1. Field of the Invention
The present invention relates to a light source (including a planar light source) comprising electron emitters each for emitting electrons from an emitter by applying a drive voltage to electrodes on the emitter.
2. Description of the Related Art
Recently, electron emitters having a drive electrode and a common electrode have been finding use in various applications such as field emission displays (FEDs) and backlight units. In an FED, a plurality of electron emitters are arranged in a two-dimensional array, and a plurality of phosphor layers are positioned in association with the respective electron emitters with a predetermined gap left therebetween.
Conventional electron emitters are disclosed in Japanese Laid-Open Patent Publication No. 1-311533, Japanese Laid-Open Patent Publication No. 7-147131, Japanese Laid-Open Patent Publication No. 2000-285801, Japanese Patent Publication No. 46-20944, and Japanese Patent Publication No. 44-26125, for example. All of these disclosed electron emitters are disadvantageous in that since no dielectric body is employed in the emitter, a forming process or a micromachining process is required between facing electrodes, a high voltage needs to be applied to emit electrons, and a panel fabrication process is complex and entails a high panel fabrication cost.
It has been considered to make an emitter of a dielectric material. Various theories about the emission of electrons from a dielectric material have been presented in the documents: Yasuoka and Ishii, “Pulsed Electron Source Using a Ferroelectric Cathode”, OYO BUTURI (A monthly publication of The Japan Society of Applied Physics), Vol. 68, No. 5, p. 546-550 (1999), and Puchkarev, Victor F. and Mesyats, Gannady A., “On the Mechanism of Emission from the Ferroelectric Ceramic Cathode, Journal of Applied Physics, Vol. 78, No. 9, 1 Nov., 1995, p. 5633-5637.
The development of light sources employing carbon nanowalls has also been promoted lately (see, for example, Japanese Laid-Open Patent Publication No. 2004-362960 and Japanese Laid-Open Patent Publication No. 2004-362959).
It is an object of the present invention to provide a light source comprising electron emitters for increasing the rate of utilization of phosphorescent light emission based on electrons emitted from the electron emitters to achieve high-luminance light emission.
A light source according to a first aspect of the present invention has at least one electron emitter, a transparent substrate for guiding therethrough a phosphorescent light emission based on electrons emitted from the electron emitter, and light reflecting means disposed in facing relation to the transparent substrate, for reflecting the phosphorescent light emission to the transparent substrate.
Since the phosphorescent light emission based on the electrons emitted from the electron emitter is reflected to the transparent substrate by the light reflecting means, the light reflected by the light reflecting means can be utilized as a surface emission, i.e., an emission from a front surface of the transparent substrate. Accordingly, the utilization ratio of the emitted phosphorescent light is increased for a high-luminance light emission.
In the first aspect, the light source may further comprise an anode electrode comprising a transparent electrode, and a phosphor layer, the anode electrode and the phosphor layer being disposed on a surface of the transparent substrate, the surface facing the light reflecting means. With this arrangement, the electrons emitted from the electron emitter are accelerated by the anode electrode and impinge upon the phosphor layer, which emits phosphorescent light.
In the first aspect, at least the phosphor layer may be disposed partly on the transparent substrate and provides an opening through which the transparent electrode is partly exposed. With this arrangement, the light reflected by the light reflecting means is not absorbed by the phosphor layer, but is emitted as a surface emission from the opening through the transparent substrate. Therefore, the utilization ratio of the emitted phosphorescent light is further increased.
In the first aspect, the anode electrode and the phosphor layer may be disposed partly on the transparent substrate and provide an opening through which the transparent substrate is partly exposed. With this arrangement, the light reflected by the light reflecting means is not absorbed or attenuated by the phosphor layer and the anode electrode, but is emitted as a surface emission from the opening through the transparent substrate. Therefore, the utilization ratio of the emitted phosphorescent light is further increased.
In the first aspect, the electron emitter may be disposed on a surface facing the transparent substrate and extending substantially parallel to a surface of the transparent substrate. With this arrangement, the electron emitter may be disposed on a fixed substrate disposed in facing relation to the transparent substrate.
In the first aspect, the electron emitter may be disposed on a surface extending not parallel to a surface of the transparent substrate. With this arrangement, the light source may further comprise a fixed substrate disposed in facing relation to the transparent substrate, and a side plate having the surface which extends substantially perpendicularly to at least the transparent substrate, the electron emitter being disposed on the surface of the side plate and facing a space defined between the transparent substrate and the fixed substrate.
In the first aspect, the light reflecting means may comprise a light reflecting layer and/or a white diffusion layer disposed on a portion of the fixed substrate, the portion being free of the electron emitter.
Alternatively, the fixed substrate may comprise a second transparent substrate such as a glass substrate, and the light reflecting means may comprise a light reflecting layer and/or a white diffusion layer disposed on a surface of the second transparent substrate remote from the transparent substrate.
In the first aspect, the light source may further comprise a fixed substrate disposed in facing relation to the transparent substrate, and an anode electrode and a phosphor layer which are disposed on a surface of the fixed substrate, the surface facing the transparent electrode. With this arrangement, the electron emitter may be disposed on a surface of the transparent substrate, the surface facing the fixed substrate.
With this arrangement, electrons emitted from the electron emitter are accelerated by the anode electrode on the fixed electrode, and impinge upon the phosphor layer, which is excited to emit phosphorescent light. Since the phosphorescent light is reflected to the transparent substrate by the light reflecting means, the reflected light is utilized as a surface emission from the transparent electrode.
In the above structure, a light diffusion member may be disposed on a surface of the transparent substrate remote from the fixed substrate, at a position aligned with the electron emitter. The light reflected from the light reflecting means is absorbed or attenuated by the electron emitter on the transparent substrate. However, ambient light is diffused by the light diffusion member and is utilized as a surface light emission, thus making up for the light absorbed or attenuated by the electron emitter thereby to suppress a reduction in the luminance which is caused by the electron emitter on the transparent substrate.
In the first aspect, the anode electrode may comprise a transparent electrode, the light reflecting means may comprise a light reflecting layer and/or a white diffusion layer disposed between the fixed substrate and the anode electrode. Alternatively, the anode electrode may double as the light reflecting means. For example, if the anode electrode has a mirror surface finish, it doubles as the light reflecting means.
Alternatively, the fixed substrate may comprise a second transparent substrate such as a glass substrate, and the light reflecting means may comprise a light reflecting layer and/or a white diffusion layer disposed on a surface of the second transparent substrate remote from the transparent substrate.
In the first aspect, the electron emitter may be disposed on a first surface extending at a first predetermined angle with respect to a surface of the transparent substrate, and the anode electrode may be disposed on a second surface extending at a second predetermined angle with respect to the surface of the transparent substrate. The phosphor layer may be disposed on the anode electrode in a position facing both the transparent substrate and the electron emitter.
With this arrangement, electrons emitted from the electron emitter on the first surface are accelerated by the anode electrode on the second surface, and impinge upon the phosphor layer, which is excited to emit phosphorescent light. Since the phosphorescent light is reflected to the transparent substrate by the light reflecting means, the reflected light is utilized as a surface emission from the transparent electrode.
In the above structure, a fixed substrate may be disposed in facing relation to the transparent substrate, and a support member may be disposed on the fixed substrate and provide the first surface and the second surface. The structure in which the electron emitter is disposed on the first surface and the anode electrode and the phosphor layer is disposed on the second surface can easily be realized.
The fixed substrate may comprise a second transparent substrate such as a glass substrate, and the light reflecting means may comprise a light reflecting layer and/or a white diffusion layer disposed on a surface of the second transparent substrate remote from the transparent substrate.
A light source according to a second aspect of the present invention has a transparent substrate, a fixed substrate disposed in facing relation to the transparent substrate, at least one electron emitter disposed on the fixed substrate, an anode electrode comprising a transparent electrode, a first phosphor layer, the anode electrode and the first phosphor layer being disposed on a surface of the transparent substrate, the surface facing the fixed substrate, and an auxiliary electrode and a second phosphor layer which are disposed on a portion of the fixed substrate, the portion being free of the electron emitter.
With this arrangement, electrons emitted from the electron emitter on the fixed substrate are accelerated by the anode electrode on the transparent substrate, and impinge upon the first phosphor layer on the transparent substrate, which is excited to emit phosphorescent light. The phosphorescent light is emitted as a surface emission. Electrons emitted from the electron emitter are also accelerated by the auxiliary electrode on the fixed substrate, and impinge upon the second phosphor layer on the fixed substrate, which is excited to emit phosphorescent light. The phosphorescent light is also emitted as a surface emission. Therefore, the surface emission as the phosphorescent light from the first phosphor layer on the transparent substrate and the surface emission as the phosphorescent light from the second phosphor layer on the fixed substrate are combined with each other and emitted from the light source. Accordingly, the utilization ratio of the emitted phosphorescent light is increased for a high-luminance light emission.
In the second aspect, the auxiliary electrode may function as light reflecting means for reflecting light emitted from the second phosphor layer to the transparent substrate. In this case, since the phosphorescent light emitted from the second phosphor layer to the fixed substrate is reflected by the auxiliary electrode and guided to the transparent substrate, the utilization ratio of the phosphorescent light is further increased.
In the second aspect, at least the first phosphor layer may be disposed partly on the transparent substrate and provides an opening through which the anode electrode is partly exposed, or the anode electrode and the first phosphor layer may be disposed partly on the transparent substrate and provide an opening through which the transparent substrate is partly exposed.
With this arrangement, the light reflected by the light reflecting means is not absorbed or attenuated by the first phosphor layer and the anode electrode, but is emitted as a surface emission from the opening of the first phosphor layer through the transparent substrate. Therefore, the utilization ratio of the emitted phosphorescent light is further increased.
A light source according to a third aspect of the present invention has at least one electron emitter, a transparent substrate for guiding therethrough a phosphorescent light emission based on electrons emitted from the electron emitter, and a laminated assembly disposed in facing relation to the transparent substrate, the laminated assembly comprising an anode electrode and a phosphor layer, the laminated assembly being oriented such that the phosphor layer confronts the transparent substrate.
With the above arrangement, electrons emitted from the electron emitter are accelerated by the anode electrode of the laminated assembly, and impinge upon the phosphor layer of the laminated assembly, which is excited to emit phosphorescent light. The emitted phosphorescent light is emitted as a surface emission, so that the utilization ratio of the emitted phosphorescent light is increased for a high-luminance light emission.
In the third aspect, the electron emitter may be disposed on a surface of the transparent substrate, the surface facing the laminated assembly, and the laminated assembly may have a bent portion in alignment with the electron emitter and ends fixed to the transparent substrate.
Alternatively, the electron emitter may be disposed on a surface not parallel to a surface of the transparent substrate, and the laminated assembly may have a bent portion in alignment with the electron emitter and at least one end fixed to the transparent substrate.
The light source according to the third aspect may further comprise a side plate having a surface which extends substantially perpendicularly to the transparent substrate, the electron emitter being disposed on a portion of the surface of the side plate, the portion facing the transparent substrate, the laminated assembly having an end fixed to the transparent substrate and other end fixed to the side plate.
The above and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which preferred embodiments of the present invention are shown by way of illustrative example.
Light sources according to embodiments of the present invention will be described below with reference to
As shown in
One electron emitter 12 may be assigned to each pixel, or a plurality of electron emitters 12 may be assigned to each pixel. In the present embodiment, it is assumed for the sake of brevity that one electron emitter 12 is assigned to each pixel.
The drive circuit 16 has a plurality of row selection lines 18 for selecting rows in the light emission section 14 and a plurality of signal lines 20 for supplying data signals Sd to the light emission section 14.
The drive circuit 16 also has a row selecting circuit 22 for supplying a selection signal Ss selectively to the row selection lines 18 to successively select a row of the electron emitters 12, a signal supplying circuit 24 for supplying parallel data signals Sd to the signal lines 20 to supply the data signals Sd to a row (selected row) selected by the row selecting circuit 22, and a signal control circuit 26 for controlling the row selecting circuit 22 and the signal supplying circuit 24 based on a control signal (video signal or the like) Sv and a synchronizing signal Sc that are input to the signal control circuit 26.
Two electron emitters, i.e., electron emitters 12A, 12B according to first and second specific examples, for use in the light source 10 according to the present embodiment will be described below with reference to
As shown in
A drive voltage Va from the drive circuit 16 is applied between the upper electrode 32 and the lower electrode 34. Specifically, as shown in
As shown in
The electron emitter 12A is placed in a vacuum. As shown in
The vacuum level in the atmosphere should preferably be in the range from 10−2 to 10−6 Pa and more preferably in the range from 10−3 to 10−5 Pa.
The reason for the above range is that in a lower vacuum, (1) many gas molecules would be present in the space, and a plasma can easily be generated and, if too an intensive plasma were generated, many positive ions thereof would impinge upon the upper electrode 32 and damage the same, and (2) emitted electrons would tend to impinge upon gas molecules prior to arrival at the anode electrode 42, failing to sufficiently excite the phosphor 44 with electrons that are sufficiently accelerated under the bias voltage Vc.
In a higher vacuum, though electrons would be liable to be emitted from an electric field concentration point A, structural body supports and vacuum seals would be large in size, posing disadvantages on efforts to make the electron emitter smaller in size.
The emitter 30 is made of a dielectric material. The dielectric material may preferably be a dielectric material having a relatively high dielectric constant, e.g., a dielectric constant of 1000 or higher. Dielectric materials of such a nature may be ceramics including barium titanate, lead zirconate, lead magnesium niobate, lead nickel niobate, lead zinc niobate, lead manganese niobate, lead magnesium tantalate, lead nickel tantalate, lead antimony stannate, lead titanate, lead magnesium tungstate, lead cobalt niobate, etc. or a combination of any of these materials, a material which chiefly contains 50 weight % or more of any of these materials, or such ceramics to which there is added an oxide of such as lanthanum, calcium, strontium, molybdenum, tungsten, barium, niobium, zinc, nickel, manganese, or the like, or a combination of these materials, or any of other compounds.
For example, a two-component material nPMN-mPT (n, m represent molar ratios) of lead magnesium niobate (PMN) and lead titanate (PT) has its Curie point lowered for a larger specific dielectric constant at room temperature if the molar ratio of PMN is increased.
Particularly, a dielectric material where n=0.85-1.0 and m=1.0-n is preferable because its specific dielectric constant is 3000 or higher. For example, a dielectric material where n=0.91 and m=0.09 has a specific dielectric constant of 15000 at room temperature, and a dielectric material where n=0.95 and m=0.05 has a specific dielectric constant of 20000 at room temperature.
For increasing the specific dielectric constant of a three-component dielectric material of lead magnesium niobate (PMN), lead titanate (PT), and lead zirconate (PZ), it is preferable to achieve a composition close to a morphotropic phase boundary (MPB) between a tetragonal system and a quasi-cubic system or a tetragonal system and a rhombohedral system, as well as to increase the molar ratio of PMN. For example, a dielectric material where PMN:PT:PZ=0.375:0.375:0.25 has a specific dielectric constant of 5500, and a dielectric material where PMN:PT:PZ=0.5:0.375:0.125 has a specific dielectric constant of 4500, which is particularly preferable. Furthermore, it is preferable to increase the dielectric constant by introducing a metal such as platinum into these dielectric materials within a range to keep them insulative. For example, a dielectric material may be mixed with 20 weight % of platinum.
The emitter 30 may be in the form of a piezoelectric/electrostrictive layer or an anti-ferroelectric layer. If the emitter 30 comprises a piezoelectric/electrostrictive layer, then it may be made of ceramics such as lead zirconate, lead magnesium niobate, lead nickel niobate, lead zinc niobate, lead manganese niobate, lead magnesium tantalate, lead nickel tantalate, lead antimony stannate, lead titanate, barium titanate, lead magnesium tungstate, lead cobalt niobate, or the like. or a combination of any of these materials.
The emitter 30 may be made of chief components including 50 wt % or more of any of the above compounds. Of the above ceramics, the ceramics including lead zirconate is mostly frequently used as a constituent of the piezoelectric/electrostrictive layer of the emitter 30.
If the piezoelectric/electrostrictive layer is made of ceramics, then lanthanum, calcium, strontium, molybdenum, tungsten, barium, niobium, zinc, nickel, manganese, or the like, or a combination of these materials, or any of other compounds may be added to the ceramics. Alternatively, ceramics produced by adding SiO2, CeO2, Pb5Ge3O11, or a combination of any of these compounds to the above ceramics may be used. Specifically, a material produced by adding 0.2 wt % of SiO2, 0.1 wt % of CeO2, or 1 to 2 wt % of Pb5Ge3O11 to a PT-PZ-PMN piezoelectric material is preferable.
For example, the piezoelectric/electrostrictive layer should preferably be made of ceramics including as chief components lead magnesium niobate, lead zirconate, and lead titanate, and also including lanthanum and strontium.
The piezoelectric/electrostrictive layer may be dense or porous. If the piezoelectric/electrostrictive layer is porous, then it should preferably have a porosity of 40% or less.
If the emitter 30 is in the form of an anti-ferroelectric layer, then the anti-ferroelectric layer may be made of lead zirconate as a chief component, lead zirconate and lead tin as chief components, lead zirconate with lanthanum oxide added thereto, or lead zirconate and lead tin as components with lead zirconate or lead niobate added thereto.
The anti-ferroelectric layer may be porous. If the anti-ferroelectric layer is porous, then it should preferably have a porosity of 30% or less.
If the emitter 30 is made of strontium tantalate bismuthate (SrBi2Ta2O9), then its polarization inversion fatigue is small. Materials whose polarization inversion fatigue is small are laminar ferroelectric compounds and expressed by the general formula of (BiO2)2′ (Am-1BmO3m+1)2−. Ions of the metal A are Ca2+, Sr2+, Ba2+, Pb2+, Bi3+, La3+, etc., and ions of the metal B are Ti4+, Ta5+, Nb5+, etc. An additive may be added to piezoelectric ceramics of barium titanate, lead zirconate, and PZT to convert them into a semiconductor. In this case, it is possible to provide an irregular electric field distribution in the emitter 30 to concentrate an electric field in the vicinity of the interface with the upper electrode 32 which contributes to the emission of electrons.
The sintering temperature can be lowered by adding glass such as lead borosilicate glass or the like or other compounds of low melting point (e.g., bismuth oxide or the like) to the piezoelectric/electrostrictive/anti-ferroelectric ceramics.
If the emitter 30 is made of piezoelectric/electrostrictive/anti-ferroelectric ceramics, then it may be a sheet-like molded body, a sheet-like laminated body, or either one of such bodies stacked or bonded to another support substrate.
If the emitter 30 is made of a non-lead-based material, then it may be a material having a high melting point or a high evaporation temperature so as to be less liable to be damaged by the impingement of electrons or ions.
The emitter 30 may be made by any of various thick-film forming processes including screen printing, dipping, coating, electrophoresis, aerosol deposition, powder jet deposition (film growth based on high-speed ejection of fine particles under the atmospheric pressure), etc., or any of various thin-film forming processes including an ion beam process, sputtering, vacuum evaporation, ion plating, chemical vapor deposition (CVD), plating, etc. Particularly, it is preferable to form a powdery piezoelectric/electrostrictive material as the emitter 30 and impregnate the emitter 30 thus formed with glass of a low melting point or sol particles. According to this process, it is possible to form a film at a low temperature of 700° C. or lower or 600° C. or lower.
The magnitude of the thickness dc (see
The upper electrode 32 should preferably be made of a conductor having a small sputtering yield and a high evaporation temperature in vacuum. For example, materials having a sputtering yield of 2.0 or less at 600 V in Ar+ and an evaporation pressure of 1.3×10−3 Pa at a temperature of 1800 K or higher are preferable. Such materials include platinum, molybdenum, tungsten, etc. The upper electrode 32 may be made of a conductor which is resistant to a high-temperature oxidizing atmosphere, e.g., a metal, an alloy, a mixture of insulative ceramics and a metal, or a mixture of insulative ceramics and an alloy. Preferably, the upper electrode 32 should be chiefly composed of a precious metal having a high melting point, e.g., platinum, iridium, palladium, rhodium, molybdenum, or the like, or an alloy of silver and palladium, silver and platinum, platinum and palladium, or the like, or a cermet of platinum and ceramics. Further preferably, the upper electrode 32 should be made of platinum only or a material chiefly composed of a platinum-base alloy. The upper electrode 32 should preferably be made of carbon or a graphite-base material, e.g., diamond thin film, diamond-like carbon, or carbon nanotube. Ceramics to be added to the electrode material should preferably have a proportion ranging from 5 to 30 volume %.
Furthermore, the upper electrode 32 should preferably be made of an organic metal paste which can produce a thin film after being baked. For example, a platinum resinate paste or the like, should preferably be used. An oxide electrode for suppressing a polarization inversion fatigue, which is made of ruthenium oxide, iridium oxide, strontium ruthenate, La1-xSrxCoO3 (e.g., x=0.3 or 0.5), La1-xCaxMnO3, La1-xCaxMn1-yCoyO3 (e.g., x=0.2, y=0.05), or a mixture of any one of these compounds and a platinum resinate paste, for example, is preferable.
The upper electrode 32 may be made of any of the above materials by any of thick-film forming processes including screen printing, spray coating, coating, dipping, electrophoresis, etc., or any of various thin-film forming processes including sputtering, an ion beam process, vacuum evaporation, ion plating, chemical vapor deposition (CVD), plating, etc. Preferably, the upper electrode 32 is made by any of the above thick-film forming processes.
The plan surface of the upper electrode 32 may be an elliptical shape as shown in
The ring-shaped or comb-toothed upper electrode 32 is effective to increase the number of triple points of the upper electrode 32, the emitter 30, and the vacuum as electric field concentration points A for increased electron emission efficiency.
The upper electrode 32 should preferably have a thickness tc (see
The lower electrode 34 is made of the same material according to the same process as the upper electrode 32. Preferably, the lower electrode 34 is made according to one of the above thick-film forming processes. The lower electrode 34 should preferably have a thickness of 20 μm or less or preferably of 5 μm or less.
Each time the emitter 30, the upper electrode 32, or the lower electrode 34 is formed, the assembly is heated (sintered) into an integral structure. Depending on how the upper electrode 32 and the lower electrode 34 are formed, however, the heating (sintering) process for producing an integral structure may not be required.
The sintering process for integrally combining the emitter 30, the upper electrode 32, and the lower electrode 34 may be carried out at a temperature ranging from 500 to 1400° C., preferably from 1000 to 1400° C. For heating the emitter 30 which is in the form of a film, the emitter 30 should preferably be sintered together with its evaporation source while their atmosphere is being controlled so that the composition of the emitter 30 will not become unstable at high temperatures.
The emitter 30 may be covered with a suitable member, and then sintered such that the surface of the emitter 30 will not be exposed directly to the sintering atmosphere.
The principles of electron emission of the electron emitter 12A will be described below with reference to
The drive pulse Pd has an amplitude Vin that is defined as a value by subtracting the voltage Va2 from the voltage Va1 (=Va1−Va2).
The period T1 is a period in which the voltage Va1 is applied between the upper electrode 32 and the lower electrode 34 to polarize the emitter 30, as shown in
The voltages Va1, Va2 should preferably be of such voltage levels as to be able to polarize the emitter 30 reliably into positive and negative poles. For example, if the dielectric material of the emitter 30 has a coercive voltage, then the absolute values of the voltages Va1, Va2 should preferably be equal to or higher than the coercive voltage.
When the drive pulse Pd having an amplitude of a predetermined level is applied between the upper electrode 32 and the lower electrode 34, the polarization is inverted or changed in at least a portion of the emitter 30, as shown in
If the electron emitter 12A has a triple point A of the upper electrode 32, the emitter 30, and the vacuum in the present embodiment, primary electrons are drawn from the portion of the upper electrode 32 near the triple point A, and the primary electrons drawn from the triple point A impinge upon the emitter 30, which emits secondary electrons. If the thickness of the upper electrode 32 is very small (up to 10 nm), then electrons are emitted from the interface between the upper electrode 32 and the emitter 30.
Operation of the electron emitter 12A at the time a drive pulse Pd having an amplitude of a predetermined level is applied will be described in greater detail below.
When a drive pulse Pd having an amplitude of a predetermined level is applied between the upper electrode 32 and the lower electrode 34, secondary electrons are emitted from the emitter 30, as described above. That is, in the emitter 30 whose polarization is inverted or changed, dipole moments which are charged in the emitter 30 in the vicinity of the upper electrode 32 draw emitted electrons.
Specifically, a local cathode is formed in the vicinity of the interface between the upper electrode 32 and the emitter 30, and the positive poles of dipole moments which are charged in the emitter 30 in the vicinity of the upper electrode 32 provide a local anode for drawing electrons from the upper electrode 32. Of the drawn electrons, some are guided to the anode electrode 42 (see
A distribution of the emitted secondary electrons will be described below with reference to
As can be seen from
If the thickness of the upper electrode 32 is very small (up to 10 nm), then primary electrons emitted from the upper electrode 32 are reflected by the interface between the upper electrode 32 and the emitter 30 and directed toward the anode electrode 42.
As shown in
As the emission of electrons from the upper electrode 32 proceeds, constituent atoms of the emitter 30 produced and floating when part of the emitter 30 is evaporated by the Joule heat are ionized into positive ions and electrons by the emitted electrons, and the electrons produced by the ionization further ionize constituent atoms of the emitter 30. Therefore, the number of electrons is exponentially increased to generated a local plasma in which the electrons and positive ions are neutral. Secondary electrons are also considered as promoting the ionization. The positive ions produced by the ionization may impinge upon the upper electrode 32, thus damaging the upper electrode 32.
As shown in
Therefore, the positive polarity of the local anode provided by the dipole moments is reduced, and the intensity EA of the electric field between a local anode and a local cathode is reduced. (In
Specifically, as shown in
The dielectric breakdown voltage of the emitter 30 should preferably be at least 10 kV/mm. In the present embodiment, if the thickness dc of the emitter 30 is 20 μm, for example, the emitter 30 will not suffer dielectric breakdown even when a drive voltage of −100 V is applied between the upper electrode 32 and the lower electrode 34.
When electrons emitted from the emitter 30 impinge again upon the emitter 30 or atoms are ionized in the vicinity of the surface of the emitter 30, the emitter 30 may possibly be damaged or crystalline defects may be induced, thereby making the structure of the emitter 30 weak.
The emitter 30 should preferably be made of a dielectric material having a high evaporation temperature in vacuum, e.g., BaTiO3 or the like containing no Pb. The atoms of the emitter 30 thus formed are less likely to evaporate due to the Joule heat, and are prevented from being ionized by electrons. This approach is effective in protecting the surface of the emitter 30.
The pattern shape and potential of the anode electrode 42 may appropriately be changed and control electrodes or the like may be disposed between the emitter 30 and the anode electrode 42 to establish a desired electric field distribution between the emitter 30 and the anode electrode 42, thereby controlling the trajectory of emitted secondary electrons and converging, enlarging, and modifying the electron beam diameter with ease.
The electron emitter 12B according to the second specific example will be described below with reference to
As shown in
As shown in
According to the second specific example, the upper electrode 32 has a thickness tc in the range of 0.01 μm≦tc≦10 μm, and the maximum angle θ between the upper surface of the emitter 30, i.e., the surface of the convexity 58 (which is also the inner wall surface of the concavity 52) of the grain boundary of the dielectric material, and the lower surface 54a of the overhanging portion 54 of the upper electrode 32 is in the range of 1°≦θ≦60°. The maximum distance d in the vertical direction between the surface of the convexity 58 (the inner wall surface of the concavity 52) of the grain boundary of the dielectric material of the emitter 30 and the lower surface 54a of the overhanging portion 54 of the upper electrode 32 is in the range of 0 μm<d=10 μm.
According to the second specific example, the shape of the through region 48, particularly the shape as seen from above, as shown in
The hole 60 has an average diameter ranging from 0.1 μm to 10 μm. The average diameter represents the average of the lengths of a plurality of different line segments passing through the center of the hole 60. If the through regions 48 are reduced in size by adjusting the material and/or sintering conditions of the upper electrode 32, then the average diameter of the hole 60 may be in the range from 0.05 μm to 0.1 μm. If the through regions 48 are reduced in size and highly integrated, then the amount of emitted electrons (the level of an electron flow) and the electron emission efficiency are increased.
The emitter 30 is made of the same material as the emitter 30 of the electron emitter 12A according to the first embodiment described above. Therefore, the material of the emitter 30 will not be described in detail below.
The emitter 30 may be made by any of various thick-film forming processes including screen printing, dipping, coating, electrophoresis, aerosol deposition, powder jet deposition (film growth based on high-speed ejection of fine particles under the atmospheric pressure), etc., or any of various thin-film forming processes including an ion beam process, sputtering, vacuum evaporation, ion plating, chemical vapor deposition (CVD), plating, etc. Particularly, it is preferable to form a powdery piezoelectric/electrostrictive material as the emitter 30 and impregnate the emitter 30 thus formed with glass of a low melting point or sol particles. According to this process, it is possible to form a film at a low temperature of 700° C. or lower or 600° C. or lower.
The upper electrode 32 should preferably be made of an organic metal paste which can produce a thin film after being baked. For example, a platinum resinate paste or the like should preferably be used. An oxide electrode for suppressing a polarization inversion fatigue, which is made of ruthenium oxide (RuO2), iridium oxide (IrO2), strontium ruthenate (SrRuO3), La1-xSrxCoO3 (e.g., x=0.3 or 0.5), La1-xCaxMnO3 (e.g., x=0.2), La1-xCaxMn1-yCOyO3 (e.g., x=0.2, y=0.05), or a mixture of any one of these compounds and a platinum resinate paste, for example, is preferable. A mixture of a platinum resinate paste and a gold resinate paste or an iridium resinate paste is also preferable as it allows small through regions 48 to be easily formed.
As shown in
The upper electrode 32 may be made of any of the above materials by any of thick-film forming processes including screen printing, spray coating, coating, dipping, electrophoresis, etc., or any of various thin-film forming processes including sputtering, an ion beam process, vacuum evaporation, ion plating, chemical vapor deposition (CVD), plating, etc. Preferably, the upper electrode 32 is made by any of the above thick-film forming processes.
The lower electrode 34 is made of an electrically conductive material, e.g., a metal such as platinum, molybdenum, tungsten, or the like. Alternatively, the lower electrode 34 is made of an electric conductor which is resistant to a high-temperature oxidizing atmosphere, e.g., a metal, an alloy, a mixture of insulative ceramics and a metal, a mixture of insulative ceramics and an alloy, or the like. Preferably, the lower electrode 34 should be made of a precious metal having a high melting point such as platinum, iridium, palladium, rhodium, molybdenum, or the like, or a material chiefly composed of an alloy of silver and palladium, silver and platinum, platinum and palladium, or the like, or a cermet of platinum and ceramics. Further preferably, the lower electrode 34 should be made of platinum only or a material chiefly composed of a platinum-base alloy.
The lower electrode 34 may be made of carbon or a graphite-base material. Ceramics to be added to the electrode material should preferably have a proportion ranging from 5 to 30 volume %. The lower electrode 34 may be made of the same material as the upper electrode 32, as described above.
The lower electrode 34 should preferably be formed by any of the various thick-film forming processes described above. The lower electrode 34 has a thickness of 20 μm or less or preferably a thickness of 5 μm or less.
Each time the emitter 30, the upper electrode 32, or the lower electrode 34 is formed, the assembly is heated (sintered) into an integral structure.
The sintering process for integrally combining the emitter 30, the upper electrode 32, and the lower electrode 34 may be carried out at a temperature ranging from 500 to 1400° C., preferably from 1000 to 1400° C. For heating the emitter 30 which is in the form of a film, the emitter 30 should be sintered together with its evaporation source while their atmosphere is being controlled, so that the composition of the emitter 30 will not become unstable at high temperatures.
By performing the sintering process, the film which will serve as the upper electrode 32 is shrunk from the thickness of 10 μm to the thickness of 0.1 μm, and simultaneously a plurality of holes are formed therein. As a result, as shown in
The emitter 30 may be covered with a suitable member, and then sintered such that the surface of the emitter 30 will not be exposed directly to the sintering atmosphere.
The principles of electron emission of the electron emitter 12B will be described below. First, a drive voltage Va is applied between the upper electrode 32 and the lower electrode 34. The drive voltage Va is defined as a voltage, such as a pulse voltage or an alternating-current voltage, which abruptly changes with time from a voltage level that is higher or lower than a reference voltage (e.g., 0 V) to a voltage level that is lower or higher than the reference voltage.
A triple junction is formed in a region of contact between the upper surface of the emitter 30, the upper electrode 32, and a medium (e.g., a vacuum) around the electron emitter 12. The triple junction is defined as an electric field concentration region formed by a contact between the upper electrode 32, the emitter 30, and the vacuum. The triple junction includes a triple point where the upper electrode 32, the emitter 30, and the vacuum exist as one point. The vacuum level in the atmosphere should preferably be in the range from 102 to 10−6 Pa and more preferably in the range from 10−3 to 10−5 Pa.
According to the second specific example, the triple junction is formed on the overhanging portion 54 of the upper electrode 32 and the peripheral area of the upper electrode 32. Therefore, when the above drive voltage Va is applied between the upper electrode 32 and the lower electrode 34, an electric field concentration occurs at the triple junction.
A first electron emission process for the electron emitter 12B will be described below with reference to
In a second output period T2 (second stage), the voltage level of the drive voltage Va abruptly changes, i.e., the voltage V1 higher than the reference voltage is applied to the upper electrode 32, and the voltage V2 lower than the reference voltage is applied to the lower electrode 34. The electrons that have been accumulated in the portions of the emitter 30 which are exposed through the through region 48 of the upper electrode 32 and the regions near the outer peripheral portion of the upper electrode 32 are expelled from the emitter 30 by dipoles (whose negative poles appear on the surface of the emitter 30) in the emitter 30 whose polarization has been inverted in the opposite direction. As shown in
A second electron emission process will be described below. In a first output period T1 (first stage) shown in
Since the upper electrode 32 of the electron emitter 12B has the plural through regions 48, electrons are uniformly emitted from each of the through regions 48 and the outer peripheral portions of the upper electrode 32. Thus, any variations in the overall electron emission characteristics of the electron emitter 12B are reduced, making it possible to facilitate the control of the electron emission and increase the electron emission efficiency.
According to the second specific example, because the gap 56 is formed between the overhanging portion 54 of the upper electrode 32 and the emitter 30, when the drive voltage Va is applied, an electric field concentration tends to be produced in the region of the gap 56. This leads to a higher efficiency of the electron emission, making the drive voltage lower (emitting electrons at a lower voltage level).
According to the second specific example, as described above, since the upper electrode 32 has the overhanging portion 54 on the peripheral portion of the through region 48, together with the increased electric field concentration in the region of the gap 56, electrons are easily emitted from the overhanging portion 54 of the upper electrode 32. This leads to a larger output and higher efficiency of the electron emission, making the drive voltage Va lower. The light source 10, which has a number of arrayed electron emitters 12, has a higher level of luminance.
According to either the first electron emission process (which emits electrons accumulated in the emitter 30) or the second electron emission process (which emits secondary electrons by forcing primary electrons from the upper electrode 32 into impingement upon the emitter 30), as the overhanging portion 54 of the upper electrode 32 functions as a gate electrode (a control electrode, a focusing electronic lens, or the like), the tendency of the emitted electrons to travel straight can be increased. This is effective in reducing crosstalk if a number of electron emitters 12 are arrayed for use as an electron source of displays.
The electron emitter 12B according to the second specific example is capable of easily developing a high electric field concentration, provides many electron emission regions, has a larger output and higher efficiency of the electron emission, and can be driven at a lower voltage (lower power consumption).
According to the second specific example, in particular, at least the upper surface of the emitter 30 has the uneven pattern 50 of the grain boundary of the dielectric material. As the upper electrode 32 has the through regions 48 in portions corresponding to the concavities 52 of the grain boundary of the dielectric material, the overhanging portions 54 of the upper electrode 32 can easily be realized.
The maximum angle θ between the upper surface of the emitter 30, i.e., the surface of the convexity 58 (which is also the inner wall surface of the concavity 52) of the grain boundary of the dielectric material, and the lower surface 54a of the overhanging portion 54 of the upper electrode 32 is in the range of 1°≦θ≦60°. The maximum distance d in the vertical direction between the surface of the convexity 58 (the inner wall surface of the concavity 52) of the grain boundary of the dielectric material of the emitter 30 and the lower surface 54a of the overhanging portion 54 of the upper electrode 32 is in the range of 0 μm<d≦10 μm. These arrangements make it possible to increase the degree of the electric field concentration in the region of the gap 56, resulting in a larger output and higher efficiency of the electron emission and making the drive voltage lower efficiently.
According to the second specific example, the through region 48 is in the shape of the hole 60. As shown in
If the upper electrode 32 comprises an alloy electrode chiefly made of a Pt resinate paste and the sintering conditions are adjusted, then the average diameter of the hole 60 may be less than 0.1 μm. Particularly, if the temperature is quickly increased in the sintering process, then it is possible to form holes 60 having an average diameter less than 0.1 μm at a high density. If the average diameter of the hole 60 is in excess of 10 μm, then the proportion (share) of the portion (second portion) 72 which contributes to the emission of electrons in the portion of the emitter 30 that is exposed through the through region 48 is reduced, resulting in a reduction in the electron emission efficiency.
According to the second specific example, as shown in
Actually, the capacitor C1 due to the emitter 30 is not directly connected in series to the capacitor C2 which comprises the cluster of capacitors Ca, but the capacitive component that is connected in series varies depending on the number of the through regions 48 formed in the upper electrode 32 and the overall area of the through regions 48.
Capacitance calculations will be performed on the assumption that 25% of the capacitor C1 due to the emitter 30 is connected in series to the capacitor C2 which comprises the cluster of capacitors Ca, as shown in
Because the series-connected portion and the remaining portion are connected parallel to each other, the overall capacitance is 27.5 pF. This capacitance is 78% of the capacitance 35.4 pF of the capacitor C1 due to the emitter 30. Therefore, the overall capacitance is smaller than the capacitance of the capacitor C1 due to the emitter 30.
Consequently, the capacitance of the cluster of capacitors Ca due to the gaps 56 is relatively small. Because of the voltage division between the cluster of capacitors Ca and the capacitor C1 due to the emitter 30, almost the entire applied voltage Va is applied across the gaps 56, which are effective to produce a larger output of the electron emission.
Since the capacitor C2 which comprises the cluster of capacitors Ca is connected in series to the capacitor C1 due to the emitter 30, the overall capacitance is smaller than the capacitance of the capacitor C1 due to the emitter 30. This is effective to provide such preferred characteristics that the electron emission is performed for a larger output and the overall power consumption is lower.
Three modifications of the electron emitter 12B according to the second specific example will be described below with reference to
As shown in
As shown in
As shown in
The characteristics of the electron emitter 12B according to the second specific example, particularly, the voltage vs. charge quantity characteristics (the voltage vs. polarization quantity characteristics) thereof will be described below.
The electron emitter 12B is characterized by an asymmetric hysteresis curve based on the reference voltage=0 (V) in vacuum, as indicated by the characteristics shown in
The voltage vs. charge quantity characteristics will be described below. If a region of the emitter 30 from which electrons are emitted is defined as an electron emission region, then at a point p1 (initial state) where the reference voltage is applied, almost no electrons are stored in the electron emission region. Thereafter, when a negative voltage is applied, the amount of positive charges of dipoles whose polarization is inverted in the emitter 30 in the electron emission region increases, and electrons are emitted from the upper electrode 32 toward the electron emission region in the first stage, so that electrons are stored. When the absolute value of the negative voltage increases, electrons are progressively stored in the electron emission region until the amount of positive charges and the amount of electrons are held in equilibrium with each other at a point p2 of the negative voltage. As the absolute value of the negative voltage further increases, the stored amount of electrons increases, making the amount of negative charges greater than the amount of positive charges. The accumulation of electrons is saturated at a point P3. The amount of negative charges is the sum of the amount of electrons remaining to be stored and the amount of negative charges of the dipoles whose polarization is inverted in the emitter 30.
When the absolute value of the negative voltage subsequently decreases, and a positive voltage is applied in excess of the reference voltage, electrons start being emitted at a point p4 in the second stage. When the positive voltage increases in a positive direction, the amount of emitted electrons increases until the amount of positive charges and the amount of electrons are held in equilibrium with each other at a point p5. At a point p6, almost all the stored electrons are emitted, bringing the difference between the amount of positive charges and the amount of negative charges into substantial conformity with a value in the initial state. That is, almost all stored electrons are eliminated, and only the negative charges of dipoles whose polarization is inverted in the emitter 30 appear in the electron emission region.
The voltage vs. charge quantity characteristics have the following features:
(1) If the negative voltage at the point p2 where the amount of positive charges and the amount of electrons are held in equilibrium with each other is represented by V1 and the positive voltage at the point p5 is represented by V2, then these voltages satisfy the following relationship:
|V1|<|V2|
(2) More specifically, the relationship is expressed as
1.5×|V1|<|V2|
(3) If the rate of change of the amount of positive charges and the amount of electrons at the point p2 is represented by ΔQ1/ΔV1 and the rate of change of the amount of positive charges and the amount of electrons at the point p5 by ΔQ2/ΔV2, then these rates satisfy the following relationship:
(ΔQ1/ΔV1)>(ΔQ2/ΔV2)
(4) If the voltage at which the accumulation of electrons is saturated is represented by V3 and the voltage at which electrons start being emitted is represented by V4, then these voltages satisfy the following relationship:
1≦|V4|/|V3|≦1.5
The characteristics shown in
At the point p1 (initial state) where the reference voltage (e.g., 0 V) is applied as shown in
Thereafter, when a negative voltage is applied and the absolute value of the negative voltage is increased, the polarization starts being inverted substantially at the time the negative voltage exceeds a negative coercive voltage (see the point p2 in
Thereafter, when the absolute value of the negative voltage is reduced and a positive voltage is applied in excess of the reference voltage, the upper surface of the emitter 30 is kept charged up to a certain voltage level (see
The characteristics of the electron emitter 12 have the following features:
(A) If the negative coercive voltage is represented by v1 and the positive coercive voltage by v2, then
|v1|<|v2|
(B) More specifically, 1.5×|v1|<|v2|
(C) If the rate of change of the polarization at the time the negative coercive voltage v1 is applied is represented by Δq1/Δv1 and the rate of change of the polarization at the time the positive coercive voltage v2 is applied is represented by Δq2/Δv2, then
(Δq1/Δv1)>(Δq2/Δv2)
(D) If the voltage at which the accumulation of electrons is saturated is represented by v3 and the voltage at which electrons start being emitted by v4, then
1≦|v4/|v3≦1.5
Since the electron emitter 12B has the above characteristics, it can easily be applied to the light source 10 which has a plurality of electron emitters 12B arrayed in association with a plurality of pixels, for emitting light due to the emission of electrons from the electron emitters 12B.
Preferred structures of the light source 10 according to the present embodiment which employs electron emitters 12 described above (the electron emitters 12A, 12B according to the first and second specific examples) will be described below with reference to
As shown in
As shown in
As shown in
In the arrangement shown in
A plurality of lower electrode interconnects 92 are disposed on the principal surface of the fixed substrate 82. A frame 94 is mounted on the principal surface of the fixed substrate 82 where the lower electrode interconnects 92 are disposed. The frame 94 has a plurality of rectangular cribs, arranged a matrix, for example, which are defined by a plurality of walls 96 arranged in rows and columns. The electron emission units 84 are inserted respectively in the rectangular cribs. Each of the rectangular cribs as viewed in plan is slightly greater than a single electron emission unit 84, allowing the electron emission units 84 to be easily inserted respectively in the rectangular cribs. In
As shown in
The upper electrode interconnects 98 and the upper electrodes 32 of each of the electron emission units 84 are electrically connected to each other by leads 104 extending from the upper electrodes 32 in the fourth column and electrically connected to the upper electrode interconnects 98 disposed on the walls 96 near the upper electrodes 32 in the fourth column, by an electrically conductive paste 106.
The lower electrode interconnects 92 and the lower electrodes 34 (not shown) in each of the electron emission units 84 are electrically connected to each other by an electrically conductive paste (not shown) applied to the lower electrode interconnects 92 disposed on the principal surface of the fixed substrate 82 and the lower electrodes 34.
As shown in
The light source 10 according to the present embodiment is capable of emitting phosphorescent light due to electron excitation in each of the electron emission units 84 at an emission efficiency higher than the emission efficiency of LED light emission. The light source 10 is also advantageous in that it has a reduced burden on the environment because it does not employ mercury.
In the above example, the electron emission unit 84 has 16 electron emitters 12. A light source b1a according to a first modification shown in
Specifically, the light source 10a according to the first modification has a lower electrode interconnect 92 and an upper electrode interconnect 98 provided on a fixed substrate 82 and spaced from and disposed adjacent to each other, and a plurality of electron emitters 12 disposed between and over the lower electrode interconnect 92 and the upper electrode interconnect 98. Each of the electron emitters 12 has an upper electrode 32 disposed on an upper surface of the ferroelectric chip 108 (emitter 30), and a lower electrode 34 (not shown) disposed on a lower surface of the ferroelectric chip 108. The upper electrode 32 and the upper electrode interconnect 98 are electrically connected to each other by an electrically conductive paste 110, and the lower electrode 34 (not shown) and the lower electrode interconnect 92 are electrically connected to each other by an electrically conductive paste 112.
In the above example, the light source has a single light emission section 14 including all the electron emitters 12, and a single drive circuit 16 connected to the light emission section 14. A light source lob according to a second modification shown in
Each of the planar light source sections Z1 through Z6 can be controlled for energization/de-energization to perform stepwise light control (digital light control). Particularly, if the drive circuits 16 independently connected respectively to the planar light source sections Z1 through Z6 have modulation circuits, then the light emission distributions of the planar light source sections Z1 through Z6 can independently be controlled. That is, the light source lob can perform analog light control as well as digital light control for fine light control applications.
In the example shown in
With the light sources 10b through 10e according to the second through fifth modifications, the light emission section 14 is divided into the six planar light source sections Z1 through Z6. However, the number of planar light source sections is optional.
Specific examples of the light source 10 according to the present embodiment will be described below with reference to
As shown in
A light reflecting film 120 is disposed on a portion of the principal surface of the fixed substrate 82 which is free of the electron emitters 12. An anode electrode 124 in the form of a transparent electrode 122 is disposed substantially on the entire reverse side of the transparent substrate 40 which faces the fixed substrate 82, and phosphor layers 126 are disposed on the anode electrode 124 at respective positions aligned with the electron emitters 12. The light reflecting film 120 comprises a metal film or a white diffusion layer. The metal film may be formed by vacuum evaporation, or may be in the form of a metal foil applied to the fixed substrate 82. The metal film should preferably be made of Ag or Al as it has a high reflectance and is suitably flexible.
The electron emitters 12 and the phosphor layers 126 may be arrayed in a pattern as shown in
As shown in
As the straightness of electrons emitted from the electron emitters 12 is high, if the phosphor layers 126 are patterned in alignment with the respective electron emitters 12, then the electrons emitted from the electron emitters 12 are efficiently applied to the phosphor layers 126. Since all light emission 128b reflected from the light reflecting film 120 passes through the portions of the anode electrode 124 which are free of the phosphor layers 126, the phosphorescent light emission excited by the phosphor layers 126 can effectively and efficiently be utilized as a light emission from the surface of the transparent substrate 40. Therefore, the openings provided between the phosphor layers 126 can effectively be utilized. As the light emission is also produced from the openings provided above the electron emitters 12, the electron emitters 12 do not need to be placed fully on the fixed substrate 82, but may be disposed at spaced intervals thereon for a uniform high-luminant surface light emission. As the electric power required to energize the electron emitters 12 is reduced, the light emission from the light source 10A is highly efficient. In addition, the light source 10A can be manufactured inexpensively because the number of electron emitters 12 used is relatively small.
As the straightness of electrons emitted from the electron emitters 12 is high, as described above, the phosphor layers 126 and the electron emitters 12 may be formed in identical or similar patterns, and hence the pattern of the phosphor layers 126 may be designed with ease.
As shown in
According to the first specific example described above, when the reflected light 128b passes through the portions free of the phosphor layers 126, i.e., through the openings provided between the phosphor layers 126, the reflected light 128b is attenuated to a certain degree by the anode electrode 124. According to the second specific example, however, since no anode electrode is present in the portions free of the phosphor layers 126, i.e., the openings provided between the phosphor layers 126, the reflected light 128b is guided out of the transparent substrate 40 without being significantly attenuated. Therefore, the light source 10B according to the second specific example is capable of more effectively utilizing the reflected light 128b.
As shown in
The light 128b that travels to the second transparent substrate 130 passes through the second transparent substrate 130 and is then reflected by the light reflecting film 120. Then, the light 128b passes again through the second transparent substrate 130, and thereafter passes through the anode electrode 124 and the transparent substrate 40. The third specific example offers the same advantages as the first specific example. The anode electrode 124 may be patterned in the same manner as with the second specific example.
As shown in
According to the fourth specific example, the reflected light 128b is effectively utilized as with the third specific example.
As shown in
As shown in
As shown in
The side plate 136 is disposed on a side of the transparent substrate 40 and a side of the fixed substrate 82. However, the side plate 136 may be disposed on one side, two sides, three sides, or four sides of the transparent substrate 40 and the fixed substrate 82. The light reflecting film 120 may be replaced with a light reflecting plate 132 which may comprise a metal plate whose principal surface is polished to a mirror surface finish.
In the light source 10G according to the seventh specific example, when electrons emitted from the electron emitters 12 impinge upon the phosphor layers 126 on the reverse side of the transparent substrate 40, the phosphor layers 126 are excited to emit phosphorescent light. At this time, part of the light, e.g., light denoted by 128a, passes through the anode electrode 124 and the transparent substrate 40. Other part of the light, e.g., light denoted by 128b, travels to the fixed substrate 82, i.e., the second transparent substrate 130, and passes through the second transparent substrate 130. Then, the light 128b is totally reflected by the light reflecting film 120, passes again through the second transparent substrate 130, and then passes through the transparent substrate 40.
With the light source 10G according to the seventh specific example, the side plate 136 doubles as a peripheral sealing member for sealing the peripheral edges of the transparent substrate 40 and the fixed substrate 82. The light source 10G is thus made up of a relatively small number of parts and is of a relatively small size. The electron emitters 12 may be disposed on beams or spacers that keep the transparent substrate 40 and the fixed substrate 82 spaced from each other, or the electron emitters 12 may be provided as such beams or spacers.
As shown in
The fixed substrate 82 may comprise a second transparent substrate 130, and a light reflecting film 120 in the form of an evaporated metal film may be disposed on the reverse side of the second transparent substrate 130 remotely from the transparent substrate 40. Light diffused by the white diffusion layer 138 is collected by the light reflecting film 120 and reflected toward the transparent substrate 40. Therefore, the reflected light 128b is more effectively utilized.
As shown in
As shown in
As shown in
An anode electrode 124 in the form of a transparent electrode 122 is disposed substantially on the entire principal surface of the fixed substrate 82 which faces the transparent substrate 40, and phosphor layers 126 are disposed on the anode electrode 124 at respective positions aligned with the electron emitters 12. A light reflecting film 120 is disposed behind the second transparent substrate 130, i.e., on or near the surface of the second transparent substrate 130 remote from the transparent substrate 40. The light reflecting film 120 may be replaced with a light reflecting plate 132 which may comprise a metal plate whose principal surface polished to a mirror surface finish.
When electrons emitted from the electron emitters 12 impinge upon the phosphor layers 126 on the principal side of the fixed substrate 82, the phosphor layers 126 are excited to emit phosphorescent light. At this time, part of the light, e.g., light denoted by 128a, travels to the transparent substrate 40 and passes through the transparent substrate 40. Other part of the light, e.g., light denoted by 128b, passes through the anode electrode 124 and the second transparent substrate 130. Then, the light 128b is totally reflected by the light reflecting film 120, passes again through the second transparent substrate 130 and the anode electrode 124, and then passes through the transparent substrate 40.
Since the totally reflected light 128b from the light reflecting film 120 passes through the portion of the transparent substrate 40 which is free of the electron emitters 12, phosphorescent light excited by the phosphor layers 126 is effectively and efficiently utilized as display light from the surface of the transparent substrate 40. Therefore, the portion of the transparent substrate 40 which is free of the electron emitters 12 is effectively utilized.
As shown in
The reflected light 128b from the light reflecting film 120 or the light reflecting plate 132 disposed behind the second transparent substrate 130 is absorbed or attenuated by the electron emitters 12 on the transparent substrate 40. However, ambient light 142 is diffused by the light diffusion sheets 140 and is utilized as a surface light emission, thus making up for the light absorbed or attenuated by the electron emitters 12 thereby to suppress a reduction in the luminance which is caused by the electron emitters 12 on the transparent substrate 40. Furthermore, since the ambient light 142 is also reflected by the light reflecting film 120 or the light reflecting plate 132, the luminance of the light source 10L is further increased. The light diffusion sheets 140 may be replaced with lenses, not shown.
As shown in
Part of the light, e.g., light denoted by 128a, travels to the transparent substrate 40 and passes through the transparent substrate 40. Other part of the light, e.g., light denoted by 128b, passes through the anode electrode 124, is totally reflected by the light reflecting film 120 exactly below the anode electrode 124, passes again through the anode electrode 124, and then passes through the transparent substrate 40. According to the thirteenth specific example, the reflected light 128b and the ambient light 142 are effectively utilized as with the twelfth specific example. If the anode electrode 124 comprises a metal film having a mirror surface finish, then it can also function as a light reflecting film 120. This light reflecting film 120 may be disposed on the surface of the phosphor layers 126 remote from the surface thereof which is irradiated with electrons. Since electrons for exciting the phosphor layers 126 are note required to pass through the light reflecting film 120, unlike a metal back layer used in CRTs or the like, the voltage for accelerating electrons may be reduced, and the thickness of the light reflecting film 120 may be designed with freedom for maximizing the light reflectance.
As shown in
Each of the support members 143 has a first surface 143a extending at a first predetermined angle of 900, for example, with respect to the reverse side of the transparent substrate 40 and a second surface 143b extending at a second predetermined angle of 60°, for example, with respect to the reverse side of the transparent substrate 40. The electron emitters 12 are disposed respectively on the first surfaces 143a of the support members 143, and anode electrodes 124 are disposed respectively on the second surfaces 143b thereof. Phosphor layers 126 are disposed respectively on the anode electrodes 124. The phosphor layers 126 are disposed in respective positions facing both the transparent substrate 40 and the electron emitter 12 on another support member 143.
When electrons emitted from the electron emitters 12 impinge upon the phosphor layers 126 on the second surfaces 143b of the confronting support members 143, the phosphor layers 126 are excited to emit phosphorescent light. At this time, part of the light, e.g., light denoted by 128a, passes through the transparent substrate 40. Other part of the light, e.g., light denoted by 128b, travels to the second transparent substrate 130, and is totally reflected by the light reflecting film 120 and passes through the second transparent substrate 130 and the transparent substrate 40.
Since the transparent substrate 40 is free of any films or members for absorbing or attenuating the totally reflected light 128b from the light reflecting film 120, the phosphorescent light emission from the phosphor layers 126 by excitation thereof is effectively and efficiently utilized as a light emission from the surface of the transparent substrate 40. As the transparent substrate 40 is free of any films or members for absorbing or attenuating light, the light emission from the phosphor layers 126 is efficiently extracted.
As shown in
Electrons emitted from the carbon nanowalls 144 have no straightness. Therefore, the emitted electrons are spread and travel through the vacuum, and impinge upon the phosphor layer 126, which are excited to emit phosphorescent light. At this time, part of the light, e.g., light denoted by 128a, travels to the transparent substrate 40 and passes through the transparent substrate 40. Light denoted by 128b which leaves the surface of the phosphor layer 126 remote from the surface thereof which is hit by the electrons passes through the anode electrode 124 and the second transparent substrate 130, and is totally reflected by the light reflecting film 120. Then, the light 128b passes through the second transparent substrate 130 and the anode electrode 124, and then through the transparent substrate 40.
Since the totally reflected light 128b from the light reflecting film 120 passes through the transparent substrate 40 that is free of the electron emitters 12, phosphorescent light excited by the phosphor layers 126 is effectively and efficiently utilized as display light from the surface of the transparent substrate 40.
As shown in
Part of the phosphorescent light, e.g., light denoted by 128a, travels to the transparent substrate 40 and passes through the transparent substrate 40. Light denoted by 128b which leaves the surface of the phosphor layer 126 remote from the surface thereof which is hit by the electrons is totally reflected by the anode electrode 124, doubling as the light reflecting film 120, disposed directly beneath the phosphor layer 126, and passes through the transparent substrate 40. According to the sixteenth specific example, the reflected light 128b is effectively utilized as with the fifteenth specific example. Particularly, as the light reflecting film 120 does not need to be independently provided, the light source 10P can be manufactured relatively inexpensively.
As shown in
The first phosphor layer 126a is disposed on the anode electrode 124 at a position aligned with the electron emitter 12. A metal back layer 148 is disposed on an end face of the first phosphor layer 126a. The second phosphor layer 126b is disposed on the entire upper surface of the auxiliary electrode 146.
Electrons emitted from the electron emitter 12 on the fixed substrate 82 are accelerated by the anode electrode 124 on the transparent substrate 40, and impinge upon the first phosphor layer 126a on the transparent substrate 40, whereupon the first phosphor layer 126a is excited to emit phosphorescent light 128. Almost 100% of the phosphorescent light 128 is emitted as a surface emission from the transparent substrate 40 in the presence of the metal back layer 148. Electrons emitted from the electron emitter 12 on the fixed substrate 82 are also accelerated by the auxiliary electrode 146 on the fixed substrate 82, and impinge upon the second phosphor layer 126b on the fixed substrate 82, whereupon the second phosphor layer 126b is excited to emit phosphorescent light 150. The phosphorescent light 150 is also emitted as a surface emission from the transparent substrate 40.
Therefore, the surface emission as the phosphorescent light 128 from the first phosphor layer 126a on the transparent substrate 40 and the surface emission as the phosphorescent light 150 from the second phosphor layer 126b on the fixed substrate 82 are combined with each other and emitted from the light source 10Q. Accordingly, the utilization ratio of the emitted phosphorescent light is increased for a high-luminance light emission.
Specifically, a voltage is applied to the auxiliary electrode 146 in addition to the anode electrode 124 to spread the electrons emitted from the electron emitters 12 to prevent the electrons from concentrating. Thus, the first phosphor layer 126a can emit uniform light with increased efficiency.
For example, it is preferable to diffuse the electrons to a level of 10 μA/cm2 for thereby preventing the efficiency of the phosphor layer from being lowered due to a saturation thereof caused by an excessive amount of electrons.
The electrons accelerated toward the auxiliary electrode 146 also impinge upon the second phosphor layer 126b on the auxiliary electrode 146, causing the second phosphor layer 126b to emit light. Therefore, the second phosphor layer 126b is also effectively utilized. In this case, as the metal back layer 148 is not required, the voltage applied to the auxiliary electrode 146 may be lower than the electron acceleration voltage applied to the anode electrode 124. Since the light from the second phosphor layer 126b is emitted from the surface irradiated with the electrons, the light is bright. Because the light from the second phosphor layer 126b is emitted from the transparent substrate 40 through the portion thereof which is free of the first phosphor layer 126a, the emitted light is free of a loss which would otherwise result from the impingement upon the first phosphor layer 126a.
The voltage applied to the auxiliary electrode 146 is effective to control the spreading of electrons emitted from the electron emitters 12. Consequently, the spreading of such electrons can be optimized. The surface of the auxiliary electrode 146 may be processed into a mirror surface finish to allow the auxiliary electrode 146 to serve as a light reflecting film 120.
As shown in
In the light sources 10Q, 10R, 10S according to the seventeenth, eighteenth, and nineteenth specific examples, the emitted electrons are spread by the auxiliary electrode 146 for exciting the second phosphor layer 126b on the fixed substrate 82. However, a light source 10T according a twentieth specific example shown in
As shown in
The laminated assembly 152 is oriented such that the phosphor layer 126 faces the transparent substrate 40. The laminated assembly 152 has a bent portion in alignment with the electron emitter 12, and has opposite ends fixed to the transparent substrate 40.
Electrons emitted from the electron emitter 12 on the transparent substrate 40 are accelerated by the anode electrode 124 of the laminated assembly 152, and impinge upon the phosphor layer 126 of the laminated assembly 152, whereupon the phosphor layer 126 is excited to emit phosphorescent light 128. The phosphorescent light 128 is emitted as a surface emission. The utilization ratio of the emitted phosphorescent light 128 is increased for a high-luminance light emission. The laminated assembly 152 thus shaped is able to generate an electric field for closely controlling the trajectory of the emitted electrons.
As shown in
As shown in
In a light source 10Y according to a twenty-fifth specific example shown in
In the light sources 10A through 10Z according to the above specific examples, voltages required to generate electric fields for accelerating electrons and controlling the trajectory of electrons (including the spreading of emitted electrons) are applied to the anode electrode 124 and the auxiliary electrode 146.
Although certain preferred embodiments of the present invention have been shown and described in detail, it should be understood that various changes and modifications may be made therein without departing from the scope of the appended claims.
Number | Date | Country | |
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60665166 | Mar 2005 | US |