This application claims priority from Japanese Patent Application No. 2007-136653, filed with the Japanese Patent Office on May 23, 2007, the contents of which are incorporated herein by reference in their entirety.
1. Field of the Invention
The present invention relates to a light source driving device, a light scanning device and an image forming apparatus, more specifically, to a light source driving device that drives a light source, a light scanning device that scans a surface to be scanned and an image forming apparatus including the light scanning device.
2. Description of the Related Art
As an image forming apparatus that forms an image using Carlson's process, for example, an image forming apparatus in which a surface of a rotating photoconductive drum is scanned by light beams so that a latent image is formed on the surface of the rotating photoconductive drum is known. The image forming apparatus is configured to form an image by fixing a toner image obtained by visualizing the latent image to paper as a recording medium. In recent years, the image forming apparatus of this kind has often been used in simplified printing as an on demand printing system. Requests for images of higher density and image output of higher speed are further increasing.
Thereby, in order to simultaneously obtain an image of higher density and image output of higher speed, an image forming apparatus, which scans a photoconductive drum at once with a plurality of light beams using a multi-beam light source is proposed. An image forming apparatus of this kind deflects a bundle of light beams emitted from a surface emitting type laser having a plurality of light emitting parts so that it is possible to scan the photoconductive drum using a plurality of light beams at once.
A surface emitting type laser, for example, VCSEL (vertical cavity surface emitting laser) or the like is used in the image forming apparatus. A plurality of light emitting parts can easily be two-dimensionally arranged in one element, and as a result, the respective light emitting parts are influenced by heat generation thereof as well as heat generation from the peripheral light emitting parts and there is a problem in that light emitting properties change with time.
Thereby, an image forming apparatus including a mechanism to maintain the temperature of a light source at a constant or a light scanning device including a light source in which light emitting parts are disposed such that cross-talk does not become a problem is proposed (for example, see JP2006-202846A and JP2001-272615A). However, in these apparatuses or devices, a part such as a heat releasing plate or the like is required, and the degree of freedom of design of the optical system becomes small so that there is a problem in that the device gives rise to higher cost.
An object of the present invention is to provide a light source driving device able to maintain at a constant the output from each of the plurality of light emitting parts formed in the light source without giving rise to higher cost of the device.
To accomplish the above object, a light source driving device which drives a plurality of light emitting parts provided in a light source to emit a plurality of light beams based on image information, includes a plurality of driving circuits configured to drive the plurality of light emitting parts. Each of the driving circuits includes a signal generation circuit that generates a modulation signal to control a light emitting intensity of the corresponding light emitting part based on the image information, a detection circuit that detects a light emitting status of the corresponding light emitting part; and a light emitting circuit that outputs a driving signal to the corresponding light emitting part to emit a light beam in accordance with the modulation signal and adjustment data obtained based on the light emitting status of at least one of the plurality of light emitting parts.
Preferred embodiments of the present invention will be explained in detail hereinafter with reference to the accompanying drawings.
As shown in, for example,
The light source driving device 101 according to an embodiment can be used in a light scanning device of an image forming apparatus. A schematic structure of an image forming apparatus 200 including a light scanning device 100 using the light source device 101 according to one embodiment of the present invention is illustrated in
The image forming apparatus 200 is, for example, a printer that prints an image based on image information by transferring a toner image to standard paper (sheet) using Carlson's process. The image forming apparatus 200, as illustrated in
The image forming apparatus 200 further includes an electrostatical charger 202, a toner cartridge 204, a cleaning case 205, a paper feeding tray 206, a paper feeding roller 207, a pair of resist rollers 208, a paper discharging roller 212, a paper discharging tray 210 and a housing 215 that holds the above.
The housing 215 is in an approximately rectangular solid shape and provided with an opening, which connects with the interior space in side walls of +X side and −X side.
The light scanning device 100 is disposed in an upside of an interior portion of the housing 220 and includes a light source 10 in which a plurality of light emitting parts VCSEL1 to VCSEL40 are provided and the light source driving device 101 according to Claim 1 to drive the light source 10. By scanning the surface to be scanned in a main scanning direction (the Y axis direction of
The photoconductive drum 201 is a cylindrical-shaped member and provided with a photoconductive layer on the surface thereof, which is conductive when light beams are illuminated to the surface of the photoconductive drum 201. The photoconductive drum 201 is disposed on a lower side of the light scanning device 100 in a longitudinal direction corresponding to a Y axis direction and rotated clock-wisely in
The electrostatical charger 202 is disposed via a prescribed clearance against the surface of the photoconductive drum 201 and electrostatically charges the surface of the photoconductive drum 201 by a prescribed voltage.
The toner cartridge 204 includes a cartridge main body filled with a toner, the image development roller 203 electrostatically charged with voltages of a reverse polarity from the photoconductive drum 201 and so on. The toner cartridge 204 supplies toner filled in the cartridge main body to the surface of the photoconductive drum 201 via the image development roller 203.
The cleaning case 205 includes a rectangular-shaped cleaning blade having a longitudinal direction corresponding to the Y axis direction and is disposed so that an edge of the cleaning blade is in contact with the surface of the photoconductive drum 201. The toner absorbed to the surface of the photoconductive drum 201 is peeled off by the cleaning blade, accompanying the rotation of the photoconductive drum 201 and is re-collected to an internal part of the cleaning case 205.
The transfer charger 211 is disposed via a prescribed clearance against the surface of the photoconductive drum 201 and applied with voltages of a reverse polarity from the electrostatical charger 202.
The paper feeding tray 206 is disposed in a state where the edge of the +X side extends from the opening formed on the side walls of the +X side of the housing 215 and can hold a plurality of paper sheets 213 fed through an external part.
The paper feeding roller 207 takes out the paper sheets 213 sheet by sheet from the paper feeding tray 206 and leads them to a gap formed by the photoconductive drum 201 and the transfer charger 211 via the pair of resist rollers 208 constituted by a pair of rotating rollers.
The fixing roller 209 is constituted by a pair of rotating rollers and lets the paper sheets 213 become heated and pressurized and leads them to the paper discharging roller 212.
The paper discharging roller 212 is constituted by a pair of rotating rollers or the like and sequentially stacks the paper sheets 213 sent from the fixing roller 209 against the paper discharging tray 210 disposed in a state where the edge of the −X side extends from the opening formed on the side walls of the −X side of the housing 215.
Next, the constitution of the light scanning device 100 is described.
The light source 10 is, for example, a surface emitting type semiconductor laser array in which VCSELs as light emitting parts are disposed two-dimensionally. As shown in
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The aperture member 12 has an opening in a rectangular shape or ellipsoidal shape, and the center of the opening is disposed in a focal position of the coupling lens 11 or the vicinity thereof. The plurality of light beams emitted from the light source 10 are respectively turned into approximate parallel light by the coupling lens 11 and by passing through the opening of the aperture member 12, beam shapes are shaped into the desired shapes.
The line image forming lens 13 is a cylindrical lens having refractive power in the sub-scanning direction. The line image forming lens 13 forms an image of the respective light beams transmitting through the coupling lens 11 with regard to a sub-scanning direction in a reflective surface of the polygon mirror 15 or the vicinity thereof.
The polygon mirror 15 is a member of a quadrangular prism shape having an upper surface which is a square inscribed to a circle of a radius of 7 mm. Deflected surfaces of the polygon mirror 15 are respectively formed on the four side surfaces of the polygon mirror 15, rotated at a constant angular speed and spun around an axis parallel to the Z axis by a not illustrated rotating mechanism. The light beams entering the polygon mirror 15 are scanned in the Y axis direction.
The first scanning lens 16 has an image height which is proportional to an incidence angle of the light beam and an image plane of the light beams used to scan the surface at a given angular speed is moved at a constant velocity in relation to the Y axis by the polygon mirror 15.
The second scanning lens 17 is disposed so as to have a longitudinal direction corresponding to the Y axis direction, and forms on the surface of the photoconductive drum 201 an image of the entering light beams via the reflection mirror 18.
The light receiving element 19 is an element which outputs an electrical signal (photoelectric conversion signal) according to the intensity of the entering light beams. The light receiving element 19 is scanned by the polygon mirror 15, receives the light beams before entering the write area of the photoconductive drum 201 and outputs the signal according to the intensity of the received light beams.
Each of the 1 ch through 40 ch driving circuits 1021 through 10240 includes, as shown representatively by the 1 ch driving circuit 1021 in
The high frequency clock generation circuit 103, as shown in
The pixel clock generation circuit 104, as shown in
The modulation data generation circuit 105 modulates image information obtained from a higher-level device and outputs modulation data as a modulation signal in synchronization with the pixel clock PCLK. Specifically, image information contains pixel data of one pixel of an image formed on the recording media. The pixel data includes at least one bit, and, in this embodiment, is a 3 bit digital signal including 3 bits, which is supplied from the higher-level device. The modulation data generation circuit 105 has, for example, a look-up table 1 illustrated hereinbelow. The modulation data generation circuit 105 generates a modulation signal including modulation data of at least one bit, and in this embodiment, modulation data of 32 bits according to the supplied image information, in synchronization with the pixel clock PCLK.
The PWM signal generation circuit 106 defines time T/4 as one unit, which is defined by the respective rising of each high frequency clock VCLK1 through VCLK4) and outputs a PWM signal binarized based on the modulation data. As an example, in
The measurement circuit 108 counts a number of a value of “1” contained in the modulation data shown in Table 1 and outputs the counted value as the light emitting status of the corresponding light emitting part VCSEL1. For example, the counted value is 0 when the image information is 000. The counted value is 4 when the image information is 001. The counted value is 8 when the image information is 010. The counted value is 12 when the image information is 011. The counted value is 16 when the image information is 100. The counted value is 20 when the image information is 101. The counted value is 24 when the image information is 110. The counted value is 28 when the image information is 111. In this embodiment, the adjustment data is determined based on the counted value of the measurement circuit of at least one driving circuit.
The holding circuit 109 is configured to sequentially hold the light emitting status of the corresponding light emitting part VCSEL1 detected by the measurement circuit 108 and, as shown in
The first memory 109a outputs the stored counted value to the second memory 109b and stores a counted value subsequently-outputted from the measurement circuit 108 in synchronization with the pixel clock PCLK. In the same manner, the second memory 109b outputs the stored counted value to the third memory 109c and stores the counted value outputted from the first memory 109a in synchronization with the pixel clock PCLK. In addition, the third memory 109c outputs the stored counted value to the fourth memory 109d and stores the counted value outputted from the second memory 109b in synchronization with the pixel clock PCLK. In addition, the fourth memory 109d outputs the stored counted value and stores the counted value outputted from the third memory 109c in synchronization with the pixel clock PCLK.
The adjustment data may be determined based on a result obtained by multiplying the light emitting statuses of the corresponding light emitting part held in the holding circuit by a coefficient which depends on a time when the light emitting status is detected by the detection circuit, respectively. That is, the counted values outputted from the first memory 109a through the fourth memory 109d, after being respectively multiplied by the given coefficients k1 through k4 with the arithmetic circuits 109e through 109h, are added to each other by an adder 109i and outputted as 1 ch measurement data from the 1 ch driving circuit 1021.
Each coefficient k1 through k4, as an example, is determined based on the time when the number of the value “1” contained in the modulation data corresponding to the counted value stored in each of the first memory 109a through the fourth memory 109d is counted by the measurement circuit 108. Specifically, the counted value of 1 cycle before the pixel clock PCLK is stored in the first memory 109a. The counted value of 2 cycles before the pixel clock PCLK is stored in the second memory 109b. The counted value of 3 cycles before the pixel clock PCLK is stored in the third memory 109c. The counted value of 4 cycles before the pixel clock PCLK is stored in the fourth memory 109d. The counted values are proportional to the light emitting intensity of the corresponding VCSEL, that is, the counted values are proportional to a heating value of the corresponding VCSEL. Because the VCSEL is influenced by the heating value by the light emission at the closest time, the coefficient k1 is set to be the largest of the coefficients, and k2 through k4. are set to become smaller in the order of the coefficients k2, k3, k4. Thereby the 1 ch measurement data contains the light emitting status corresponding to the 4 closest pixel data of the corresponding VCSEL, that is, VCSEL1 in a ratio depending on the time when the light is emitted from VCSEL1.
As described above, in this embodiment, the light emitting status is detected or determined by the number of the value “1” contained in the modulation signal of the corresponding light emitting part.
In this embodiment, the adjustment data is determined by a result obtained by adding the light emitting statuses of the corresponding light emitting part as a target light emitting part and the at least one light emitting part disposed adjacent to the target light emitting part which are multiplied by coefficients depending on distances between the target light emitting part and the at least one light emitting part adjacent to the target light emitting part, respectively. The adjustment data generation circuit 110, as shown in
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As illustrated in
As described above, the light emitting circuit allows the corresponding light emitting part to emit the light beam based on a result obtained by multiplying the light emitting status of the corresponding light emitting part as a target light emitting part by each of coefficients corresponding to distances between the target light emitting part and other light emitting parts. Furthermore, the light emitting circuit allows the corresponding light emitting part to emit a light beam based on the light emitting statuses of the corresponding light emitting part as a target light emitting part and at least one light emitting part adjacent to the target light emitting part. As described above, the driving circuit includes a holding circuit that sequentially holds the light emitting status of the corresponding light emitting part detected by the detection circuit and the light emitting circuit drives the light emitting part based on the light emitting statuses held in the holding circuits of the plurality of driving circuits. The light emitting circuit allows the corresponding light emitting part to emit the light beam based on a result obtained by multiplying a measurement result held in the holding circuit by a coefficient determined based on measurement time.
Next, the operation of the image forming apparatus 200 constituted as above is described. When the image forming apparatus 200 receives image information from the higher level device, the light source driving device 101 of the light scanning device 100 selects for example, any of the VCSELs disposed in the first row of the VCSELs formed in the light source 10 and allows the VCSEL selected to emit light beam from the light source 10.
The light beams from the light source 10, after passing through the coupling lens 11 and the aperture member 12, are collected in the deflected surface of the polygon mirror 15 or the vicinity thereof by the line image forming lens 13. The light beams are then scanned in the Y axis direction by being deflected by the rotating polygon mirror 15. The scanned light beams are first received by the light receiving element 19 via the first scanning lens 16 and the second scanning lens 17 before the light beams enter the write area on the surface of the photoconductive drum 201.
The light source driving device 101, by monitoring a synchronization signal outputted from the light receiving element 19, detects that the light beams from the light source 10 enter the light receiving element 19, after the lapse of a given delay time from the detection, based on image information, the 1 ch driving signal through a 40 ch driving signal outputted from the 1 ch driving circuit 1021 through the 40 ch driving circuit 10240 are supplied respectively to the 40 VCSEL1 through VCSEL40 formed in the light source 10. Thereby the write area of the photoconductive drum 201 is scanned by 40 strings of light beams emitted respectively from VCSEL1 through VCSEL40.
On the other hand, the surface of the photoconductive drum 201 is charged with a predetermined voltage by the electrostatical charger 202 so that electrical charges are distributed in a constant electrical charge density. When the photoconductive drum 201 is scanned by light beams deflected by the polygon mirror 15, a carrier (electrical charge) is generated in the photosensitive layer of a part where light beams are irradiated and charge transfer occurs in the part, leading to a weakening of electrical potential. Therefore, the photoconductive drum 201 rotating in the direction of an arrow of
When the electrostatic latent image is formed on the surface of the photoconductive drum 201, by an image development roller of the toner cartridge 204, a toner is supplied to the surface of the photoconductive drum 201. Herewith, the image development roller of the toner cartridge 204 is electrically charged by voltages of a reverse polarity to the photoconductive drum 201 so that a toner adherent to the image development roller is electrically charged with the same polarity as the photoconductive drum 201. Therefore, the toner is not adhered to the part on the surface of the photoconductive drum 201 where electrical charges are distributed, but only adherent to the part scanned so that a toner image obtained by visualizing the electrostatic latent image is formed on the surface of the photoconductive drum 201. The toner image is adhered to a paper sheet 213 by a transfer charger 211, then fixed by a fixing roller 209 so that an image is formed on the paper. In such a way, the paper sheet 213 where an image is formed, is discharged by the paper discharging roller 212 and sequentially stacked to a paper discharging tray 210.
As described above, by a light scanning device 100 according to the present embodiment, the 1 ch driving circuit 1021 through the 40 ch driving circuit 10240 disposed in the light source driving device 101 are respectively inputted with, as shown in
The 1 ch adjustment data through the 40 ch adjustment data generated as such contain a portion of 4 cycles of pixel clock PCLK, that is, information with regard to the light emitting statuses of a portion of the 4 closest pixels of the respective VCSEL1 through VCSEL40 in a ratio dependent on the light emitting time as well as information with regard to the arrangement position of the respective VCSEL1 through VCSEL40.
Therefore, based on the 1 ch adjustment data through the 40 ch adjustment data, the H level of the PWM signal which allows VCSEL1 through VCSEL40 to emit light is uplifted to be supplied to the light source 10 as the 1 ch driving signal through the 40 ch driving signal. Thereby, the weakening of the light emitting intensity because of the heat generation by the light emission of the VCSEL itself and the light emission of the VCSEL in the periphery is complemented and it is possible for the VCSEL1 through the VCSEL40 to respectively emit light at a constant intensity. In addition, a mechanism for cooling off the light source 10 is not required and it is possible to use a general purpose light source so that a higher cost device is not required.
In addition, in a light scanning device 100 according to the present embodiment, a plurality of light beams maintained at constant intensity are emitted from the light source so that it is possible to scan a surface to be scanned with high precision.
In addition, in an image forming apparatus 200 according to the present embodiment, scanning is performed by a plurality of light beams without any variation in beam intensity so that it is possible to form a high definition image without density unevenness or the like.
In the present embodiment, the number of a value “1” contained in the modulation data is set to be counted by the measurement circuit 108, but the present invention is not limited thereto, that is, the measurement circuit may have a table of light emitting status corresponding to the image information to detect the light emitting status of the corresponding light emitting part based on the image information with reference to the table.
The table is illustrated as look-up Table 2 as an example hereinbelow, and as shown in
In addition, in the present embodiment, a surface emitting type light source 10 having a plurality of VCSEL as the light source is used, but as it is not limited to this, an LD laser array or the like can be used as the light source.
In addition, in the present embodiment, the number of a value “1” contained in the modulation data is counted by the measurement circuit 108, but as it is not limited to this, the number of a value “1” contained in the PWM signal can also be counted.
In addition, in the present embodiment, 4 memories 109a through 109d are set in the holding circuit 109 to store the light emitting statuses corresponding to the closest 4 pixels, but as they are not limited to this, the number of memories can be more than 4 and can be less depending on the degree of fluctuation of the light emitting properties.
In addition, in the present embodiment, a 1 ch adjustment signal through a 40 ch adjustment signal are respectively generated based on a 1 ch measurement signal through a 40 ch measurement signal, but as they are not limited to this, for example, in the case where only heat generation from adjacent VCSEL becomes the problem, the 1 ch adjustment signal through the 40 ch adjustment signal can be respectively generated based on only measurement signals relating to the VCSEL adjacent to the VCSEL as the light emitting target.
In addition, in the above embodiment, a case is described in which the light scanning device 100 is used as a single color image forming apparatus 200 (printer). But the image forming apparatus, as one example shown in
In this case, the light scanning device 900 includes the light source driving device 101, and each of the plurality of light emitting parts of for example, the light source 10, are divided into for black, for cyan, for magenta and for yellow. Then light beams from each light emitting part for black are irradiated by the photoconductive drum K1, light beams from each light emitting part for cyan are irradiated by the photoconductive drum C1, light beams from each light emitting part for magenta are irradiated by the photoconductive drum M1 and light beams from each light emitting part for yellow are irradiated by the photoconductive drum Y1. In addition, the light scanning device 900 can include the individual light source 10 on a color to color basis. And each color may include the light scanning device 900.
Each photoconductive drum rotates in the direction of an arrow in
In addition, in each embodiment described above, the case is described wherein the light scanning device of the present invention is used for a printer, but the light scanning device is also suited to image forming apparatuses other than the printer, for example, a copier machine, a facsimile or a hybrid machine.
According to another aspect of the present invention, there is provided a light scanning device able to scan a surface to be scanned with high precision without giving rise to a higher cost of the device.
According to still another aspect of the present invention, there is provided an image forming apparatus able to form an image with high precision without giving rise to a higher cost of the device.
Accordingly, the light emitting part of the light source emits light based on the light emitting situation of each of the plurality of light emitting parts detected by the detection circuit and the modulation signal to control the light emitting intensity of the light emitting parts. Hereby, light emittance of each of the light emitting parts is performed by taking into account the light emitting situation of each of the light emitting parts formed in the light source, and changes in light emitting properties because of the self-heating of the light emitting parts, and the heat interference from the light emitting parts disposed in the periphery can be complemented so that it is possible to maintain at a constant the output from each of the light emitting parts formed in the light source. In addition, the constitution does not require a mechanism to maintain at a constant the temperature of the light source so that the degree of freedom of layout of the light emitting parts is not inhibited and it is possible to avoid a device of higher cost.
According to still another aspect of the present invention, there is provided a light scanning device which scans a surface to be scanned by light beams. The light scanning device includes a light source in which a plurality of light emitting parts are formed; and a light source driving device of the present invention.
Accordingly, the light scanning device includes a light source driving device of the present invention. Therefore, an intensity differential between light beams because of the heat generation of the light source becomes small so that it is possible to scan a surface to be scanned with high precision. In addition, it is possible to prevent a device of higher cost.
According to still another aspect of the present invention, there is provided an image forming apparatus which forms an image by fixing a toner image formed based on a latent image obtained from image information to a recording media. The image forming apparatus includes a light scanning device of the present invention; a photoreceptor in which a latent image is formed by the light scanning device; an image development device which visualizes the latent image formed on a surface of the photoreceptor; and a transfer device which fixes the toner image visualized by the image development device to the recording media.
Accordingly, the image forming apparatus includes a light scanning device of the present invention. Therefore, it is possible to scan the photoreceptor with high precision. As a result, it is possible to form an image with high precision. In addition, it is possible to avoid a device of higher cost.
Although the preferred embodiments of the present invention have been described, it should be understood that the present invention is not limited to these embodiments, and various changes and modifications can be made to the embodiments.
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