The invention relates to a light-source for use in an instrument, in particular in a medical or dental instrument. In addition, the invention relates to a medical or dental instrument, in particular a dental turbine handpiece with a light-source of such a type.
In dental instruments a light-source is often provided, in order to illuminate, for example, a machining site, for example a neighborhood of a drill. Customarily halogen illuminating means are employed as light-sources in dental instruments, for example in dental hand-held instruments or turbine handpieces, the light then being guided via a glass rod to a light-exit point of the instrument. These illuminating means are suitable for use in instruments of such a type, inasmuch as they are generally able to generate relatively bright light. One disadvantage, however, is their comparatively limited lifespan. In particular, the halogen lamps are, as a rule, greatly stressed by evolution of heat and by vibrations, this stress subsequently having an effect on their lifespan. The luminous efficiency is also comparatively low. In practice it has become evident that halogen lamps of such a type frequently fail, the treatment has to be interrupted, and a replacement lamp has to be employed.
The object underlying the present invention is to specify a light-source for use in an instrument, in particular in a medical or dental instrument with improved properties, and also a correspondingly improved instrument.
This object is achieved, according to the invention, with the subject-matters stated in the independent claims. Special embodiments of the invention are specified in the dependent claims.
According to the invention, a light-source for use in an instrument, in particular in a medical or dental instrument, is provided which exhibits a semiconductor element arranged in a housing, the semiconductor element exhibiting a light-emission surface; furthermore, the light-source exhibits a base which extends from a side of the semiconductor element situated opposite the light-emission surface and which is provided to be inserted in a socket arranged in the instrument. The base exhibits contact elements and leads for supplying power to the semiconductor element.
A light-source of such a type is particularly suitable for use in a corresponding instrument, in particular in a medical or dental instrument, because in comparison with a halogen illuminating means a semiconductor element is more robust and longer-lasting.
The semiconductor element may be a light-emitting diode (semiconductor chip).
The light-source advantageously further exhibits an optical element for influencing the light radiated from the semiconductor element, the optical element being arranged upstream of the light-emission surface. Furthermore, the optical element advantageously constitutes a light-exit window. The optical element may in this connection be retained on the housing and/or may be integrally connected to the housing.
The optical element is preferably connected to the housing in airtight and/or watertight manner. There may accordingly be provision, for example, that the optical element is hermetically connected to the housing—that is to say, in airtight and watertight manner. By this means, the light-source can be improved as regards its suitability for cleaning; corresponding remarks apply to the instrument equipped with the light-source.
There may be provision that the optical element directly contacts a wall region of the housing over an area.
The optical element is advantageously of plane-parallel, convex, biconvex or spherical shape.
The optical element advantageously consists of glass, sapphire or a light-conducting polymer.
The light-source advantageously further exhibits a support, on which the semiconductor element is arranged, preferably fixed, the contact elements of the base being electrically connected to the support. In this case there may be provision that for this purpose the support exhibits electrical contact areas which are electrically connected to the contact elements.
Advantageously the support is manufactured from an electrically insulating material, preferably from ceramic, silicon or plastic.
Advantageously the support is manufactured from a highly thermally conducting material, preferably from ceramic, silicon or plastic or some other material that conducts heat as well as one of the last-named materials.
The light-source advantageously further exhibits a covering which is arranged on the support and which extends over the semiconductor element. For example, the covering may be a so-called globe top.
The housing further advantageously exhibits an opening, the semiconductor element being arranged in a region of the opening. In this case the opening in the region may exhibit a shape that is matched to the outer shape of the support, preferably at least partly corresponds to this outer shape. For example, the support may exhibit a non-circular shape in horizontal section. By this means, a protection against an incorrect orientation of the support in relation to the housing can be achieved.
The opening may be a through-hole. In this case the region in which the semiconductor element is arranged may be a central region of the through-hole. Alternatively, the opening may be a depression.
According to a further aspect of the invention, a dental instrument is provided that exhibits a light-source according to the invention. Advantageously the base of the light-source is adapted to the socket arranged in the instrument. By this means, a simple exchange of the light-source can be achieved.
According to a yet further aspect of the invention, a light-source is provided for use in an instrument, in particular in a medical or dental turbine handpiece or handpiece and anglepiece. The light-source exhibits a preferably substantially cylindrical housing and also a semiconductor element, arranged in the housing, with a light-emission surface, wherein the housing, consisting of an insulating material, exhibits an opening, facing towards the light-emission surface, which is terminated by a transparent light-exit element.
Several corresponding recesses may also be provided with several corresponding light-sources.
Advantageously in this case the opening is terminated by the light-exit element in airtight and/or watertight manner.
The semiconductor element is advantageously arranged on a support arranged in the housing, in particular on a support made of ceramic. The housing may consist of ceramic.
Furthermore, a dental turbine handpiece or handpiece and anglepiece with an elongated gripping sleeve and also with a turbine head or head drive located at the front end of the gripping sleeve is proposed, the gripping sleeve exhibiting in its circumferential surface a recess in which a light-source according to the invention is arranged. Advantageously the shape of the housing of the light-source and the shape of the recess in the circumferential surface are matched to one another. By this means, a protection against unwanted rotation can be realised.
The invention will be elucidated in more detail in the following on the basis of exemplary embodiments and with reference to the drawings. Shown are:
a and 2b: sketches with side views relating to two different variants of the support of the semiconductor element,
c a top view of the arrangement shown in
a to 3c: sketches with views from above relating to three different variants of the shape of the support (with the optical element taken away),
a to 21c: views, contrary to the principal emission direction, of different variants of the light-source, and
a to 22c: sketches relating to a fifth exemplary embodiment of a light-source according to the invention.
In
The light-source 1 includes a semiconductor element 3 which acts as illuminating means—that is to say, a semiconductor element 3 that is able to radiate light, for example a light-emitting diode or a semiconductor chip or light-emitting diode. The semiconductor element 3 exhibits an active surface or, to be more precise, a light-emission surface 6, which may be a flat surface. Perpendicular or normal to the light-emission surface 6 there extends a ‘principal emission direction’ of the light-source, which is indicated in
The semiconductor element 3 is arranged in a housing 2 which is preferably manufactured from an electrically insulating material, for example from plastic, glass or ceramic. The housing 2 preferably consists of a highly thermally conductive material, in order to be able to transport away effectively the heat generated by the semiconductor element 3. The housing 2 may have a cylindrical outer shape.
In the first exemplary embodiment the housing 2 exhibits an opening in the form of a depression, in which the semiconductor element is 3 arranged. In a horizontal section or in a section perpendicular to the principal emission direction the element is consequently surrounded by the housing 2 on all sides.
Furthermore, the light-source 1 includes a base 5 which extends from a side of the semiconductor element 3 located opposite the light-emission surface 6. With reference to
There may be provision that the dental instrument exhibits a light guide, for example in the form of a glass rod, which is provided for guiding light to a machining site designated for treatment with the instrument, and in this case the light-source according to the invention is arranged in such a manner relative to the light guide that light from the light-source is coupled into the light guide.
The base 5 further exhibits contact elements 8 and electrical leads 7, 9 for supplying power to the semiconductor element 3. The contact elements 8 are constituted by the upper end regions of the electrical leads 9; denoted by reference symbol 7 are those portions of the electrical leads which extend beneath the lower edge of the housing 2; the portions above the portions 7 are denoted by 9.
In the example that is shown, the contact elements 8 with their end regions are arranged between the semiconductor element 3 and the bottom or floor of the depression of the housing 2. In this case they protrude—as indicated in FIG. 1—obliquely upwards and are designed in such a manner that they can be resiliently bent downwards—that is to say, in the direction of the floor of the depression.
As indicated in
The base 5 may, in particular, be arranged in such a way that with a first partial region, which points towards the semiconductor element 3, it is surrounded by the housing 2, and with a second partial region, which is located opposite the first partial region, it protrudes from the housing 2.
The light-source is suitable to be employed in a corresponding dental instrument. Advantageous in this connection is, inter alia, the fact that the lifespan of a light-emitting semiconductor element is generally distinctly longer than the lifespan of a halogen illuminating means. Also, a semiconductor element generally has a higher efficiency than a halogen lamp. Furthermore, a semiconductor element can generally be constructed to be smaller in comparison with a halogen lamp, so that advantages arise also as regards physical size.
Furthermore, the light-source according to the exemplary embodiment shown here exhibits an optical element 12 for influencing the light emitted by the semiconductor element 3. The optical element 12 in this case is arranged in front of or above the light-emission surface 6 of the semiconductor element 3 and may constitute a light-exit window—that is to say, a light-exit element—so that the semiconductor element 3 is protected by this means. In the example that is shown, the depression of the housing 2 is sealed in the upward direction by the optical element 12. By this means, a protective function is formed for components that are located in the depression below the optical element 3—that is to say, for example, for the semiconductor element 3 and the contact elements 8.
In the first exemplary embodiment shown here, the optical element 12 is retained on the housing 2. For example, as indicated in
In addition there may be provision that—as likewise indicated in FIG. 1—the shape of the optical element 12 and the shape of the housing 2 are matched to one another in such a way that a large-area contact between the two components 12, 2 is established when these are located in the designated reciprocal installation positions. In this connection a contact surface 13 can be provided which, for example, defines a partial region of a spherical surface. The optical element 12 in this case accordingly directly contacts the contact surface 13 of the housing 2 provided for this purpose with a partial region of its surface. By this means, a particularly good protective function for the semiconductor element 3 may be formed, such as can be advantageous, for example, in the case of a sterilisation of the instrument.
The optical element 12 and the housing 2 are preferably connected to one another in airtight and/or watertight manner—that is to say, for example, they are hermetically sealed.
Advantageously in this case the optical element 12 can be shaped in a rotationally symmetrical manner and can be arranged in such a way that the axis of symmetry is parallel to the normal to the surface of the light-emission surface 6 of the semiconductor element 3 and preferably runs through a midpoint of the light-emission surface 6.
The optical element 12 may be a lens. The optical element 12 may, for example, be plane-parallel, convex, biconvex or—as indicated in FIG. 1—spherical. The optical element 12 may consist of glass, sapphire or a light-conducting polymer.
In the exemplary embodiment shown, furthermore a support 10 is provided, on which the semiconductor element 3 is arranged and preferably fixed and to which it is electrically connected. The support 10 in this case is electrically connected to the contact elements 8 of the base 5. For this purpose the support 10 may, for example, as is evident in the partial representation from
The support 10 is preferably manufactured from an electrically insulating material, for example from ceramics, silicon or plastics. A material of such a type is also advantageous to the extent that it conducts heat comparatively well and can consequently contribute towards heat that is generated in operation of the semiconductor element 3 being transported away particularly effectively.
The support may—as indicated in
Particularly in the case of a pot-shaped support 10, for the purpose of protecting the semiconductor element 3 there may be provision that the latter is provided with a covering 17 (globe top) which is arranged on the support 10 or in the interior space formed by the pot and which extends over the semiconductor element 3. The semiconductor element 3 is preferably completely covered by the covering 17. The covering 17 may be constituted by a potting compound. By virtue of the covering 17 the semiconductor element 3 can, in particular, be protected against being touched and against environmental influences such as moisture and the like. Also, any internal wiring of the semiconductor element 3 which is possibly present running within the ‘pot’ can be covered and protected by the covering 17. With respect to its ‘upper’ (according to
In the following, the unit consisting of the semiconductor element 3, the support 10 and, where appropriate, the covering 17 will also be designated as the ‘illuminating element’ 11.
c shows a top view of the support 10 shown in
As indicated in
In particularly advantageous manner there may be provision that the outer shape or horizontal cross-section of the support 10 forms a rectangle, a polygon, a segment of a circle, a circle with groove or cam or such like, as sketched in exemplary manner in
As further becomes clear from
There may furthermore be provision that the support socket constituted by the housing is designed in such a manner that the support 10, guided therein, can be pressed from above against the resilient contact elements 8 of the base 5. In this case there may be provision that upon insertion of the optical element 12 the support 10 is pressed by it with its contact surfaces 16 against the electrical contact elements 8 of the base 5. Furthermore, in this case the depression may be shaped in such a way that a press-in depth of the optical element 12 is limited by the depression or by the support socket.
In
In contrast to the first exemplary embodiment, the opening in the housing 2 is not a depression but a through-hole. In the example that is shown, the through-hole extends from the top downwards along the principal emission direction R. The base 5 and the housing 2 are of bipartite design. For the purpose of retaining the base 5 in relation to the housing 2 an adhesive bond can be provided. In
In the example that is shown, the base 5 with a first partial region is arranged within the through-hole of the housing 2 and with a second partial region protrudes downwards from the housing 2. Denoted by reference symbol 18 is a contact region of the base 5 for connection to the instrument-side drive.
The connection between base 5 and housing 2 is preferably such that the base 5 can only be inserted into the housing in the correct rotary position. For this purpose a corresponding shaping, non-circular in horizontal cross-section, of the base 5 or of the housing 2 may, for example, be provided. An example of this is indicated in
In the second exemplary embodiment the optical element 12 is arranged in such a way that it seals the through-hole on that side of the through-hole which points to the light-emission direction R. For the purpose of sealing and retaining the optical element 12 on the housing 2, once again a ring element 14 made of elastic material, for example an O-ring, can be provided.
The support 10 may be retained in a manner analogous to the first exemplary embodiment. But a projection may also be provided in the through-hole, which serves as a rest or abutment for retaining the support 10.
In
In
In
The contact elements 7, just like the contact elements 8, 9 (not denoted separately in
The optical element 12—for example in the form of a glass sphere—and the base 5 can be connected to the housing 2 via snap-in joints. Additionally, a seal with an adhesive can be provided in each instance.
At particularly high light intensity and/or at particularly high operating temperatures—that is to say, in ‘critical applications’—it is advantageous to provide a series resistor 60 for the operation of the semiconductor element 3, in order to be able to limit the current for the semiconductor element 3—that is to say, the ‘LED current’—and consequently to lessen the risk of a destruction of the semiconductor element or of the illuminating element 11. (Alternatively, a drive with an adjustable voltage-source can be provided for this purpose.) This series resistor 60 is advantageously arranged within the light-source 1 in this manner the light-source 1 can be used particularly easily in existing instruments or lamps. As a result, the compatibility of the light-source is accordingly particularly good. For example, for this purpose—as sketched in
For the purpose of contacting the two components constituted by illuminating element 11 and series resistor 60, resilient contacts can also be provided. By reason of the filigree parts, however, it is advantageous to deposit the contacts and leads directly on the base 5 chemically/galvanically. For this purpose, a plastic that is capable of being activated by means of laser beam can be used for the base, and the conductor structure can be generated (exposed) by laser beam. On the activated surfaces the conductor structure can then be chemically deposited and galvanically thickened up to the requisite thickness (for example, 30 μm Cu/5 μm Ni/1 μm Au).
In
The light-source exhibits a preferably substantially cylindrical housing 2 and also a semiconductor element 3, arranged in the housing 2, with a light-emission surface 6. The semiconductor element 3 may once again be retained by a preferably ceramic support 10. The housing 2 consists of an insulating material, for example ceramic, and exhibits an opening, facing towards the light-emission surface 6 of the semiconductor element 3, which is terminated by the optical element 12 which in this case may constitute a transparent light-exit element.
The housing 2 is preferably of shallow form. For example, the housing may be cylindrical, in which case the height of the corresponding cylinder is smaller than its diameter.
In this example the light-source is arranged on the instrument—that is to say, here on the dental turbine handpiece 26 or handpiece and anglepiece—in such a way that the optical element 12 directly forms an outer-wall region of the instrument. For this purpose, in the instrument, specifically in a wall 30 of the sleeve of the instrument, in the vicinity of the turbine head 27 or head drive an indentation—indicated in
The light-source is arranged relative to the remaining turbine handpiece 26 or handpiece and anglepiece in such a manner that it can serve for illuminating a machining site to be machined with the turbine handpiece 26 or handpiece and anglepiece. In
The electrical contacting of the light-source can be provided at the bottom of the indentation, for example by means of soldered connection. In
In this case the optical element 12 is advantageously sealed to the housing 2 with a sterilisable adhesive. The optical element 12 may in this case be constituted by a plane-parallel disc. The optical element 12 may in this case exhibit a prismatic ground surface. The optical element 12 may, for example, consist of glass, sapphire, pressed glass or transparent polymer. The optical axis of the optical element 12 may advantageously be aligned with the designated machining site of the turbine handpiece 26 or handpiece and anglepiece, as indicated in
In
In the wall 30 of the turbine handpiece 26 or handpiece and anglepiece, which constitutes the circumferential surface of the instrument, for this an indentation or recess 31 is provided which is suitable for receiving the light-source. Preferably the shape of the housing 2 of the light-source and the shape of the recess 31 in the circumferential surface of the instrument are matched to one another. For example, the recess 31 may exhibit a shape corresponding to the outer shape of the housing 2 in such a manner that the light-source can be inserted into the recess 31 only in the designated orientation.
Advantageously an impervious, for example airtight and/or watertight, connection is provided between the light-source and the wall 30. A sealing element 52, for example in the form of an O-ring, may serve for this purpose. This is advantageous, for example, with respect to sterilisability of the turbine handpiece 26 or handpiece and anglepiece.
For the electrical connection between the light-source and the remaining turbine handpiece 26, in this case the resilient contact elements 8 can be provided on the housing 2. For example, the contact region 18 of the contact elements 8 of the light-source can be provided at the bottom of the recess 31.
In
Sketches relating to different embodiments of the light-source and of the retaining device and electrical connection of the light-source in the motor part are shown in
In the variant shown in
A sealing element, for example in the form of an O-ring 52, may serve for sealing and fixing the housing 2 in the motor part 43.
In the variant shown in
Furthermore, in
In
In the variant sketched in
In
Number | Date | Country | Kind |
---|---|---|---|
102008014353.7 | Mar 2008 | DE | national |
102008033556.8 | Jul 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2009/001842 | 3/13/2009 | WO | 00 | 12/2/2010 |