Information
-
Patent Grant
-
6273587
-
Patent Number
6,273,587
-
Date Filed
Tuesday, December 7, 199924 years ago
-
Date Issued
Tuesday, August 14, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Cariaso; Alan
- DelGizzi; Ronald E.
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 362 219
- 362 226
- 362 249
- 362 396
-
International Classifications
-
Abstract
A light strip power block is disclosed which includes a base, a cover for the base having an opening formed therein for receiving an electrical power supply cable of the type having an outer protective sheathing and at least two interior power leads. The cable is secured to the base in a fixed position against movement relative to the base and a terminal block mounted on the base which includes a first pair of adjacent electrical contacts for respectively receiving the power leads of the power supply cable and a second pair of adjacent electrical contacts opposite to and electrically connected with the first pair for respectively receiving the electrical contact leads of a light strip whereby power is supplied from the cable to the light strip.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to power supply modules and particularly power supply modules for use with strip lighting fixtures.
2. Description of the Related Art
Strip lighting fixtures used to illuminate the interior of furniture pieces or to provide decorative and accent lighting are known in the art. These types of fixtures are typically formed from an elongated track of insulating material which is formed in a flat strip and contains a series of electrical connections or clips for mounting cylindrical glass bulbs. The flat strip includes a pair of electrical contact leads along its opposite edges which connect alternately with the bulb clips to provide current to the bulb. Strip lighting fixtures of this type are shown for example in U.S. Pat. No. 4,979,081. While such fixtures have been found to be highly desirable in use, connecting the contact leads of the strips to conventional electrical supply boxes, is often awkward or unpleasing in appearance.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide power supply blocks for strip lighting fixtures of the type shown in U.S. Pat. No. 4,979,081 which are relatively simple in construction and pleasing in appearance.
Another object of the present invention is to provide a power supply block which allows for quick interconnection of the light strip to the block.
Yet another object of the present invention is to provide a quick, reliable and inexpensive structure for connecting light strips to electrical power supplies.
In accordance with an aspect of the present invention, power supply blocks which are suitable for connecting light strips to a current source either from Romex or BX cable are provided. The basic power block consists of a metal base and a plastic cover for the base. The cover has one or more openings formed therein for receiving an electrical power supply cable having an outer protective sheathing and at least two power leads. The cable can be a conventional Romex or BX cable. The block contains means for securing the power supply cable to the base in a fixed position against movement relative to the base. A terminal block is mounted on the base and has a first pair of adjacent electrical contacts for respectively receiving the power supply leads of the power supply cable. The terminal block further includes a second pair of adjacent electrical contacts opposite to and electrically connected with the first pair for respectively receiving the electrical contact leads of a light strip whereby power is supplied from the cable to the light strip.
In the Romex form of the invention, a clamp arrangement is provided as the means for securing the power supply cable to the base. The clamp arrangement includes a cable block mounted on the base and a clamping bar threaded down on the block to capture the Romex cable in a channel formed in the cable block. In the BX form of the cable the base has one or more pry-out openings formed therein so that the BX cable can enter the block through the opening and be secured to the base by conventional BX cable locking arrangements.
The above, and other objects, features and advantages of the invention will be apparent in the following detailed description of illustrative embodiments thereof, which is be read in connection with the accompanying drawings wherein:
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a light strip power supply block connected to a light strip in accordance with the present invention;
FIG. 2
is an exploded perspective view of
FIG. 1
;
FIG. 3
is a sectional view taken along line
3
—
3
of
FIG. 1
;
FIG. 4
is a sectional view taken along line
4
—
4
of
FIG. 4
;
FIG. 5
is a perspective view of another embodiment of the present invention;
FIG. 6
is an exploded perspective view of the embodiment of
FIG. 5
;
FIG. 7
is a sectional view taken along line
7
—
7
of
FIG. 5
; and
FIG. 8
is a perspective view taken along line
8
—
8
of FIG.
7
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings in detail and initially to
FIG. 1
, a light strip power block
10
constructed in accordance with one embodiment of the invention is disclosed connected to a light strip
12
. The light strip
12
is constructed in any convenient and known manner, such as for example as is disclosed in U.S. Pat. No. 4,979,081. The strip consists of a flexible strip or base
14
having positive and negative current supply leads
16
,
18
formed in its opposite edges. The strip provides a support for a series of connector elements or clips
20
which are connected to one or the other of the power leads
16
,
18
. The clips support cylindrical incandescent bulbs
22
or the like in the known manner. When power is supplied to leads
16
,
18
, the bulbs are illuminated.
Power supply block
10
, as described in detail hereinafter, allows for quick and simple plug-in type connection and assembly of the light strip to the block. The block is in turn connected to a power supply cable such as, for example, a strip of Romex cable
24
as illustrated in
FIGS. 1-4
.
Referring to
FIGS. 2-3
, power block
10
includes a base
26
formed of metal or the like. A power supply cable clamp
28
is mounted on base
26
adjacent to a terminal block
30
. A cover
32
is provided to cover and insulate the assembly. Cover
32
has a front opening
34
and a rear opening
36
formed therein to allow access to the interior of the block by the Romex cable and/or power supply strip
12
.
Clamp means
28
consists of an insulated block of material
38
which, as seen in
FIG. 2
, has a channel
40
formed between its sides
42
,
44
. Romex cable
24
fits in this channel, as seen in FIG.
3
. It is held in place by a clamp bar
45
which extends across channel
40
, as seen in FIG.
4
and has an integral cable pad
46
formed thereon. Pad
46
depends from bar
45
and engages the top of the Romex cable. When the bar is screwed into place by the screws
48
which enter the block
38
, a clamping force is applied to the Romex cable.
Block
38
is secured to the base
26
in any convenient manner, as for example, by rivets
52
extending through the bottom of the base and into the bores
50
formed in the sides of block
38
.
As is well known in the art, Romex cable contains 2 or more power leads
52
,
54
in a plastic or rubber sheath. The ends of the leads
52
′,
54
′ are stripped to expose the metal leads in order to make electrical contact. In accordance with the present invention, a terminal block
56
is provided to which the leads are connected. The leads
16
,
18
of the power strip also enter the same terminal block
56
to make an electrical connection with the power supply cable.
Terminal block
56
is itself of conventional construction. It contains a pair of through passages
58
formed of an electrically insulating material each of which contains within it a metal sleeve
60
. These sleeves contain inverted U-shaped spring elements
62
which are respectively engaged by set screws
64
. The U-shaped spring member provides a resilient contact for receiving either the wire leads
52
′,
54
′ or the light strip leads
16
,
18
. As will be understood by those skilled in the art, the leads are simply placed in the openings
68
defined by the conventional channel members until they engage the vertical surfaces of the U strip
62
as seen in
FIG. 3
, at which point the set screws
64
are tightened to firmly clamp the power leads within the terminal block.
Each terminal block is provided with a terminal cap
70
which aids in securing the terminal block to the base in order to hold it firmly in place against movement. The cap is also formed of a thermo plastic or plastic electrically insulating material. It has a top surface
72
and side walls
74
. The inner surface
76
of the cap is generally complementary in shape to the surface of the terminal block. The cap has four openings
78
formed in it which receive the collars
80
of the terminal block in which set screws
64
are located. The side walls have lower edges
82
which rest on the surface of the base
16
and have edge extensions
84
which lie along the sides of the base. A rivet, similar to the rivets
52
previously discussed is inserted through base
26
and the central opening
86
of the terminal block into the cap
72
, thereby to secure the cap and terminal block to the base. The side edges of the cap prevent the terminal block from twisting about the base. As a result, the terminal block stays securely aligned with the opening
34
in cover
32
so that the light strip is easily mated to the terminal block to accept power from the Romex cable.
Finally, cover
32
is secured in place on the base by a screw
90
which threadedly engages a boss
92
formed on the top surface of the cap. As a result of this construction a relatively simple terminal block is provided which insures positive connection to the light strip. The terminal block is easily assembled by the electrician and firmly clamps the Romex cable in place against movement.
FIGS. 5-8
illustrate a form of the invention used with BX cable
100
. As is well known in the art, BX cable is a metal sheath or clad cable which contains electrical power leads
102
,
104
therein. In this embodiment of the invention the power block
110
includes a cover
112
and an L-shaped based member
114
. As seen in
FIG. 6
, the L-shaped member
114
has one or more pry-out disk
116
formed therein. The pry-out disk
116
in the horizontal leg shown in
FIG. 6
is illustrated in place while the pry-out disk in the vertical leg has been removed from the vertical leg and is shown in phantom lines.
By prying out one of the disks, as illustrated in
FIGS. 6 and 7
, the BX cable can be passed through the opening formed by the removed disk and clamped in place to the base using conventional BX cable clamping technology. For example, a circular washer
120
having a threaded neck
122
can be provided which slips over the end of the BX cable
104
in the known manner. The lock washer is fixed on the BX cable by a set screw
122
or the like. A nut
124
is provided within the interior of the power block to thread on the neck of the lock washer and draw the clamp against the upright wall of base
114
to clamp the BX cable in place. Alternative forms of BX cable clamps, including two-piece clamp members with an integral threaded neck would be suitable for use as well and would be understood by, those skilled in the art.
In this embodiment of the invention a terminal block and cap identical to that previously described with respect to the embodiment of
FIGS. 1-4
are mounted on the base
114
in line with the opening formed by the pry-out disk to receive the ends
52
′,
54
′ of the power supply cable as previously described. Here the terminal block has the same structure as that described above with respect to
FIGS. 3 and 4
and the description thereof need not be repeated. However, it is again noted that the cap on the terminal block is designed to be complementary to the shape of the terminal block and its bottom edges lie along the edges of the base
112
to prevent twisting of the terminal block in the power block. As in the prior embodiment, the cover
112
is secured to the base by a screw
90
which threads into a boss
92
formed in the terminal block cap.
As will be understood by those skilled in the art, this structure for the power block is relatively simple in construction, but is reliable in use and quick to operate.
Although illustrative embodiments of the present invention have been described herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various changes and modifications may be affected therein by those skilled in the art without departing from the scope or spirit of this invention.
Claims
- 1. A light strip power block comprising a base, a cover for said base having an opening formed therein for receiving an electrical power supply cable having an outer protective sheathing and at least two power leads;means for engaging said power supply cable in said base beneath and within said cover in a fixed position against movement relative to said base; and a terminal block mounted on said base beneath and within said cover; said terminal block including a first pair of adjacent electrical contacts for respectively receiving the power leads of the power supply cable and a second pair of adjacent electrical contacts opposite to and electrically connected with said first pair for respectively receiving the electrical contact leads of a light strip through said cover whereby power is supplied from the cable to the light strip; and said means for engaging said power supply cable comprising a cable block mounted on said base beneath said cover and adjacent said cover opening; said cable block having an open channel formed therein for receiving the cable, a clamp mounted on said cable block beneath said cover across said channel and including means for engaging said cable and means for securing said clamp to said cable block.
- 2. A light strip power block as defined in claim 1, wherein said clamp is a bar extending across the channel and said means for engaging the cable comprises a pad extending from the bar into the channel towards said base.
- 3. A light strip power block as defined in claim 2 wherein said means for securing the clamp of the cable block comprises a pair of screws engaged in said bar and secured to said cable block on opposite sides of the channel.
- 4. A light strip power block as defined in claim 3 including means for securing said terminal block to said base.
- 5. A light strip power block as defined in claim 4 wherein said means for securing said terminal block to said base includes a cap having an interior surface generally complementary to the exterior surfaces of said terminal block and receiving and overlying said terminal block, said cap having base edges resting on said base and edge extensions located along the edges of the base to resist twisting, and means for securing the cap to the base.
- 6. A light strip power block as defined in claim 5 including means for securing said cover to said cap.
- 7. A light strip power block comprising a base, a cover for said base having an opening formed therein for receiving an electrical power supply cable having an outer protective sheathing and at least two power leads;means for engaging said power supply cable in said base in a fixed position against movement relative to said base; and a terminal block mounted on said base; said terminal block including a first pair of adjacent electrical contacts for respectively receiving the power leads of the power supply cable and a second pair of adjacent electrical contacts opposite to and electrically connected with said first pair for respectively receiving the electrical contact leads of a light strip whereby power is supplied from the cable to the light strip; and said base having at least one pry-out disk formed therein for forming an opening adapted to receive BX cable and said means for engaging said power supply cable comprises BX cable clamp assembly means for securing BX cable in said opening.
- 8. A light strip power block as defined in claim 7 wherein said base is generally L-shaped, having two legs, each of which has a pry-out disk formed therein.
- 9. A light strip power block as defined in claim 8 including means for securing said terminal block to one leg of said base.
- 10. A light strip power block as defined in claim 9 wherein said means for securing said terminal block to said base includes a cap having an interior surface generally complementary to the exterior surfaces of said terminal block and receiving and overlying said terminal block, said cap having base edges resting on said base and edge extensions located along the edges of the base to resist twisting, and means for securing the cap to the base.
- 11. A light strip power block as defined in claim 10 including means for securing said cover to said cap.
US Referenced Citations (9)