1. Field of the Invention
The invention relates to methods of producing cured tobacco with reduced levels of tobacco specific nitrosamines, and tobacco produced using such methods.
2. Description of the Related Art
Tobacco-specific nitrosamines (TSNAs), such as N-nitrosonomicotine (NNN) and 4-(methylnitrosamino)-1-(3-pyridyl)-1-butanone (NNK), can be found in air-cured and flue-cured tobacco. See, “Effect of Air-Curing on the Chemical Composition of Tobacco.” (Wiernik et al., Recent Adv. Tob. Sci., 21:39-80) According to Wiernik et al., TSNAs are not present in significant quantities in growing tobacco plants or fresh cut tobacco (green tobacco), but are formed during the curing process. Commonly owned U.S. patent application Ser. No. 10/235,636 by Krauss et al. (published Mar. 27, 2003 with publication no. 20030056801) describes a method for the reduction of tobacco specific nitrosamines by increasing antioxidants in tobacco. The methods disclosed include root pruning or severing the xylem tissue of the tobacco plant prior to harvesting. U.S. patent application Ser. No. 10/235,636 is incorporated herein by reference in its entirety for all purposes.
A method comprising treating tobacco plants with light, preferably comprising exposing the tobacco to UV-C light, prior to and/or after harvest can reduce the levels of tobacco-specific nitrosamines in cured tobacco.
In a preferred embodiment of the method, tobacco plants or fresh cut tobacco are exposed to doses of light, preferably comprising UV-C light. In more preferred embodiments, the light is of sufficient intensity and duration to cause an increase in the levels of antioxidants in the tobacco leaves. In a further preferred embodiment, the exposure comprises exposing the tobacco for at least about 10 minutes, for example at least about 15 or 30 minutes, preferably between about 15 minutes to about 2 hours. Depending on the intensity of the light, longer or shorter exposure times may be used, for example at least about 0.1, 0.15, 0.2 or about 2.5 hours or longer. Preferably, the source of light used in the treatment provides light having a peak intensity in the range of about 240 to 260 nm, for example, light having a peak or substantial component of intensity at about 254 nm or shorter is most preferred. However, in addition to UV-C wavelengths, a light source used in the method may also provide UV-B, UV-A and/or visual light.
Preferably, the method comprises treating the tobacco with light within the period about 7 days prior to about 72 hours after harvest, more preferably in the period from about 3 days prior to harvest to about 48 hours after harvest. Most preferably, treatment may be performed in the period after harvest and before the tobacco curing process begins in a curing barn, such as from immediately after harvest to about 48 hours later, for example up to about 24 hours after harvest.
In further exemplary embodiments, light treatment occurs one or more times prior to harvest, for example within about 3 weeks before harvest, within about 2 weeks before harvest, within about 1 week before harvest, or more particularly about 21, 17, 14, 12, 10, 9, 8, 7, 6, 5, 4, 3, 2 and/or 1 day or less before harvest and/or within about 1, 2 or 3 days after harvest. In addition to the above treatments, it may be desirable to expose tobacco to UV-C light one or more times during the curing process.
In preferred embodiments, treatment may comprise a single treatment. Alternatively, a series of 2 or more light treatments may occur at selected intervals. The intensity and/or duration of a series of treatments may be uniform or may vary, for example a series of lower intensity and/or shorter duration treatments may be followed by one or more higher intensity and/or longer duration treatments; alternatively, one or more higher intensity or longer duration treatments can be followed by one or more shorter duration and/or lower intensity treatments. As an example of such embodiments, the tobacco plants can be acclimated to a series of lower intensity and/or shorter duration treatments and one, or more, higher intensity and/or longer duration treatments may be applied in a period closer to harvest or within about 2 days after harvest.
Un-cured tobacco treated as described above preferably has increased levels of antioxidant activity and/or capacity relative to untreated tobacco. Cured tobacco produced by methods comprising the treatments described above preferably has substantially reduced levels of one or more TSNAs relative to untreated tobacco.
Without being bound by theory as to the mechanism of the effect of the treatments described herein, it is known that a wide range of plant defense responses are induced by oxidative stress, including increases in antioxidant activity. Major antioxidants present in plant tissue are phenols, ascorbic acid, tocopherol and carotenoids. Antioxidants interfere with oxidation through chain-breaking reaction processes or through scavenging of free radicals. For many land plants, the production of antioxidants in leaves can be induced or up-regulated by exposure to stressful conditions. The reactive oxygen species produced under stress conditions act as a stress signaling agent to activate defense mechanisms. Responses include the cross linking of cell wall proteins, the activation of protein kinases, and the increased expression of various plant protectant and defense genes. Some of these genes encode peroxidase, glutathione S-transferase, proteinase inhibitors, and various biosynthetic enzymes, such as phenylalanine ammonia lyase (PAL). PAL is the first enzyme in the phenylpropanoid pathway, which is involved in the synthesis of polyphenols and flavonoids. Model studies have shown that antioxidants such as ascorbic acid, polyphenols, flavonoids and cysteine inhibit the formation of nitrosamines. (Rundlöf et al., J Agric Food Chem., 48:4381-8, 2000).
Ultraviolet (UV) radiation is electromagnetic radiation of a wavelength shorter than that of visible light, but longer than that of soft X-rays. The range of UV wavelengths is often subdivided into UV-A (380-315 nm), UV-B (315-280 nm), and UV-C (280-210 nm). Ordinary glass is transparent to UV-A, but is opaque to shorter wavelengths. Quartz glass, depending on quality, can be transparent to UV wavelengths. Because of absorption in the atmosphere's ozone layer, 99% of the ultraviolet light that reaches the Earth's surface is UV-A.
Exposure to high intensity light, for example UV-C light of sufficient intensity, can produce an oxidative stress reaction in plants. Increases in antioxidant activity in response to UV-C light have been reported in in vitro laboratory experiments in soybean cotyledons and tobacco callus in a tissue culture context. Kozak et al. reported antioxidant response of soybean cotyledons (Glycine max) to ultraviolet radiation. (Canadian Journal of Plant Science, 79:171-89, 1998). After 24 hours of UV-B and UV-C irradiation, homogenates of superficial layers of soybean cotyledons were reported to contain significantly more tocopherol and ascorbic acid. Zacchini and De Agazio have also recently reported analysis of tobacco callus cultures exposed to UV-C high dose pulse-treatment. After 6, 24 and 48 h from the end of the treatment, oxidative damage (malondialdehyde and hydrogen peroxide), non-enzymatic (radical scavenging antioxidants and polyamines) and enzymatic antioxidants (ascorbate peroxidase, glutathione reductase, catalase and guaiacol peroxidase) were evaluated. A strong increase of H2O2 content and a slight cellular damage was observed 24 and 48 h after UV-C treatment. Initially, activation of non-enzymatic antioxidants, followed by activation of enzymatic antioxidants, was detected. (Plant Physiol Biochem. 42:445-50, May 2004).
Increased levels of antioxidant in fresh cut tobacco interfere with the production of TSNAs, thereby resulting in lowered TSNA concentrations in cured tobacco. By treating growing tobacco plants with a sufficient dose of UV-C light in the about 7 weeks before harvesting, for example within about 3 weeks (i.e. 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, or 25 days) prior to harvesting, such as about 1-3 weeks after topping (i.e. cutting of the apex of the plant), an increase in antioxidant activity in the fresh cut tobacco can be obtained. Preferably, treatment comprises an exposure within about 1 week prior to harvest and/or within about 48-72 hours after harvest. This can result in significant reductions of TSNA production during curing (i.e., air-curing, flue-curing, fire-curing, sun-curing, and any other means of curing known or contemplated by one of skill in the art) of the tobacco. It should be noted that while changes in antioxidant have been observed in some cases, reductions of TSNA production during curing have also been observed to result from treatments as described herein even where changes in antioxidant activity were transient or not observed. Thus, observable changes in antioxidant activity, although a preferable effect in some circumstances, should not be considered a prerequisite for effective treatment resulting in reductions of TSNA production during curing.
Treating with a dose of light means exposure to a selected intensity of light comprising substantial intensity at selected wavelengths for a selected period. Approximately equivalent doses may comprise high intensity light for a short period or lower intensity light for longer periods. Preferably, the dose is effective to increase the concentration and/or capacity of antioxidant in the tobacco leaves at 24, 48 and/or 72 hours after exposure. An increase in antioxidant means at least a statistically significant increase (i.e. at least 95% confidence) compared to untreated material. Concentration and capacity of antioxidants in tobacco leaves can be measured by any recognized method, such as described in the examples below.
After harvest, a tobacco plant's metabolic processes continue for a period of time that depends on conditions such as temperature and condition of the plant at harvest. An increase in antioxidant activity or capacity in fresh cut tobacco may also be obtained by exposing the fresh-cut tobacco to sufficient intensity and duration of UV-C light shortly after harvesting but prior to curing, for example in the period from 0 to about 72 hours after harvest, or more preferably 0 to about 48 hours after harvest, for example within about one day of harvest. In addition, by treating the tobacco in the period shortly after harvest and before curing, any disruption to traditional growing and harvesting practices may be minimized. Moreover, treatment in the period after harvest but prior to curing may also take advantage of the anti-microbial properties of UV-C light to reduce populations of nitrosamine producing microbes on the tobacco. Accordingly, a method comprising treating tobacco plants with light, preferably comprising exposing the tobacco to UV-C light, prior to and/or after harvest can result in cured tobacco having reduced levels of TSNAs. If desired, harvested tobacco can also be exposed to UV-C light at one or more points in the curing process.
Exposing the plants to light comprising UV-C wavelengths in the field can be accomplished by use of portable lights, pole-mounted flood-lights, boom-mounted lights or mobile lights, for example lights mounted on a tractor or lights mounted on irrigation equipment. Fresh-cut tobacco may be exposed to UV-C light using standard lighting fixtures mounted on apparatus adapted for the purpose, for example hanging tobacco may be placed in a chamber which positions a 15 watt UV-C light about 24 inches from the leaves, or fresh cut tobacco may be placed on a conveyor that moves the tobacco past one or more bulbs arranged to deliver a desired dosage.
Preferred dosages of UV-C light, i.e. light having a peak intensity at about 254 nm, have an intensity of light at the tobacco leaf of preferably between about 1-400 mW/cm2, more preferably between about 1-100 mW/cm2, for example from about 1-60 mW/cm2 or more preferably about 14-60 mW/cm2 for periods of about 1 minute for the more intense light to as long as about 120 minutes for the least intense light, or about 15 to about 60 minutes. Most preferably the intensity and period are about 15 to about 60 minutes for light intensities of about 1 to about 60 mW/cm2 or more preferably about 14-60 mW/cm2. Effective periods of exposure depend inversely on the intensity of light and vice versa. Further, over exposure can damage the plant, which may not be desirable. For example exposure to UV-C light at an intensity of about 400 mW/cm2 or more for about 30 minutes or less can damage the plant. One skilled in the art may choose higher or lower intensities than listed above combined with shorter or longer periods of exposure than listed above to achieve a desired effect with a given light source.
To provide an illustrative example, an intensity of 1 to 60 mW/cm2 can be obtained by placing a 15 W UV-C bulb, such as the bulb sold by Spectroline as Model XX-15F, about 2 feet from a tobacco plant. At this intensity, the tobacco can preferably be exposed for about 15 minutes to obtain an effective dose. In various embodiments of the method, such a bulb could be placed about 1 to 3 feet from the tobacco to be treated for about 5-60 minutes, generally less than one hour, to achieve an effective dosage. Placing such a 15 W UV-C bulb within about 6 inches results in exposure of greater than about 400 mW/cm2, which can cause damage in about 30 minutes or less. Of course, one skilled in the art can modify these distances and times to achieve an effective dose using various light sources of different intensities and spectral properties.
Light comprising UV-C wavelengths for use in these methods, is preferably light having a peak intensity in the range about 240-260 nm, for example light having a peak intensity at about 254 nm. Depending on the light source used to produce the UV-C light, the light may have additional peaks in other areas of the light spectrum. For example, the light may also comprise UV-B, UV-A and/or visual light in addition to the UV-C light. Antimicrobial properties of UV-C light may be exploited by exposing curing tobacco to light comprising UV-C light during curing in barns and/or processing facilities.
In a preferred embodiment of the method, tobacco plants are exposed to doses of light, preferably comprising UV-C light, of sufficient intensity and duration to cause an increase in the levels of antioxidants in the tobacco leaves in addition to other changes. For example, the level of phenylalanine ammonia lyase activity in treated plants can be increased by about 4 to about 16 fold at about 24 hours after treatment.
In preferred embodiments, treatment may comprise a single treatment or a series of 2 or more treatments at selected intervals. The intensity and/or duration of such a series of treatments may be uniform or may vary, for example a series of lower intensity and/or shorter duration treatments may be followed by one or more higher intensity and/or longer duration treatments; alternatively, one or more higher intensity or longer duration treatments can be followed by one or more shorter duration and/or lower intensity treatments. As an example of such embodiments, the tobacco plants can be acclimated to a series of lower intensity and/or shorter duration treatments while growing and one, or more, higher intensity and/or longer duration treatments may be applied in a period closer to harvest, for example about 24 to 72 hours prior to harvest. Thus, in various embodiments, the method may comprise acclimating growing tobacco to UV-C light treatments over a period prior to harvest and optionally to utilizing a final treatment prior to or after harvest, such as about 24 to 72 hours prior to harvest or within about 24 or 48 hours after harvest.
Light treated tobacco can be cured by any suitable method such as methods that are conventional in the art. Conventional air-curing tobacco barns typically utilize natural convection, with air flow generally proceeding from the bottom of the barn toward the top of the barn. In curing tobacco by the procedure generally referred to as the “bulk curing” method, tobacco leaves are typically loaded in a relatively compact mass on racks or in containers and placed inside of an enclosed curing barn where a furnace or a plurality of heaters circulate a forced flow of heated air through the mass of tobacco leaves to effect curing and drying. Conventional tobacco curing barns attempt to obtain the desired atmospheric conditions such as temperature and humidity within the tobacco barn by various adjustments of louvers or openings in the sides of the barn and the operation of heaters spaced along the floor of the barn with respect to the prevailing temperature and moisture content of the outside atmosphere, the wind velocity and its direction with respect to the tobacco barn.
It may alternatively be desirable to utilize a method for curing tobacco as described in commonly owned U.S. Pat. No. 6,786,220, which is incorporated by reference herein in its entirety. Briefly, such a preferred method for air curing tobacco includes the tobacco being hung in an enclosure having at least one vertically arranged air duct positioned in a central portion of the enclosure, at least one in-line fan positioned in a vertical portion of the at least one vertically arranged air duct, at least one ventilating fan located in an upper portion of the enclosure and at least one openable and closeable opening in at least one side wall of the enclosure, with the method including the steps of opening the at least one opening, and operating the at least one ventilating fan to force air down through the tobacco from the upper portion of the enclosure. The method of curing tobacco can include the steps of closing the at least one opening and introducing an aqueous solution or steam into a lower portion of the at least one vertically arranged air duct and operating the at least one in-line fan to diffuse the moisture and drive it upwards through the vertically arranged air duct.
Growing or fresh-cut (green) tobacco treated as described above preferably has increased levels of antioxidant activity relative to untreated tobacco, at least in the period 48 to 72 hours following treatment. Cured tobacco produced by methods comprising the treatments described above preferably has substantially reduced levels of one or more TSNAs relative to similarly grown and processed tobacco wherein the treatments were not applied.
As illustrated in
A single pass can be used as illustrated in
While the invention has been described in detail with reference to preferred embodiments thereof, it will be apparent to one skilled in the art that various changes can be made, and equivalents employed, without departing from the scope of the invention. Further, while the following examples provide further illustration of the methods of the invention, these examples should not be considered limiting in any way.
UV-C light (254 nm) is often utilized as a germicidal treatment. In nature UV-C is blocked by ozone and thus plants are not naturally exposed to it. However, when artificially exposed to UV-C a variety of defense responses are triggered in plants. (Mari, M. and Guizzardi, M. Phytoparasitica 26:59-66, 1998). Among these is an increase in phenylalanine ammonia lyase (PAL) a key enzyme in phenylpropanoid metabolism. (Lers, A., et al., Plant Mol. Biol., 36:847-856, 1998). As illustrated in
A study was undertaken to observe dosage dependant effects of UV-C in inducing a stress response without damaging the plants and to measure changes in the antioxidant capacity of treated leaves. Photosynthetic rates, spectral reflectance measurements and PAL activity rates were observed to show the physiological status of the plants before and after UV-C exposure.
UV-C treatment: Mature greenhouse grown Burley tobacco plants were exposed to UV-C light (Spectroline, model XX-15F) for 30 minutes with one 15 W bulb (“LOW”, n=4) or for 1 hr with two 15 W bulbs (“HIGH”, n=4). Plants were rotated 180 degrees every 15 minutes for 30 min treatment, and 90 degrees every 15 min for the 1 hr treatment, so that leaves received relatively the same “dose”. Leaf samples were taken just prior to exposure as well as 24 and 72 hrs for LOW dose and 48 hrs after exposure for HIGH dose.
Physiological Measurements: Photosynthetic rates were measured using a LI-COR 6400 infra-red gas analyzer (LI-COR, Lincoln, Nebr.) prior to UV-C exposure, as well as 24 and 48/72 hrs after. Three leaves per plant were analyzed and data are expressed as % of control plant photosynthetic rates taken at the same time. Spectral reflectances were assessed at the same time periods using a FieldSpec Handheld Spectroradiometer (ASDI, Inc, Boulder, Colo.). PAL assays were performed as described by Singh et al. (J. Exp. Bot., 50:1619-1925, 1999). Protein concentrations were determined using a protein assay kit (Bio-Rad) with BSA as standard (Bradford, Anal Biochem., 72:248-25, 1976).
Antioxidant Analysis: Liquid nitrogen frozen leaf tissues were ground to a fine powder and extracted with either a solution of 50% acetone/50% water (water soluble extract) or 99% hexane/1% 2-propanol (lipid soluble extract). Antioxidant capacities were measured by a photochemiluminescence method using an automated instrument, Photochem (Analytik Jena AG, Germany). This method uses two separate protocols to measure water soluble and lipid soluble antioxidant capacities, and assays were performed according to the manufacturer's specifications.
When tobacco plants were treated with UV-C light there was a decrease in photosynthetic rates 24 hr after treatment as shown in
The water soluble antioxidant capacity, as measured by the ability of leaf extracts to quench superoxide, increased after UV-C treatment as shown in
Analysis of two lipophilic antioxidants by HPLC indicated differing responses of β-carotene and α-tocopherol to UV-C exposure as shown in
At least the following can be discerned from these results. At both a “low” or “high” UV-C photosynthetic rates and light absorption spectra were dramatically altered. Absorbance spectra shifts indicate modifications in the abilities of the treated leaves to absorb photosynthetically. Both measures returned to pre-treatment conditions by 48 hrs after exposure. PAL activity increased, in a dose dependent manner, within 24 hrs of UV-C exposure but returned to control levels by 48-72 hrs after treatment.
At both UV-C “dosages” the water soluble antioxidant capacity increased up to 48-72 hrs. Chlorogenic acid concentrations increased over the measured time period at both exposure rates. Rutin concentrations increased with low UV-C treatment but the increase was not maintained over time at the high dosage. Low UV-C exposure resulted in increased lipophilic AOC. A transient increase was observed at the higher exposure. β-Carotene concentrations rose but α-tocopherol showed an overall decrease.
Harvested burley tobacco plants were treated with UV-C light either directly after harvest or three days after harvest (just prior to be put in the curing barn) using a chamber 900 as illustrated in
In another independent experiment, sticks of harvested tobacco were exposed to UV-C light within 24 hrs of harvest. Five sticks were irradiated (˜60 mW/cm2) for 10 minutes, and another five sticks were irradiated for 15 minutes. All sticks, including controls, were cured in the same barn and analyzed for TSNA, nitrates and nitrites following curing. A summary of the TSNA concentration results is shown in
Treatment of harvested tobacco plants with UV-C light reduced TSNA formation during the curing process. The time of treatment, right after harvest or following a three day wilt, did not significantly impact the reduction of TSNAs attributable to UV-C treatment. Further, 10 minutes of UV-C light treatment at about 60 mW/cm2 was substantially as effective at producing a reduction in TSNA concentration after curing as a 15 minute treatment. At the least, these data demonstrate reduction of TSNA formation in cured tobacco by treatment with UV-C light after harvest and prior to curing in two independent experiments conducted at different locations.
Number | Date | Country | |
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60590419 | Jul 2004 | US |