures and can provide commands or software, relating data, data files and data structures to a processor or computer so that the processor or computer can execute the commands.
Number | Date | Country | Kind |
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10-2020-0028072 | Mar 2020 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/020219 | 3/1/2021 | WO |