1. Field of the Invention
The present invention is related to an illumination device and a light source module for the illumination device; and more particularly, the present invention is related to a vehicle illumination device and a light source module for the vehicle illumination device.
2. Descriptions of the Related Art
Headlights in motor vehicles are mainly used at night or in harsh environments for road lighting. In conventional vehicle headlights, halogen lamps or high intensity discharge (HID) lamps are commonly provided as the light source. In an HID lamp, light is generated by a discharge phenomenon that occurs between two metal electrodes respectively disposed at both ends of the HID lamp. Thus, compared to halogen lamps, HID lamps have higher lumen output, better luminous efficacy and longer lifetime. However, the lifetime of an HID lamp is generally only several hundred or several thousand hours. Therefore, seeking a new durable light source to replace conventional lamps for higher lumen output, better luminous efficacy and longer lifetime is a need for new motor vehicles.
With the development of integrated circuit (IC) design, semiconductor manufacturing and photovoltaic technology, light-emitting diode (LED) is a new type of solid-state light source in the 21st century. Compared to halogen lamps or HID lamps, LED lamps have smaller size, higher lumen output, better luminous efficacy, lower power consumption and longer lifetime. However, the optical, the thermal and the electrical designs of new LED lamps are different from those of halogen lamps or HID lamps. Automobile manufacturers have to reconsider different design rules for headlights with LED lamps during developing new motor vehicles. For example, the detailed designs of an LED headlight complying with vehicle lighting regulations are shown and described in U.S. Pat. No. 7,645,062 filed on Mar. 25, 2004 and entitled “Light Source and Vehicle Lamp.”
Moreover, as to existing motor vehicles having conventional headlights with halogen lamps or HID lamps, it is hard to directly utilize an LED lamp of a new headlight to replace a halogen lamp or an HID lamp of an original headlight due to different architectures between the original headlight and the new headlight. As a result, consumers will attenuate will of replacing the halogen lamp or the HID lamp with the LED lamp.
In view of this, it is important to provide an LED light source which can directly replace a light source of a halogen lamp or an HID lamp, such that the consumer can replace the light source of the halogen lamp or the HID lamp with the LED light source rapidly and precisely.
An objective of the present invention is to provide light source module for an illumination device. The illumination device comprises a reflector.
To achieve the aforesaid objective, the light source module of the present invention comprises a column, a first LED light source and a second LED light source. The column has a front end and a side. The first LED light source is fixed to the front end of the column and emits a first light beam for forming a first illumination area. The second LED light source is fixed to the side of the column and emits a second light beam for forming a second illumination area via the reflector. The first illumination area partly overlaps the second illumination area.
Another objective of the present invention is to provide a light source module for an illumination device. The illumination device comprises a reflector and a shutter. The light source module comprises a column and an LED light source. The column faces the shutter along a direction and has at least one side. The LED light source is fixed to the at least one side of the column and emits a light beam for forming an illumination area via the reflector and through the shutter. The illumination area has a cut-off line. The at least one side of the column forms an angle with the direction. The angle is substantially less than 45 degrees.
Yet a further objective of the present invention is to provide a light source module for an illumination device. The illumination device comprises a reflector and a shutter. The light source module comprises a column and at least one LED light source. The column has at least one side. The at least one LED light source is fixed to the at least one side of the column and emits a light beam for forming an illumination area via the reflector and through the shutter. The illumination area has a cut-off line. The at least one LED light source has a plurality of LED chips. Each of distances between each two adjacent LED chips is substantially from 50 micrometer (μm) to 900 μm.
Another further objective of the present invention is to provide a vehicle illumination device which comprises a housing and a light source module. The light source module which is coupled to the housing comprises a column and an LED light source. The column has a front. The LED light source is fixed to the front end of the column and emits a light beam for forming an illumination area through the shutter. The illumination area has a cut-off line. The LED light source has an effective horizontal width which is substantially from 6 millimeter (mm) to 18 mm.
According to the above description, the illumination device and the light source module for the illumination device according to the present invention provide a light source complying with vehicle lighting regulations and architectures of original headlights in motor vehicles. Accordingly, the illumination device and the light source module for the illumination device according to the present invention can effectively overcome the problem of the prior art that, consumers will attenuate will of replacing the halogen lamp or the HID lamp with the LED lamp.
The detailed technology and preferred embodiments implemented for the subject invention are described in the following paragraphs accompanying the appended drawings for people skilled in this field to well appreciate the features of the claimed invention.
In the following description, this invention will be explained with reference to embodiments thereof. However, the description of these embodiments is only for purposes of illustration rather than limitation. It should be appreciated that in the following embodiments and attached drawings, elements unrelated to this invention are omitted from depictions; and dimensional relationships among individual elements in the attached drawings are illustrated only for ease of understanding, but not to limit the actual scale.
More specifically, the first LED light source 113 emits a first light beam (not shown) according to a control of the control circuit module 17. Similarly, the second LED light source 115 emits a second light beam (not shown) according to the control of the control circuit module 17. In one embodiment, the reflector 153 is a globular reflector for reflecting the second light beam. The first light beam and the reflected second light beam are partly shielded by the shutter 151 to form an illumination area complying with asymmetrical beam illumination regulations (i.e. ECE R112) on a projection plane with a distance of 25 meters ahead of the vehicle illumination device 1.
In one embodiment, the column 111 has a diameter D substantially from 6 mm to 18 mm. The light source module 11 is fixed in the housing 15 by the fixing part 117 through the opening 155 having the diameter substantially greater than 18 mm for complying with the architectures of original vehicle headlights having the halogen lamps or the HID lamps. Accordingly, the halogen lamps (e.g. H4, H7, H13, 9005, 9006, 9007) or the HID lamps (e.g. D1S, D2S, D4S) can be replaced by the light source module 11. Furthermore, there is a great amount of heat which decreases light efficiency of the light source module 11 when the first LED light source 113 and the second LED light source 115 respectively emit the first light beam and the second light beam. In one embodiment, the column 111 is made of heat conductive material for increasing cooling efficiency of the light source module 11. For example, the column 111 can be made of aluminum, copper, lead, tin, magnesium, zinc, steel, titanium, polymer, ceramic, or a combination of the aforesaid materials. In other embodiments, the column 111 can have at least one heat pipe (not shown), a plurality of fins (not shown), or heat conductive coating (not shown) for increasing the cooling efficiency of the light source module 11. The heat conductive coating is made of tin oxide, aluminum oxide, silicon carbide, boron oxide, graphene, or carbon nanotubes.
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More specifically, the first light beam directly forms the first illumination area 113a on the projection plane with the distance of 25 meters ahead of the vehicle illumination device 1 through the shutter 151. The second light beam forms the second illumination area 115a the projection plane with the distance of 25 meters ahead of the vehicle illumination device 1 through the shutter 151 after reflected by the reflector 153. Thus, luminance of the second illumination area 115a is less than luminance of the first illumination area 113a. An area of the first illumination area 113a is less than an area of the second illumination area 115a. Simultaneously, the first illumination area 113a and the second illumination area 115a have a cut-off line 33 for complying with asymmetrical beam illumination regulations (i.e. ECE R112).
More specifically, the LED chips 1137 are disposed on the substrate 1131 to form an LED array. Each of the LED chips 1137 emits a light beam. Each of distances between each two adjacent LED chips 1137 is substantially from 50 μm to 900 μm. The protruding structure 1133 which surrounds the LED chips 1137 is used for supporting the fluorescent layer 1135. The protruding structure 1133 has a height substantially from 0.5 mm to 1.5 mm. Accordingly, the fluorescent layer 1135 disposed on the LED chips 1137 has an effective horizontal width H substantially from 6 mm to 18 mm. The light beams emitted by the LED chips 1137 are mixed through the fluorescent layer 1135 to form the first light beam emitted by the first LED light source 113.
According to the above description, the first LED light source 113 has the effective horizontal width H substantially from 6 mm to 18 mm Each of the LED chips 1137 can be a horizontal-type LED chip, a vertical LED chip, or a flip LED chip. In one embodiment, the substrate 1131 is made of heat conductive material for increasing cooling efficiency of the first LED light source 113. For example, the substrate 1131 can be made of aluminum, copper, lead, tin, magnesium, zinc, steel, titanium, polymer, ceramic, or a combination of the aforesaid materials. The LED array of the first LED light source 113 has twelve LED chips 1137. Each of the distances between each two adjacent LED chips 1137 is substantially from 50 μm to 150 μm. However, in other embodiments, the LED array of the first LED light source 113 can have different number of LED chips 1137. It should be noted that the LED array of the first LED light source 113 is not limited to have twelve LED chips 1137 in the embodiment.
The LED array can be disposed on the substrate 1131 in a specific pattern, for example, but not limited to, an L shape, an U shape, an H shape, an M shape, an N shape, or a ⊥ shape according to different arrangements of the LED chips 1137. The detailed designs of the LED arrays can be referred to U.S. Design patent application No. 29/471,507, filed on Nov. 1, 2013 and entitled “Light Emitting Diode Device,” China Design patent application No. 201330532498.2, filed on Nov. 7, 2013 and entitled “Light Emitting Diode Device,” and Taiwan Design patent application No. 103301434, filed on Mar. 14, 2014 and entitled “Portion of Light Emitting Diode Device,” which are herein incorporated by reference.
The second LED light source 115 being approximately the same as the first LED light source 113 has a plurality of LED chips (not shown) to form an LED array. The LED array of the second LED light source 115 is a matrix LED array. More specifically, the LED array of the second LED light source 115 can be a 2×2 matrix LED array, a 3×3 matrix LED array, or a 4×4 matrix LED array according to different arrangements of the LED chips. For example, the second LED light source 115 has four LED chips when the LED array of the second LED light source 115 is the 2×2 matrix LED array. The second LED light source 115 has nine LED chips when the LED array of the second LED light source 115 is the 3×3 matrix LED array. The second LED light source 115 has sixteen LED chips when the LED array of the second LED light source 115 is the 4×4 matrix LED array.
In one embodiment, the second LED light source 115 is also a single COB chip with a diameter which is not greater than 6 mm, or between 4 mm and 6 mm. This single COB chip, for example, containing twelve 4545 LED flip chips, can generate more than 1500 lumens of 20 watts (6.5 volts and 3 amps) within a circular area to provide sufficient light for light distribution. That is, the light intensity (light flux per effective lighting area) of this single COB chip is no less than 100 Lm/mm2.
In addition to the aforesaid description, the embodiment of the vehicle illumination device 6 can also execute all the operations and functions set forth in the embodiment of the vehicle illumination device 1. How the vehicle illumination device 6 executes these operations and functions will be readily appreciated by those of ordinary skill in the art based on the explanation of the vehicle illumination device 1 and, thus, will not be further described herein.
More specifically, the LED light source 213 emits a light beam (not shown) according to a control of the control circuit module 17. The light beam is partly shielded by the shutter 151 to form an illumination area complying with asymmetrical beam illumination regulations (i.e. ECE R112) on a projection plane with a distance of 25 meters ahead of the vehicle illumination device 7.
In one embodiment, the column 211 has a diameter D substantially from 6 mm to 18 mm. The light source module 21 is fixed in the housing 15 by the fixing part 217 through the opening 155 having the diameter substantially greater than 18 mm for complying with the architectures of original vehicle headlights having the halogen lamps or the HID lamps. Accordingly, the halogen lamps (e.g. H4, H7, H13, 9005, 9006, 9007) or the HID lamps (e.g. D1S, D2S, D4S) can be replaced by the light source module 21. Furthermore, there is a great amount of heat which decreases light efficiency of the light source module 21 when the LED light source 213 emits the light beam. In one embodiment, the column 211 is made of heat conductive material for increasing cooling efficiency of the light source module 21. For example, the column 211 can be made of aluminum, copper, lead, tin, magnesium, zinc, steel, titanium, polymer, ceramic, or a combination of the aforesaid materials. In other embodiments, the column 211 can have at least one heat pipe (not shown), a plurality of fins (not shown), or heat conductive coating (not shown) for increasing the cooling efficiency of the light source module 21. The heat conductive coating is made of tin oxide, aluminum oxide, silicon carbide, boron oxide, graphene, or carbon nanotubes.
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The architectures of the LED light source 213 will be readily appreciated by those of ordinary skill in the art based on the explanation of the first LED light source 113 of the light source module 11 and, thus, will not be further described herein.
In addition to the aforesaid description, the embodiment of the vehicle illumination device 7 can also execute all the operations and functions set forth in the embodiment of the vehicle illumination device 1. How the vehicle illumination device 7 executes these operations and functions will be readily appreciated by those of ordinary skill in the art based on the explanation of the vehicle illumination device 1 and, thus, will not be further described herein.
More specifically, the second light source 315 emits a light beam (not shown) according to the control of the control circuit module 17. In one embodiment, the reflector 153 is a globular reflector for reflecting the light beam. The reflected light beam is partly shielded by the shutter 151 to form an illumination area complying with asymmetrical beam illumination regulations (i.e. ECE R112) on a projection plane with a distance of 25 meters ahead of the vehicle illumination device 10.
In one embodiment, the column 311 has a diameter D substantially from 6 mm to 18 mm. The light source module 31 is fixed in the housing 15 by the fixing part 317 through the opening 155 having the diameter substantially greater than 18 mm for complying with the architectures of original vehicle headlights having the halogen lamps or the HID lamps. Accordingly, the halogen lamps (e.g. H4, H7, H13, 9005, 9006, 9007) or the HID lamps (e.g. D1S, D2S, D4S) can be replaced by the light source module 31. Furthermore, there is a great amount of heat which decreases light efficiency of the light source module 31 when the LED light source 315 emits the light beam. In one embodiment, the column 311 is made of heat conductive material for increasing cooling efficiency of the light source module 31. For example, the column 311 can be made of aluminum, copper, lead, tin, magnesium, zinc, steel, titanium, polymer, ceramic, or a combination of the aforesaid materials. In other embodiments, the column 311 can have at least one heat pipe (not shown), a plurality of fins (not shown), or heat conductive coating (not shown) for increasing the cooling efficiency of the light source module 31. The heat conductive coating is made of tin oxide, aluminum oxide, silicon carbide, boron oxide, graphene, or carbon nanotubes.
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The architectures of the LED light source 315 will be readily appreciated by those of ordinary skill in the art based on the explanation of the second LED light source 115 of the light source module 11 and, thus, will not be further described herein.
In addition to the aforesaid description, the embodiment of the vehicle illumination device 10 can also execute all the operations and functions set forth in the embodiment of the vehicle illumination device 1. How the vehicle illumination device 10 executes these operations and functions will be readily appreciated by those of ordinary skill in the art based on the explanation of the vehicle illumination device 1 and, thus, will not be further described herein.
According to the above description, the illumination device and the light source module for the illumination device according to the present invention provide a light source complying with vehicle lighting regulations and architectures of original headlights in motor vehicles. Accordingly, the illumination device and the light source module for the illumination device according to the present invention can effectively overcome the problem of the prior art that, consumers will attenuate will of replacing the halogen lamp or the HID lamp with the LED lamp.
The above embodiments merely give the detailed technical contents of the present invention and inventive features thereof, and are not to limit the covered range of the present invention. People skilled in this field may proceed with a variety of modifications and replacements based on the disclosures and suggestions of the invention as described without departing from the characteristics thereof. Nevertheless, although such modifications and replacements are not fully disclosed in the above descriptions, they have substantially been covered in the following claims as appended.
Number | Date | Country | Kind |
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103134682 | Oct 2014 | TW | national |
This application claims the benefit of Provisional Application Ser. No. 61/969,441 filed on Mar. 24, 2014. This application claims the benefit of priority based on Taiwan Patent Application No 103134682, filed on Oct. 6, 2014, the contents of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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61969441 | Mar 2014 | US |