This application claims priority to Japanese Patent Application No. 2023-054809, filed on Mar. 30, 2023, the disclosure of which is hereby incorporated by reference in its entirety.
The present disclosure relates to a light source and a driving method of a light source.
For example, JP-A 2013-026510 (Kokai) discusses an LED module including multiple LED chips emitting light of different colors.
Embodiment of the disclosure can advantageously provide a light source and a driving method of a light source in which a desired chromaticity is inexpensively obtained.
In an embodiment of the disclosure, a light source includes a light-emitting device including a substrate, and a first light-emitting element and a second light-emitting element that are located on the substrate; a drive circuit configured to supply a current that is to drive the light-emitting device; a switch configured to switch between a first state of supplying a current to only the first light-emitting element, and a second state of supplying a current to only the second light-emitting element; and a timing controller configured to control a timing of an operation of the switch. A light emission peak wavelength of the first light-emitting element is 430 nm or greater and less than 490 nm. A light emission peak wavelength of the second light-emitting element is 490 nm or greater and less than 570 nm. A forward voltage of the second light-emitting element is less than a forward voltage of the first light-emitting element.
In an embodiment of the disclosure, a driving method of a light source includes causing a length of a first period of the first state and a length of a second period of the second state to be different from each other.
In an embodiment of the disclosure, a driving method of a light source includes causing a first current value output by the drive circuit in the first state and a second current value output by the drive circuit in the second state to be different from each other.
According to the disclosure, a light source and a driving method of a light source in which the desired chromaticity is inexpensively obtained can be provided.
Exemplary embodiments of the disclosure will now be described in detail with reference to the drawings. The embodiments described below are examples; and the light sources and methods for driving light sources according to the disclosure are not limited to the embodiments described below. For example, the numerical values, shapes, materials, and the like illustrated in the embodiments described below are merely examples; and various modifications are possible within the limits of technical feasibility. The embodiments described below are merely illustrations; and various combinations are possible within the limits of technical feasibility.
The dimensions, shapes, and the like of the components shown in the drawings may be exaggerated for better understanding, and sometimes does not reflect the dimensions, shapes, and size relationships between the components of the actual light source. Some components may be omitted from the schematic illustrations to avoid excessive complexity of the drawings.
In the following description, components that have substantially the same function may be shown using common reference numerals; and a description may be omitted. In the following description, terms that indicate specific directions or positions (e.g., “up”, “down”, “right”, “left”, and other terms including such terms) may be used. Such terms, however, merely indicate relative directions or positions in the referenced drawings for convenience. The use of such terms is not intended to limit the orientation when using the light sources of the disclosure. For example, arrangements of components in actual products, drawings other than the present disclosure, and the like are not necessarily the same as those in the drawings referenced in the present disclosure as long as the relationships of the relative directions or positions indicated by terms such as “up”, “down”, etc., used with reference to the drawings.
Unless otherwise noted in the disclosure, “parallel” includes the case where two straight lines, sides, surfaces, etc., are in a range of about ±5°. Unless otherwise noted in the disclosure, “perpendicular” or “orthogonal” includes the case where two straight lines, sides, surfaces, etc., are in a range of about 90°±5°.
For convenience of description in the drawings of the disclosure, arrows that indicate an X-direction, a Y-direction, and a Z-direction also are illustrated. The X-direction, the Y-direction, and the Z-direction are orthogonal to each other. In the specification, the Y-direction may be called a first direction; the X-direction may be called a second direction; and the Z-direction may be called a third direction.
As shown in
As shown in
A current to drive the light-emitting device 100A is supplied to the light-emitting device 100A by the drive circuit 210. For example, a part of the drive circuit 210 can be realized as an LED driver IC. As shown in
The switch 240 includes a first terminal 240a connected with the anode of the first light-emitting element 121 via a wiring part 11, a second terminal 240b connected with the anode of the second light-emitting element 122 via a wiring part 12, and a third terminal 240c connected with the drive circuit 210. A semiconductor element can be used as the switch 240.
The timing controller 220 is configured to control the timing of the operation of the switch 240. In other words, the switch 240 is controlled to switch between the first state and the second state by the timing controller 220. The first state and the second state are alternately repeated. The timing controller 220 is also configured to control the operation of the drive circuit 210. A semiconductor element can be used as the timing controller 220.
A driving method of the light source according to the embodiment will now be described with reference to
When the switch 240 is switched between the first state and the second state by the control by the timing controller 220, each of the first light-emitting element 121 and the second light-emitting element 122 emits light. Examples of the control method include various methods such as, for example, the following methods.
With a configuration in which the timing controller 220 controls the switch 240 to perform switching, the length of a first period tB of the first state and the length of a second period tG of the second state can be caused to be different from each other. Alternatively, with a configuration in which the timing controller 220 controls the switch 240 to perform switching, a first current value IB supplied by the drive circuit 210 to the first light-emitting element 121 in the first period tB of the first state and a second current value IG supplied by the drive circuit 210 to the second light-emitting element 122 in the second period tG of the second state can be caused to be different from each other.
For example, as shown in
For example, as shown in
The first current value IB and the second current value IG can be caused to be different while causing the length of the first period tB and the length of the second period tG to be different. By the control by the timing controller 220, the drive circuit 210 can perform PWM (Pulse Width Modulation) control of the first and second light-emitting elements 121 and 122. The length of the first period tB and the length of the second period tG can be adjusted by PWM control.
When a light source includes a blue LED element and a green LED element, and the blue LED element and the green LED element are connected in series, the desired chromaticity is not obtained because the same power is supplied to the blue LED element and the green LED element. To obtain the desired chromaticity, it is necessary to be able to individually drive the blue LED element and the green LED element. In such a case, it is necessary to prepare two drive circuits for the driver IC for driving the blue LED element and the driver IC for driving the green LED element. According to the light source 10 according to the embodiment, by including the switch 240 and the timing controller 220, both the first light-emitting element 121 which is a blue LED element and the second light-emitting element 122 which is a green LED element can be driven by one drive circuit 210. As a result, the light source 10 can be smaller and less expensive. Also, there are cases in which the chromaticity of the light source 10 changes due to a change of the luminance and/or a change of the ambient temperature of the first and second light-emitting elements 121 and 122. In the light source 10, the driving parameters can be easily modified according to the change of the luminance and/or ambient temperature, which can facilitate emission of white light of the desired chromaticity.
As described below, gallium nitride materials are used as the materials of the green and blue LED elements; generally, the In (indium) composition ratio in the active layer of the green LED element is greater than the In composition ratio in the active layer of the blue LED element. As a result, a forward voltage VfG when the green LED element emits light tends to be greater than a forward voltage VfB when the blue LED element emits light. In such a case, if one drive circuit 210 used in combination with the switch 240 and the timing controller 220 described above is a drive circuit that can drive the green LED element that has a higher forward voltage, the drive circuit also can drive the blue LED element. However, the driver IC for driving the green LED element having the higher forward voltage requires a higher breakdown voltage than the driver IC for driving blue LED element; and the driver IC for driving the green LED element tends to be more expensive than the driver IC for driving the blue LED element. The light source becomes expensive when the driver IC for the green LED element, which is more expensive than the driver IC for the blue LED element, is used as the drive circuit 210 described above.
The forward voltage VfG of the green LED element can be set to be less than the forward voltage VfB of the blue LED element because the energy of photons of green light is less than the energy of photons of blue light. Therefore, according to the embodiment, the element used as the second light-emitting element 122 is a green LED element that is made by optimizing particularly the epitaxial crystal growth process and has a lower forward voltage than a general blue LED element; and a general blue LED element is used as the first light-emitting element 121. In other words, the forward voltage VfG of the second light-emitting element 122, which is a green LED element, is less than the forward voltage VfB of the first light-emitting element 121, which is a blue LED element. For example, while the forward voltage VfB of the first light-emitting element 121 at 65 A/cm is about 3 V, the forward voltage VfG of the second light-emitting element 122 at 65 A/cm can be about 2.6 V. As a result, a general driver IC that is mass-produced for blue LED elements can be used as the drive circuit 210 driving both the first and second light-emitting elements 121 and 122; and a light source that provides the desired chromaticity can be inexpensive.
A light-emitting device according to the embodiment will now be described in detail.
The light-emitting device 100A includes the substrate 130A, a light-reflective member 140, and a light-transmitting member 150. As described below, the light-transmitting member 150 can include a wavelength conversion member such as a phosphor, etc. As shown in
In
According to the embodiment of the disclosure, the first light-emitting element 121 and the second light-emitting element 122 are arranged in the light-emitting device 100A in one column along the Y-direction (a first direction). In the example shown in
The upper surface wiring part includes four wiring parts, i.e., first to fourth wiring parts 31T to 34T. As shown in
The substrate 130A further includes, inside the base member 30A, multiple conductive parts that reach the lower surface 30b from the upper surface 30a of the base member 30A and connect the upper surface wiring parts and the lower surface wiring parts. According to the embodiment, four conductive parts, i.e., a first conductive part 31V, a second conductive part 32V, a third conductive part 33V, and a fourth conductive part 34V, are located inside the base member 30A.
As shown in
As shown in
As shown in
In the configuration illustrated in
The second wiring part 32T includes a rectangular land 32m, and a T-shaped part 32t positioned at the end portion at the side opposite to the land 32m; and the fourth wiring part 34T includes a rectangular land 34m, and a land 34n positioned at the end portion at the side opposite to the land 34m. As understood from
The arrangement of the conductive parts in the base member 30A will now be described. As schematically shown in
In the configuration illustrated in
Here, the fifth wiring part 35R, the sixth wiring part 36R, the seventh wiring part 37R, and the eighth wiring part 38R on the lower surface 30b of the base member 30A are arranged in one column along the X-direction with spacing between adjacent ones of them. In the example shown in
According to the embodiment of the disclosure, the upper surface wiring parts are connected to the lower surface wiring parts by the conductive parts inside the base member. As understood from
The arrangement of the conductive parts (i.e., the first conductive part 31V, the second conductive part 32V, the third conductive part 33V, and the fourth conductive part 34V) inside the base member 30A according to the embodiment will now be described in more detail with reference to
According to the embodiment as described with reference to
Otherwise, the fifth wiring part 35R, the sixth wiring part 36R, the seventh wiring part 37R, and the eighth wiring part 38R on the lower surface 30b of the base member 30A are arranged in one column along the long sides of the rectangular shape of the upper surface 30a of the base member 30A with spacing between adjacent ones of them. According to the embodiment herein, the conductive parts that connect the upper surface wiring parts at the upper surface 30a side of the base member 30A and the lower surface wiring parts at the lower surface 30b side are located respectively in the four regions (corresponding first to fourth quadrants when the perpendicular bisectors Vb1 and Vb2 are taken as coordinate axes of a two-dimensional Cartesian coordinate system) defined by the perpendicular bisectors Vb1 and Vb2 described above when viewed in plan along the normal direction of the upper surface 30a (the Z-direction). Furthermore, according to the embodiment, when viewed in plan along the Z-direction, the conductive parts (i.e., the first conductive part 31V, the second conductive part 32V, the third conductive part 33V, and the fourth conductive part 34V) are arranged “alternately” in the base member 30A. In other words, among the first conductive part 31V and the third conductive part 33V positioned above the perpendicular bisector Vb1 in
It is supposed that the arrangement of the third and fourth conductive parts 33V and 34V with respect to a direction along the long side of the rectangular shape of the upper surface 30a of the base member 30A is inverted. In other words, it is supposed that, in the direction along the long side of the rectangular shape of the upper surface 30a, the third conductive part 33V is located proximate to the outer edge of the base member 30A; and the fourth conductive part 34V is located more proximate to the perpendicular bisector Vb2. In such a case, a relatively wide region without other conductive parts present is formed along the long side of the rectangular shape of the upper surface 30a between the first conductive part 31V and the third conductive part 33V. In other words, a slender region occupied by only the material of the base member 30A exists in the substrate 130A.
When such a slender region occupied by an insulating material exists in the substrate 130A, warp of the substrate 130A easily occurs in processes (reflow, etc.) accompanied by heating. In particular, when the arrangement of the third and fourth conductive parts 33V and 34V is inverted with respect to the X-direction, two conductive parts including materials having relatively high thermal conductivities are located at the center vicinity of the lower region of the two regions defined by the perpendicular bisector Vb1; and warp in the Y-direction undesirably occurs easily in the substrate 130A. When extreme warp occurs in the transverse direction of the elongated substrate 130A, there is a possibility that delamination of the members on the substrate 130A such as the light-emitting elements 121 and 122, the light-reflective member 140, etc., can undesirably occur.
In contrast, according to the embodiment of the disclosure, when viewed in plan along the normal direction of the upper surface 30a of the base member 30A, the first conductive part 31V, the second conductive part 32V, the third conductive part 33V, and the fourth conductive part 34V are arranged “alternately” in the base member 30A. In the example shown in
Here, the length W is the distance from one end to the other end of the substrate 130A in the second direction (the X-direction). “The distance in the second direction” between the conductive parts refers not to the center-center distance of the two conductive parts, but to the shortest distance in the second direction (the X-direction) from the outer edge of one conductive part to the outer edge of the other conductive part when viewed along the normal direction of the upper surface 30a of the base member 30A (the Z-direction) as schematically shown by the two solid line arrows in
The ratio (D24/W) of a distance D24 to the length W can be in the range of not less than 0.2 and not more than 0.7, wherein D24 is the distance in the second direction (the X-direction) from the second conductive part 32V to the fourth conductive part 34V when viewed along the normal direction of the upper surface 30a of the base member 30A (the Z-direction). By setting the ratio (D24/W) in such a range, similarly to when the ratio (D13/W) is in the range of not less than 0.2 and not more than 0.7, the bias of the residual stress inside the substrate 130A can be more effectively reduced, the warp and the like of the substrate 130A after, for example, the reflow process can be advantageously reduced, and the reliability of the light-emitting device 100A is increased.
The ratio (D23/W) of a distance D23 to the length W can be set in the range of not less than 0.07 and not more than 0.5, wherein D23 is the distance between the second conductive part 32V and the third conductive part 33V. Here, the distance D23 is the shortest distance between the outer edge of the second conductive part 32V and the outer edge of the third conductive part 33V along a direction connecting the center of the second conductive part 32V and the center of the third conductive part 33V when viewed along the normal direction of the upper surface 30a of the base member 30A (the Z-direction). Even when the ratio (D23/W) is set in the range of not less than 0.07 and not more than 0.5, the bias of the residual stress inside the substrate 130A can be more effectively reduced, the warp and the like of the substrate 130A after the reflow process can be advantageously reduced, and the reliability of the light-emitting device 100A is increased.
Details of members in the light-emitting device 100A will now be described.
The substrate 130A is a support member to which the first light-emitting element 121 and the second light-emitting element 122 are mounted. As described above, the first light-emitting element 121 and the second light-emitting element 122 are arranged on the substrate 130A in one column along the first direction (the Y-direction). According to the embodiment of the disclosure, as described below, elements that have shapes with relatively large aspect ratios of the second direction (the X-direction) to the first direction (the Y-direction) can be used as the first and second light-emitting elements 121 and 122. Accordingly, the substrate 130A as an entirety also can have a relatively long shape in the second direction (the X-direction) (see, e.g.,
The base member 30A of the substrate 130A is a substantially rectangular parallelepiped shape insulating member in which the first wiring part 31T, the second wiring part 32T, the third wiring part 33T, and the fourth wiring part 34T are located at the upper surface 30a of the base member 30A. The dimension of the base member 30A in the first direction (here, the transverse direction of the upper surface 30a) is, for example, in the range of not less than 400 μm and not more than 800 μm. It is advantageous for the dimension of the base member 30A in the first direction to be not more than 800 μm to downsize the light-emitting device 100A. The dimension of the base member 30A in the second direction (here, the longitudinal direction of the upper surface 30a) is, for example, in the range of not less than 1800 μm and not more than 5000 μm. It is beneficial for the dimension of the base member 30A in the second direction to be not more than 5000 μm from the perspective of downsizing the light-emitting device 100A. The dimension of the base member 30A in the Z-direction is, for example, in the range of not less than 200 μm and not more than 1000 μm. It is advantageous for the dimension of the base member 30A in the Z-direction to be not less than 200 μm from the perspective of ensuring the strength of the substrate 130A; and it is beneficial for the dimension of the base member 30A in the Z-direction to be not more than 1000 μm from the perspective of downsizing the light-emitting device 100A.
Examples of the material of the base member 30A include a resin, a ceramic, glass, etc. For example, bismaleimide triazine (BT) is applicable as the material of the base member 30A. The base member 30A can be formed from a composite material such as a fiber-reinforced resin or the like; for example, a glass epoxy substrate is applicable to the base member 30A. Additionally, epoxy, polyimide, etc., can be used as the base material of the base member 30A. Aluminum oxide, aluminum nitride, zirconium oxide, zirconium nitride, titanium oxide, titanium nitride, or a mixture of two or more of these substances are applicable as the ceramic. Among these ceramics, it is advantageous to use a material having a linear expansion coefficient near the linear expansion coefficients of the light-emitting elements 121 and 122 as the material of the base member 30A.
As shown in
In the example shown in
For example, as understood by referring to
In the configuration illustrated in
Copper, iron, nickel, tungsten, chrome, aluminum, silver, platinum, gold, titanium, palladium, rhodium, or an alloy including at least one of these metals can be used as the material of the fifth wiring part 35R, the sixth wiring part 36R, the seventh wiring part 37R, and the eighth wiring part 38R at the lower surface 30b side of the base member 30A and the material of the first wiring part 31T, the second wiring part 32T, the third wiring part 33T, and the fourth wiring part 34T at the upper surface 30a side. It is advantageous to use copper or a copper alloy as the materials of these wiring parts from the perspective of the heat dissipation. The upper surface wiring part and/or the lower surface wiring part can be a single-layer film or a stacked film. It is beneficial for the outermost surface of the upper surface wiring part and/or the lower surface wiring part to be silver, platinum, aluminum, rhodium, gold, or an alloy including at least one of these metals because good wettability with solder is obtained.
The substrate 130A further includes multiple conductive parts located inside the base member 30A. The conductive parts extend from the upper surface 30a to the lower surface 30b of the base member 30A and electrically connect the upper surface wiring parts (here, the first wiring part 31T, the second wiring part 32T, the third wiring part 33T, and the fourth wiring part 34T) respectively to the lower surface wiring parts. Here, as shown in
Typically, the first conductive part 31V, the second conductive part 32V, the third conductive part 33V, and the fourth conductive part 34V each extend linearly through the interior of the base member 30A in the third direction (the Z-direction) orthogonal to the first direction (the Y-direction) and the second direction (the X-direction). The shapes of the cross sections of the first to fourth conductive parts 31V to 34V are, for example, circular when cut parallel to the XY-plane. The cross-sectional shapes of the conductive parts are not limited to circular and can be elliptical, polygonal, etc. It is unessential that the shape or size of the cross section of each conductive part be constant along the Z-direction inside the base member 30A. For example, a conductive part shape of which the cross-sectional area increases away from the upper surface 30a or toward the upper surface 30a also is applicable.
The first to fourth conductive parts 31V to 34V each can be conductive members occupying the entire interior of the through-hole provided in the base member 30A, or can be a combination of an insulating filling member and a conductive film located at the inner surface of the through-hole. For example, materials similar to those of the lower surface wiring part at the lower surface 30b side of the base member 30A are applicable to the conductive film covering the inner surface of the through-hole. For example, the region that is surrounded with the conductive film can be filled with an insulating material such as an epoxy resin, etc. In the example shown in
As shown in
Other than the light emission peak wavelengths, the first light-emitting element 121 and the second light-emitting element 122 can use a substantially common basic structure. Hereinbelow, a description of the common portions of the configurations of the first and second light-emitting elements 121 and 122 can be omitted.
According to the embodiment of the disclosure, the first light-emitting element 121 and the second light-emitting element 122 are mounted by a flip-chip connection on the substrate including the first to fourth wiring parts 31T to 34T. As shown in
As shown in
The first light-emitting element 121 is mounted on the substrate 130A by connecting and fixing the electrodes at the element lower surface 121b side to the first and third wiring parts 31T and 33T by the bonding member 161 such as solder, etc. The second light-emitting element 122 is mounted on the substrate 130A by connecting and fixing the electrodes at the element lower surface 122b side to the second and fourth wiring parts 32T and 34T by the bonding member 162 such as solder, etc. Typically, the first light-emitting element 121 is connected to the first and third wiring parts 31T and 33T so that the electrodes at the element lower surface 121b side face the protrusion 31p of the first wiring part 31T and the protrusion 33p of the third wiring part 33T. The second light-emitting element 122 are connected to the second and fourth wiring parts 32T and 34T so that the electrodes at the element lower surface 122b side face the protrusion 32p of the second wiring part 32T and the protrusion 34p of the fourth wiring part 34T.
The first light-emitting element 121 and the second light-emitting element 122 each include semiconductor structure bodies. The semiconductor structure body includes an n-side semiconductor layer, a p-side semiconductor layer, and an active layer interposed between the n-side semiconductor layer and the p-side semiconductor layer. The active layer can have a single quantum well (SQW) structure, or can have a multi-quantum well (MQW) structure including multiple well layers. The semiconductor structure body includes multiple semiconductor layers made of a nitride semiconductor. The nitride semiconductor includes all compositions of semiconductors of the chemical formula InxAlyGa1-x-yN (0≤x, 0≤y, and x+y≤1) for which the composition ratios x and y are changed within the ranges respectively. The semiconductor structure bodies of the first and second light-emitting elements 121 and 122 are selected so that a forward voltage Vf of the second light-emitting element 122 is less than a forward voltage Vf of the first light-emitting element 121.
The semiconductor structure body can be positioned on a growth substrate of sapphire, gallium nitride, etc. When the first light-emitting element 121 includes the growth substrate as a portion of the first light-emitting element 121, the upper surface of the growth substrate forms the element upper surface 121a of the first light-emitting element 121. When the second light-emitting element 122 includes the growth substrate as a portion of the second light-emitting element 122, the upper surface of the growth substrate forms the element upper surface 122a of the second light-emitting element 122. The positive electrode and the negative electrode described above are located at the surface of the semiconductor structure body at the side opposite to the growth substrate and have the function of supplying the prescribed current to the semiconductor structure body. The semiconductor structure body of the first light-emitting element 121 and the semiconductor structure body of the second light-emitting element 122 can be positioned on a single substrate of sapphire, etc.
The semiconductor structure body can include multiple light-emitting parts including an n-side semiconductor layer, an active layer, and a p-side semiconductor layer. When the semiconductor structure body includes multiple light-emitting parts, the light-emitting parts can include well layers having different light emission peak wavelengths, or can include well layers having the same light emission peak wavelength. The light emission peak wavelength being the same also includes cases where there is fluctuation of about several nm. The combination of the light emission peak wavelengths of the multiple light-emitting parts can be selected as appropriate. When the semiconductor structure body of the first light-emitting element 121 includes two light-emitting parts, examples of combinations of the light emitted by the light-emitting parts include a combination of blue light and blue light. When the semiconductor structure body of the second light-emitting element 122 includes two light-emitting parts, examples of combinations of the light emitted by the light-emitting parts include a combination of green light and green light. As long as the light emission peak wavelength of the first light-emitting element 121 is 430 nm or greater and less than 490 nm and the light emission peak wavelength of the second light-emitting element 122 is 490 nm or greater and less than 570 nm, the light-emitting parts can include one or more well layers having different light emission peak wavelengths from the other well layers.
According to the embodiment of the disclosure, the shapes of the first and second light-emitting elements 121 and 122 are relatively long in the second direction (the X-direction) compared to the first direction (the Y-direction). The length along the first direction (the Y-direction) of the element upper surface 121a of the first light-emitting element 121 can be, for example, in the range of not less than 150 μm and not more than 300 μm; and the length along the second direction (the X-direction) can be, for example, in the range of not less than 400 μm and not more than 1500 μm. The ratio of the length along the second direction (the X-direction) to the length along the first direction (the Y-direction) of the element upper surface 121a of the first light-emitting element 121 is, for example, in the range of not less than 1.1 and not more than 10. The dimensions of the element upper surface 122a of the second light-emitting element 122 are similar. Because the first light-emitting element 121 and the second light-emitting element 122 that are relatively long in the second direction (the X-direction) are arranged in the first direction (the Y-direction) (i.e., arranged in one column in the first direction), a high light extraction efficiency can be realized while reducing the number of light-emitting elements in the second direction (the X-direction). The warp reduction of the substrate 130A also is advantageous for mounting such elongated elements to the substrate 130A.
The first light-emitting element 121 includes two element side surfaces 121c parallel to the first direction (the Y-direction) and two element side surfaces 121c parallel to the second direction (the X-direction). The element side surfaces 121c connect the element upper surface 121a and the element lower surface 121b in the third direction (the Z-direction). The second light-emitting element 122 includes two element side surfaces 122c parallel to the first direction (the Y-direction) and two element side surfaces 122c parallel to the second direction (the X-direction). The element side surfaces 122c connect the element upper surface 122a and the element lower surface 122b in the third direction (the Z-direction).
The light-transmitting member 150 is a plate-like member having the function of protecting the first light-emitting element 121 and the second light-emitting element 122. As shown in
For example, the light-transmitting member 150 has a transmittance of not less than 60% for light having the light emission peak wavelength of the first light-emitting element 121. The light-transmitting member 150 also can have a transmittance of not less than 60% for light having the light emission peak wavelength of the second light-emitting element 122. From the perspective of effectively utilizing the light, it is beneficial for the transmittance of the light-transmitting member 150 for the light emission peak wavelength of at least one of the first light-emitting element 121 or the second light-emitting element 122 to be not less than 70%, and more beneficially not less than 80%.
According to the embodiment as shown in
Examples of the base material of the light-transmitting member 150 include a silicone resin, a modified silicone resin, an epoxy resin, a modified epoxy resin, a urea resin, a phenol resin, a polycarbonate resin, a trimethylpentene resin, a polynorbornene resin, an acrylic resin, a urethane resin, a fluorocarbon resin, or a resin including two or more of these resins. Glass can be selected as the base material of a wavelength conversion layer 152. The base material of the light-transmitting member 150 can include a wavelength conversion member such as a phosphor, etc.
In the configuration illustrated in
The wavelength conversion layer 152 is a plate-like member that includes a wavelength conversion member and performs wavelength conversion of a portion of incident light to emit, for example, light of a different wavelength. A known phosphor can be used as the wavelength conversion member included in the base material of the wavelength conversion layer 152. An yttrium-aluminum-garnet-based phosphor (e.g., Y3(Al, Ga)5O12:Ce), a lutetium-aluminum-garnet-based phosphor (e.g., Lu3(AI, Ga)5O12:Ce), a terbium-aluminum-garnet-based phosphor (e.g., Tb3(Al, Ga)5O12:Ce), a CCA-based phosphor (e.g., Ca10(PO4)6Cl2:Eu), an SAE-based phosphor (e.g., Sr4Al14O25:Eu), a chlorosilicate-based phosphor (e.g., Ca8MgSi4O16Cl2:Eu), an oxynitride-based phosphor, a nitride-based phosphor, a fluoride-based phosphor, a phosphor having a perovskite structure (e.g., CsPb(F, Cl, Br, I)3), a quantum dot phosphor (e.g., CdSe, InP, AgInS2, or AgInSe2), etc., can be used as the phosphor. Typical examples of the oxynitride-based phosphor include a β-sialon-based phosphor (e.g., (Si, Al)3(O, N)4:Eu), an α-sialon-based phosphor (e.g., Ca(Si, Al)12(O, N)16:Eu), etc. Typical examples of the nitride-based phosphor include an SLA-based phosphor (e.g., SrLiAl3N4:Eu), a CASN-based phosphor (e.g., CaAISiN3:Eu), a SCASN-based phosphor (e.g., (Sr, Ca)AlSiN3:Eu), etc. Typical examples of the fluoride-based phosphor include a KSF-based phosphor (e.g., K2SiF6:Mn), a KSAF-based phosphor (e.g., K2Si0.99Al0.01F5.99: Mn), a MGF-based phosphor (e.g., 3.5MgO·0.5MgF2·GeO2:Mn), etc.
In particular, a fluoride-based phosphor such as a KSF-based phosphor (e.g., K2SiF6:Mn), a KSAF-based phosphor (e.g., K2Si0.99Al0.01F5.99:Mn), a MGF-based phosphor (e.g., 3.5MgO·0.5MgF2·GeO2:Mn), or the like, a phosphor having a perovskite structure (e.g., CsPb(F, Cl, Br, I)3), a quantum dot phosphor (e.g., CdSe, InP, AgInS2, or AgInSe2), etc., can be used as the phosphor in the wavelength conversion layer 152. By selecting such a light-emitting element and phosphor, the wavelength conversion layer 152 absorbs a portion of the light from the light-emitting element and emits light in the red wavelength region, which can provide white light by mixing with the blue light and the green light transmitted by the wavelength conversion layer 152. When a wavelength conversion layer including a phosphor emitting red light due to excitation is located above an LED emitting blue light and an LED emitting green light, a configuration in which the wavelength conversion layer selectively covers the LED emitting blue light, that is, a configuration in which the wavelength conversion layer does not cover the LED emitting green light, also is applicable. However, from the perspective of obtaining white light with less uneven color, it is favorable for the wavelength conversion layer 152 to be arranged to cover both the LED emitting blue light and the LED emitting green light.
The wavelength conversion layer 152 can include one of the phosphors described above alone, or can include a combination of two or more of such phosphors. When the wavelength conversion layer 152 includes two or more phosphors, it is beneficial to adjust the distribution of the wavelength conversion members inside the wavelength conversion layer 152 so that phosphors emitting light of shorter wavelengths are positioned more proximate to the light-emitting element. Or, the wavelength conversion layer can include two layers; and mutually-different types of phosphors can be included respectively in the layers. In such a case, it is beneficial for the layer proximate to the light-emitting element to include the phosphor in which the light emitted by excitation has a shorter wavelength.
The wavelength conversion layer 152 can be provided with the function of light diffusion by dispersing a material having a different refractive index from the base material in the material of the wavelength conversion layer 152. For example, the wavelength conversion layer 152 can include the light-diffusing material described below.
The protective layer 151 is a light-transmitting layer of the light-transmitting member 150 positioned at the outermost surface at the side opposite to the first and second light-emitting elements 121 and 122. The upper surface of the protective layer 151 forms the light extraction surface 50a of the light-transmitting member 150; and in the example shown in
The base material of the protective layer 151 can include a material similar to the base material of the wavelength conversion layer 152 such as a silicone resin, an epoxy resin, etc. From the perspective of efficiently introducing the light to the protective layer 151, it is beneficial for the material of the protective layer 151 to have a higher refractive index than the material of the wavelength conversion layer 152. The protective layer 151 can be provided with a light-diffusing function by dispersing, in the base material, a light-diffusing material having a different refractive index from the base material.
In the configuration illustrated in
The light-diffusing member 154 includes a light-transmitting base material, and a light-diffusing material dispersed in the base material. Similarly to the protective layer 151, the base material of the light-diffusing member 154 can include a material similar to the base material of the wavelength conversion layer 152. For example, particles of a resin having a different refractive index from the base material, particles of silicon oxide, aluminum oxide, zirconium oxide, or zinc oxide, etc., can be used as the light-diffusing material. A nanoparticle that has a particle size defined by D50 of not less than 1 nm and not more than 100 nm can be used as a light-diffusing material dispersed in a base material. The light scattering inside the light-diffusing member 154 can be increased by using nanoparticles as the light-diffusing material.
As illustrated in
In the configuration illustrated in
A resin material that includes a transparent resin as a base material can be used as the material of the light guide member 170. For example, the base material of the light guide member 170 can include a material similar to the base material of the light-transmitting member 150. The light guide member 170 can be provided with a light-diffusing function by dispersing a light-diffusing material having a different refractive index from the base material. The refractive index of the light guide member 170 can be set to be greater than the refractive index of the light-transmitting member 150 and less than the refractive indexes of the first and second light-emitting elements 121 and 122. For example, the light guide member 170 can be formed of a material having a refractive index of not less than 1.52 and not more than 1.60. By satisfying such a refractive index relationship, the efficiency of emitting the light outside the light-emitting device 100A from the first and second light-emitting elements 121 and 122 can be increased because the refractive index gradually decreases from the first and second light-emitting elements 121 and 122 toward the light-transmitting member 150.
The light guide member 170 includes a portion positioned between the light-reflective member 140 and the element side surface 121c of the first light-emitting element 121. By including the light guide member 170, a portion of the light emitted by the first light-emitting element 121 through the element side surface 121c can be incident on the light-diffusing member 154 (or the light-transmitting member 150) by utilizing a reflection at the interface between the light guide member 170 and the light-reflective member 140. In other words, the light that is incident on the light guide member 170 is emitted outside the light-emitting device 100A via the light-diffusing member 154 and the light-transmitting member 150 by being reflected toward the light-diffusing member 154 at the position of an outer surface 170c of the light guide member 170. This is similar for a portion of the light emitted by the second light-emitting element 122 through a side surface 122c. By including the light guide member 170, the light extraction efficiency of the light-emitting device 100A can be increased.
For example, the light guide member 170 is formed by curing a liquid resin. Because the size in the first direction (the Y-direction) is less than the size in the second direction (the X-direction) in the light-emitting device 100A, the light guide member 170 tends to bulge more in the short-side direction than in the long-side direction (the X-direction) of the light-emitting element when formed. As a result, as shown in
The light-reflective member 140 surrounds the light-transmitting member 150 and the set of the first and second light-emitting elements 121 and 122 on the substrate 130A. In the specification, “light-reflective” refers to the reflectance for the light emission peak wavelength of the light-emitting element (the first light-emitting element 121 or the second light-emitting element 122) being not less than 60%. It is more beneficial for the reflectance for the light emission peak wavelength of the light-emitting element of the light-reflective member 140 to be not less than 70%, and more beneficially not less than 80%.
Examples of the material of the light-reflective member 140 include, for example, a resin material in which a light-diffusing material is dispersed. For example, a silicone resin, a modified silicone resin, an epoxy resin, a urea resin, a polycarbonate resin, a phenol resin, an acrylic resin, a urethane resin, a fluorocarbon resin, a modified resin of these resins, or a resin including two or more of these resins can be used as the base material of the light-reflective member 140. A particle of an inorganic material or organic material having a higher refractive index than the base material can be used as the light-diffusing material. Examples of the light-diffusing material include a particle of titanium oxide, magnesium oxide, zirconium dioxide, potassium titanate, aluminum oxide, aluminum nitride, boron nitride, mullite, niobium oxide, barium sulfate, silicon oxide, various rare-earth oxides (e.g., yttrium oxide or gadolinium oxide), etc. The light-reflective member 140 can be white.
As shown in
A portion of the light-reflective member 140 may be positioned between the first light-emitting element 121 and the substrate 130A and between the second light-emitting element 122 and the substrate 130A. By providing the light-reflective member 140 at the element lower surface 121b side of the first light-emitting element 121 and the element lower surface 122b side of the second light-emitting element 122, the emission of light from the element lower surface sides of the light-emitting elements can be reduced, and an effect of improving the utilization efficiency of the light is obtained.
As in the configuration illustrated in
The light-emitting device 100E can be used as a so-called top-view light-emitting device. In other words, when mounting to a support substrate including wiring parts at the surface, etc., the light-emitting device 100E can be arranged on the support substrate so that the fifth wiring part 35R, the sixth wiring part 36R, the seventh wiring part 37R, and the eighth wiring part 38R face the support substrate. Even a top surface-emitting light-emitting device can be used as a light source for a backlight in which light enters through the side surface of a light guide plate if the side surface of the light guide plate and the surface of the support substrate are arranged to be parallel. Because the light source according to the embodiment includes the drive circuit, the switch, and the timing controller in addition to the light-emitting device, there are cases where the space in which the light source is located relative to the light guide plate is limited. In such a case, either a side-emitting light-emitting device or a top surface-emitting light-emitting device can be appropriately selected by considering the space in which the light source is located.
The light source 200 includes the support substrate 230 that includes wiring parts, and the multiple light-emitting devices 100A and 100B that are located on the support substrate 230 and electrically connected to the wiring parts of the support substrate 230. In the example shown in
In the light source 200, the light-emitting device 100A and the light-emitting device 100B are used as side-emitting light-emitting devices. The light extraction surfaces 50a of the light-emitting devices 100A and 100B face a lateral direction parallel to the mounting surface instead of upward from the mounting surface. The light-emitting device 100A and the light-emitting device 100B are alternately arranged on the support substrate 230 along the X-direction so that the light extraction surfaces 50a of the light-emitting devices 100A and 100B face the same direction. In the light source 200, the normal of the light extraction surface 50a of the light-emitting device 100A and the normal of the light extraction surface 50a of the light-emitting device 100B each are parallel to the Z-direction.
The light-emitting device 100A and the light-emitting device 100B are bonded to wiring parts on the support substrate 230 by bonding members 260 such as solder, etc. At least portions of the bonding members 260 can be positioned inside the recesses 30r (described above) provided in the base members of the light-emitting devices 100A and 100B.
Other than the arrangement of the first and second light-emitting elements 121 and 122, the basic configuration of the light-emitting device 100B of the light source 200 is substantially the same as the light-emitting device 100A. Among the four light-emitting devices shown in
In the light-emitting devices 100A and 100B, one of the first light-emitting element 121 or the second light-emitting element 122 is positioned between the support substrate 230 and the other of the first light-emitting element 121 or the second light-emitting element 122 in the first direction (the Y-direction). In other words, the first light-emitting element 121 and the second light-emitting element 122 are positioned to overlap at the same position when the light-emitting devices 100A and 100B are viewed from the +Y direction.
In the light-emitting devices 100A and 100B shown in
In the light-emitting device 100A as shown in
The light-emitting device 100B includes a substrate 130B instead of the substrate 130A. The first and third wiring parts 31T and 33T of the substrate 130B are positioned more proximate to the support substrate 230 than the second and fourth wiring parts 32T and 34T. Conversely to the light-emitting device 100A, in the first direction (the Y-direction), the first light-emitting element 121 included in the light-emitting device 100B is positioned between the support substrate 230 and the second light-emitting element 122 included in the light-emitting device 100B. In the light-emitting device 100B, the first light-emitting element 121 is positioned more proximate to the support substrate 230 than the second light-emitting element 122.
In the light source 200 as shown in
In a light-emitting device configured to emit white light via a wavelength conversion layer, high luminance can be realized by arranging, in the transverse direction of the light-emitting device (the Y-direction), the first light-emitting element 121 and the second light-emitting element 122 that have mutually-different light emission peak wavelengths.
Furthermore, in the example shown in
The light-emitting devices that are mounted on the support substrate 230 are not limited to the light-emitting devices 100A and 100B. For example, a linear light source can be realized by mounting a plurality of the light-emitting device 100E shown in
A driving method of the light source (the linear light source) 200 described above will now be described with reference to
As shown in
The light source 200 includes one drive circuit that can supply a drive current IB to the first light-emitting elements 121 and can supply a drive current IG to the second light-emitting elements 122. The light source 200 includes a switch that switches between the first state in which the output from the drive circuit (the thick arrow in
The light source 200 also includes a timing controller controlling the operation timing of the switch switching between the first state and the second state. Similarly to the driving method of the light source 10 described above, the timing controller can cause the length of the first period tB of the first state in which the output of the drive circuit is connected to the terminal Tb and the length of the second period tG of the second state in which the output of the drive circuit is connected to the terminal Tg to be different. Alternatively, the timing controller can cause the first current value IB output by the drive circuit in the first period tB of the first state and the second current value IG output by the drive circuit in the second period tG of the second state to be different. The length of the first period tB and the length of the second period tG can be caused to be different while causing the first current value IB and the second current value IG to be different.
Examples of linear light sources driven by a driving method such as that described above are shown in
The light sources 200A and 200B each include the multiple light-emitting devices 100A and/or 100B electrically connected in series, the drive circuit 210 supplying a current driving the light-emitting devices 100A and/or 100B, the switch 240, and the timing controller 220 controlling the operation timing of the drive circuit 210 and the switch 240.
An electrode (e.g., an anode) B1a of the first light-emitting element 121 is electrically connected with the switch 240 via the wiring part 262b. A current is supplied from the drive circuit 210 to only the first light-emitting element 121 in the first state in which the electrode B1a of the first light-emitting element 121 and the switch 240 are electrically connected.
An electrode (e.g., an anode) G1a of the second light-emitting element 122 is electrically connected with the switch 240 via the wiring part 262g. A current is supplied from the drive circuit 210 to only the second light-emitting element 122 in the second state in which the electrode G1a of the second light-emitting element 122 and the switch 240 are electrically connected. The switch 240 is switched between the first state and the second state by the control of the timing controller 220. Power is supplied from a power supply 400 to the drive circuit 210 and the timing controller 220.
The electrodes (the anodes B1a, B2a, B3a, and B4a and cathodes B1c, B2c, B3c, and B4c) of four first light-emitting elements 121 are electrically connected in series via the wiring part 262b. The electrodes (the anodes Gla, G2a, G3a, and G4a and cathodes G1c, G2c, G3c, and G4c) of four second light-emitting elements 122 are electrically connected in series via the wiring part 262g.
According to the light source 200A or the light source 200B of the configuration described above, the first light-emitting element 121 and the second light-emitting element 122 that have mutually-different light emission colors both can be driven by one drive circuit 210. As a result, the linear light source can be smaller and less expensive. There are cases where the chromaticity of the light source 10 changes due to a change of the ambient temperature and/or changes of the luminances of the first and second light-emitting elements 121 and 122. The light source 10 can easily obtain white light of the desired chromaticity by easily modifying the driving parameters according to the luminance and/or ambient temperature change.
The forward voltage VfG of the second light-emitting element 122, which is a green LED element, is less than the forward voltage VfB of the first light-emitting element 121, which is a blue LED element. Therefore, a general driver IC mass-produced for blue LED elements can be shared as the drive circuit 210 driving the first light-emitting element 121 and the second light-emitting element 122, making possible an inexpensive light source in which the desired chromaticity is obtained.
A light-emitting device that combines one of a KSF-based phosphor (e.g., K2SiF6:Mn) or a KSAF-based phosphor (e.g., K2Si0.99Al0.01F5.99:Mn) in the phosphor in the wavelength conversion layer can be used as the light-emitting device of a backlight unit including a light source using the driving method described above. Compared to other phosphors, these phosphors have persistence characteristics such that a light-emitting element, once lit, emits light for a certain period even after being switched off. That is, in such a light-emitting device, when the first light-emitting element 121 is lit, and then the first light-emitting element 121 is switched off and the second light-emitting element 122 is switched on, red light is emitted for a certain period; therefore, mixed light of green light and red light is emitted during this period; and white light with good color mixing can be obtained.
The light-emitting device 500 shown in
The light-emitting device 500 further includes a resin member 530 supporting the first light-emitting element 521 and the second light-emitting element 522. The resin member 530 includes a wall part 530b defining a recess 530a open at the upper surface side of the light-emitting device 500.
The light-emitting device 500 further includes a first conductive member 531, a second conductive member 532, a third conductive member 533, and a fourth conductive member 534 electrically connected with the first and second light-emitting elements 521 and 522. The upper surfaces of the first conductive member 531, the second conductive member 532, the third conductive member 533, and the fourth conductive member 534 are positioned at the bottom portion of the recess 530a. The first light-emitting element 521 is located at the upper surface of the first conductive member 531; and the second light-emitting element 522 is located at the upper surface of the second conductive member 532. As shown in
The first light-emitting element 521 and the second light-emitting element 522 each include an anode electrode and a cathode electrode located at the upper surface. As shown in
The light-emitting device 500 can include a first light-transmitting member 551 located on the upper surface of the first light-emitting element 521, and a second light-transmitting member 552 located on the upper surface of the second light-emitting element 522. The first light-transmitting member 551 and the second light-emitting element 522 can include wavelength conversion members similar to the wavelength conversion members described above.
The light-emitting device 500 can include a third light-transmitting member 560 located in the recess 530a. The third light-transmitting member 560 covers the first light-emitting element 521, the second light-emitting element 522, the first conductive member 531, the second conductive member 532, the third conductive member 533, the fourth conductive member 534, the conductive wires 541 to 544, the first light-transmitting member 551, and the second light-emitting element 522.
Certain embodiments of the disclosure are useful in various illumination light sources, automotive light sources, display light sources, etc. It is especially advantageous to apply embodiments of the disclosure to a backlight unit facing a liquid crystal display device.
Number | Date | Country | Kind |
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2023-054809 | Mar 2023 | JP | national |