Lighted hand tool

Information

  • Patent Grant
  • 6296365
  • Patent Number
    6,296,365
  • Date Filed
    Friday, February 4, 2000
    25 years ago
  • Date Issued
    Tuesday, October 2, 2001
    23 years ago
Abstract
A lighted hand tool, such as a lighted plier tool, including first and second plier members and a light source. Each plier member having a handle portion, a jaw portion, and a pivot section being intermediate the handle portion and the jaw portion for each plier member. The second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member for being pivotable relative to the first plier member. The handle portion of the first plier member defining a bore longitudinally extending along at least a portion of the length of the handle portion, the bore having a bore front end near the first pivot section. The light source is disposed within the bore of the handle portion adjacent the bore front end and is capable of producing a beam of light. Thus, the light source is energized from a power means, the beam of light produced by the light source is in communication with at least one portion of the first and second plier members.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a lighted hand tool that can be used to illuminate a tool or work piece grasped thereby, and more particularly to a lighted plier hand tool, in which the lighted plier hand tool includes a plier member having a handle portion and a light source received within a portion of the handle portion.




2. Background Art




Developments in the art have produced various solutions to the problem of technicians working on equipment and components positioned in poorly-lit environments. For example, automobile and industrial components are often located inside of unlighted enclosures or in areas that block external background light. This problem is particularly troublesome for industrial equipment that is located next to other components that can easily be damaged or that present a hazard to the technician, such as exposed high-voltage sources.




One prior art solution to this problem is a trouble light, which is a light that is connected to an outlet by an extension cord and that the technician hangs in a position to illuminate the component. One obvious problem with this solution is the requirement that an electrical outlet or other power source be located near the equipment that is to be serviced. Additionally, a trouble light and its extension cord are bulky so technicians do not normally carry them when inspecting and adjusting equipment.




Another solution in the art is the development of tools that generate their own light, instead of using external lighting. The advantage of this approach is that the beam of light generated by the tool is directed at the area where the technician is performing the work. Thus, the lighted tools can be used to manipulate nuts, bolts, screws and other fasteners in the poorly-lighted environments using light produced by the tool itself. One example of this solution is disclosed in U.S. Pat. No. 2,242,536, which issued to Montgomery in 1941. More recent examples of similar tools are disclosed in U.S. Pat. Nos. 4,324,158 to Le Roy, 5,577,829 to Hall, and 5,628,556 to Hrabar et al. The lighted tools have been found to be more advantageous than other prior art techniques.




However, many technicians still carry small flashlights in addition to the lighted tools. One reason is that the light generated by the tool is diffused passing though the tool more than passing through the lens of a flashlight and, therefore, the light from the tool is a lower intensity than from the flashlight. Accordingly, a need exists in the art for a hand tool, such as a lighted plier hand tool, that has a light source which provides illumination to the desired work surface or object to be grasped by the plier hand tool that closely approximates the illumination that would be delivered by a separate small flashlight.




SUMMARY OF THE INVENTION




The present invention satisfies this and other needs in the art and comprises a lighted hand tool, such as a lighted plier tool, having a first plier member, a second plier member, and a light source for illuminating a portion of first and/or second plier member. Each plier member has a handle portion, a pivot section, and a jaw portion. The first and second plier members are pivotally connected relative to each other at the respective pivot sections of the plier members. This pivotal connection allows the plier members to be moveable between a closed position, in which a portion of the jaw portions of the first and second plier members contact each other, and an opened position, in which the jaw portions of the first and second plier members are spaced apart.




The handle portion of the first plier member has a distal end, a proximal end, and a length extending between the proximal and distal ends. The handle portion further defines a bore extending longitudinally along at least a portion of the length of the first plier member and having a bore front end near the pivot section of the first plier member and an opposite bore back end adjacent the proximal end of the first plier member.




The light source is capable of producing a beam of light and is disposed within the bore adjacent the bore front end. When the light source is energized, the light beam emitted therefrom illuminates at least a portion of the first or second plier members, preferably a portion of the jaw portions of the first and second plier members, and more preferably, a portion of the jaw portions of the first and second plier members adjacent a portion of a work piece proximate to, or grasped by, the jaw portions of the first and second plier members.




The lighted plier may also have a light guide assembly having a guide head and at least one elongated optically conductive tube. The guide head is of a size to be complementarily received within the bore of the handle portion of the first plier member proximate the bore front end and intermediate the bore front end and the light source. Each conductive tube has a first light end and an opposed second light end which forms a light aperture. The first light end is connected to the guide head and is in communication with the light source. Thus, when the light source is energized, the light beam emitted therefrom communicates with the first light end and travels from the first light end to the second light end of each optically conductive tube to exit out of the light aperture. The second end of each conductive tube is secured to the lighted plier hand tool so that the light exiting out of each light aperture illuminates at least a portion of the first and second plier members, preferably a portion of the jaw portions of the first and second plier members, and more preferably, a portion of the jaw portions of the first and second plier members adjacent a portion of a work piece proximate to, or grasped by, the jaw portions of the first and second plier members.




The present invention additionally includes a method for illuminating a portion or a first end of a work piece that is proximate to or grasped between the jaw portion of the first plier member of a lighted plier. The method comprises the step of energizing the light source to produce a beam of light that is in communication with at least one portion of the jaw portion of the first plier member and/or a portion of the work piece.




These and other features of the present invention will become more fully apparent from the following description and accompanying drawings.











BRIEF DESCRIPTION OF THE FIGURES OF THE DRAWINGS





FIG. 1

is a partially exploded perspective view of a first embodiment of a lighted plier tool of the present invention.





FIG. 2

is a partially exploded perspective view of a second embodiment of a lighted plier tool of the present invention.





FIG. 3

is an exploded perspective view of a portion of a handle body of the handle portion of the first plier member of

FIG. 2

showing the bore extending through the handle body and the light guide assembly and light source disposed within the bore.





FIG. 4

is a top plan view of the first plier member of the lighted plier tool shown in FIG.


2


.





FIG. 5

is a partial cross-sectional side view of the first plier member taken along section line


5





5


of FIG.


4


.





FIG. 6

is a perspective view of a third embodiment of a lighted tool of the present invention showing internal components in phantom.





FIG. 7

is a perspective view of a fourth embodiment of a lighted tool of the present invention showing internal components in phantom.











DETAILED DESCRIPTION OF THE INVENTION




The present invention is more particularly described in the following examples that are intended as illustrative only since numerous modifications and variations therein will be apparent to those skilled in the art. As used in the specification and in the claims, “a,” “an,” or “the” can mean one or more, depending upon the context in which it is used. The preferred embodiment is now described with reference to the figures, in which like numbers indicate like parts throughout the figures.




Referring generally to

FIGS. 1-7

, the present invention encompasses a lighted hand tool


10


of the crossed, pivoting lever type, particularly in the nature of a lighted plier tool


12


, and more particularly, in the nature of a lighted slip-joint plier tool. The lighted pliers


12


includes a first plier member


20


, a second plier member


30


and a means for illuminating a portion of the first and/or second plier member


20


,


30


.




Each plier member


20


,


30


has a handle portion


22


,


32


, a jaw portion


24


,


34


, and pivot section


26


,


36


. The crossed first and second plier members


20


,


30


are pivotally connected to each other in a scissor-like assembly, in which the pivot section


36


of the second plier member


30


is mounted relative to the pivot section


26


of the first plier member


20


so that the second plier member


30


is pivotable relative to the first plier member


20


.




Thus, in operation, the lighted pliers


12


are moved to a closed position, in which a portion of the jaw portions


24


,


34


of the first and second plier members


20


,


30


contact each other, by moving the handle portions


22


,


32


of the first and second plier members


20


,


30


together in a known manner. However, as one skilled in the art will appreciate, if a slip-joint is used in the lighted pliers


12


and the light pliers


12


are adjusted in a known manner to expand to the maximum open position, when the lighted pliers


12


are moved to the closed position by moving the handle members


22


,


32


together, the jaw portions


26


,


36


of the first and second plier members


20


,


30


will be spaced apart a predetermined distance in the closed position (i.e., the minimum separation distance). The pliers


12


may be moved to an open position, in which the jaw portions


26


,


36


of the first and second plier members


20


,


30


are spaced apart, by moving the handle portions


22


,


32


of the first and second plier members


20


,


30


away from each other.

FIG. 1

shows the lighted pliers


12


in the open position and

FIGS. 2

,


5


and


7


shown the lighted pliers in the closed position.




Formed through the pivot section


26


of the first plier member


20


is a first opening


28


. Similarly, the pivot section


36


of the second plier member


30


has a second opening


38


formed therethrough. The lighted pliers


12


are pivotally connected by a pivot shaft


40


extending through the first and second openings


28


,


38


of the crossed first and second plier members


20


,


30


. For example, the pivot shaft


40


may include a bolt which is threadedly engaged with a nut for holding the first and second plier members


20


,


30


together, or may include a rivet for holding the first and second plier members


20


,


30


together. As one skilled in the art will appreciate, other types of pivot arrangements could be used.




The first and second openings


28


,


38


may be shaped and dimensioned to prevent lateral movement of the first and second plier members


20


,


30


relative to each other. For example, the first and second openings


28


,


38


may be substantially in the shape of a circle, which is shown in FIG.


1


. Alternatively, the first opening


28


may be shaped and dimensioned to prevent lateral movement of the first plier member


20


relative to the pivot shaft


40


and the second opening


38


may be shaped and dimensioned to accommodate lateral movement of the second plier member


30


relative to the pivot shaft


40


so that a slip-joint lighted plier tool


12


may be assembled. For example, as shown in

FIG. 2

, the second opening


38


may be generally dumbbell-shaped, having part-circular end portions joined by a rectangular central portion having flat sides, and the first opening


28


may be generally circular in shape having a diameter substantially equal to the diameter of the part-circular end portions of the second opening


38


. Alternatively, the first opening


28


may have a shape that is complementary to the cross-sectional shape of the pivot shaft


40


. As one skilled in the art will appreciate, in a similar fashion the second opening


38


may be shaped and dimensioned to prevent lateral movement of the second plier member


30


relative to the pivot shaft


40


, i.e., by being circular shaped or by being shaped complementary to the cross-sectional shape of the pivot shaft


40


, and the first opening


28


may be shaped and dimensioned to accommodate lateral movement of the first plier member


20


relative to the pivot shaft


40


, i.e., by being dumbbell shaped.




In conventional fashion, the pivot shaft


40


may be circular in cross-section to be complementarily received within the first and second openings


28


,


38


as illustrated in FIG.


1


. For use in a slip-joint plier tool


12


, as shown in

FIG. 2

, the pivot shaft


40


is preferably non-circular in traverse cross-section and has a first end face


42


and an opposing second end face


44


, and includes a first side face


46


and an opposing second side face


48


extending between the first end face


42


and the second end face


44


. The first and second end faces


42


,


44


preferably have a complementary curvature to the first opening


28


and the part-circular end portions of the second opening


38


. The cross-sectional length of the pivot shaft between the first end face


42


and the second end face


44


is greater than the width of the rectangular central portion of the second opening


38


and less than the diameter of the first opening


28


and the part-circular end portions of the second opening


38


. Further, the pivot shaft


40


has a cross-sectional width between the first side face


42


and the second side face


44


less than the width of the rectangular central portion of the second opening


38


.




The lighted pliers


12


of the present invention are nearly identical in appearance with conventional pliers, or slip-joint pliers, which do not have a mechanism for illuminating at least a portion of the jaw portion


24


of the first plier member


20


and/or a portion of the jaw portion


34


of the second plier member


30


. Accordingly, the slip-joint pliers


12


described may be used similarly to conventional slip-joint pliers in that the jaw portions


24


,


34


of the first and second plier members


20


,


30


is set at one of two adjustable opening angles by the engagement of the pivot shaft


40


in one of the partcircular end portions of the second opening


38


.




Each handle portion


22


,


32


of each plier member


20


,


30


further has a distal end


21


,


31


, a proximal end


23


,


23


, and a length extending between the proximal and distal ends. At least a portion of the handle portion


22


of the first plier member


20


also has a longitudinal axis A. The handle portion


22


of the first plier member


20


also defines a bore


50


longitudinally extending along at least a portion of the length between the proximal and distal ends


21


,


23


, in which the bore has a bore front end


52


and an opposite bore back end


54


. The bore back end


54


is located adjacent to the proximal end


21


of the handle portion


22


of the first plier member


20


.




The handle portion


22


of the first plier member


20


includes a first handle body


60


having a proximal face


62


and an opposing distal face


64


. The first handle body


60


acts as a housing for a light source


100


and power means of the present invention and, as such, the bore


50


of the handle portion


22


of the first plier member


20


extends the substantial length of the first handle body


60


from the proximal face


62


to the distal face


64


such that the bore front end


52


is disposed adjacent to the distal face


64


of the first handle body


60


and the bore back end


54


is located at the proximal face


62


of the first handle body


60


.




The handle body


60


may be externally attached to or formed within the handle portion


22


of the first plier member


20


. An example of an external attachment of the handle body


22


is shown in FIG.


1


. The presently preferred embodiment is to internally form the handle body


60


within the handle portion


22


. Specific designs of the preferred embodiment is shown in

FIGS. 2-7

. In the preferred embodiment, and as shown in

FIGS. 2

,


6


, and


7


, the first handle body


60


of the handle portion


22


of the first plier member is preferably connected to the handle portion


22


such that the handle body


60


is integrated into the handle portion


22


of the first plier member


20


.




As one skilled in the art will appreciate, the handle portion


22


of the first plier member


20


may have any traverse cross-sectional shape that is suitable for connection to the handle body


60


. For example, the handle portion


22


of the first plier member


20


may have a “I”, “L”, or “U” shape in traverse cross-section into which the handle body


60


is complementarily received. The handle body


60


may be fixedly attached to the first plier member


20


, i.e., by welding, riveting or chemically bonding, or detachably secured to each other, i.e., by screwing or bolting. When the handle body


60


is attached to the handle portion


22


of the first plier member


20


, the handle body


60


is considered to be a part of the handle portion


22


of the first plier member


20


as described herein and set forth in the claims.




However, referring to

FIGS. 2

,


6


and


7


, it is preferred that the first plier member


20


, in addition to the first handle body


60


, be formed from two spaced-apart and opposing first plates


70


and a first jaw assembly


80


. Each first plate


70


has a first plate front end


72


and an opposing first plate back end


71


, and a first plate inner surface


73


and an opposing first plate exterior surface


74


. The interior surfaces


73


of the opposing first plates


70


face each other. The first opening


28


of the first plier member


70


extends traversly through each of the first plates


70


so that the first openings


28


of the first plates


70


are substantially co-axial. To form the handle portion


22


of the first plier member


20


, the first handle body


60


is interposed between and engaged thereto the first plate inner surfaces


73


of the opposed first plates


70


such that the proximal face


62


of the first handle body


60


is proximate the first plate back ends


71


. The first jaw assembly


80


has a jaw front end


82


and a jaw back end


84


and at least a portion of the first jaw assembly


80


is interposed between and engaged thereto the first plate inner surfaces


73


so that the jaw front end


82


is proximate the first plate front ends


72


to form the jaw portion


24


of the first plier member


20


. As one skilled in the art will appreciate with reference to

FIGS. 6 and 7

, the jaw back end


84


of the first jaw assembly


80


, the distal face


64


of the first handle body


60


, and the portions of the first plate inner surfaces


73


extending between the jaw back end


84


and the distal face


64


of the first handle body


60


, which include the first openings


28


, may define a slot


76


within the pivot section


26


of the first plier member


20


.




Referring to

FIGS. 2

,


6


, and


7


, the second plier member


30


has an exterior surface


98


and may be formed from a single second plate


90


, a plurality of stacked second plates


90


, or, in a manner similar to that outlined above for the first plier member


20


, may comprise two spaced-apart, opposing, second plates


90


, a second handle body


66


, and a second jaw assembly


86


. As

FIGS. 2

,


6


and


7


shown, each second plate


90


has a second plate front end


92


, an opposing second plate back end


91


, a second plate interior surface


93


, and an opposing second plate exterior surface


94


. The interior surfaces


93


of the second plates


90


oppose each other. The second opening


38


of the second plier member


30


extends traversal through each of the opposing second plates


90


such that the second openings


38


of the second plates


90


are substantially co-axial with each other. To form the handle portion


32


of the second plier member


30


, at least a portion of the second handle body


66


is interposed between and engaged thereto the inner surfaces


93


of the opposed second plates


90


adjacent the second plate back ends


91


so that the proximal face


68


of the second handle body


66


is adjacent the second plate back ends


91


. Further, at least a portion of the second jaw assembly


86


is interposed between and engaged to the second plate inner surfaces


93


of the second plates


90


proximate the second plate front ends


92


to form the jaw portion


34


of the second plier member


30


. A gap


96


that forms the pivot section


32


of the second plier member


30


is defined from the second jaw assembly


86


, the distal face


69


of the second handle body


66


, and the portions of the inner surfaces


93


of the second plates


90


extending between the second jaw assembly


86


and the distal face


69


of the second handle body


66


and which include the second openings


38


.




The first and second plates


70


,


90


and jaw assemblies


80


,


86


are preferably formed of a metal or metal alloy, such as steel, stainless steel and the like. The first handle body


60


and the second handle body


66


, if used, are preferably formed of a hardened plastic or other polymer known in the art, such as an blastomeric material.




As shown in

FIGS. 6 and 7

, the second plier member


30


may be inserted within the slot


76


of the first plier member


20


so that the exterior surfaces


98


of the second plier member


30


proximate the pivot section


36


of the second plier member


30


underlies the inner surfaces


73


of the first plates


70


forming the pivot section


26


of the first plier member


20


. Alternatively, as shown in

FIG. 2

, the first plier member


20


may be inserted within the gap


96


of the second plier member


30


so that the portions of the second plate inner surfaces


93


that form the pivot section


36


of the second plier member


30


overlie the first plate exterior surfaces


74


of the first plates


70


proximate the pivot section


26


of the first plier member


20


. In either configuration shown in

FIGS. 2

,


6


and


7


, the first opening


28


and the second opening


38


in the respective first and second plier members


20


,


30


are substantially co-axial.




Referring to

FIG. 2

, the first jaw assembly


80


may comprise at least one jaw plate


81


. Similarly, the second jaw assembly


86


may include at least one jaw plate


81


. Referring now to

FIG. 7

, if the second plier member


30


is formed from a single second plate


90


(not shown) or a plurality of stacked second plates


90


, one or more jaw plates


81


may be connected to the exterior surface


98


of the second plier member


30


proximate the jaw portion


36


. Thus, the jaw portion


36


of the second plier member


30


has a width that is complementary to the width of the jaw portion


26


of the first plier member


20


. As one skilled in the art will appreciate, when the jaw plates


81


are attached to the respective first or second plates


70


,


90


, the grasping surface thus formed is preferably substantially contiguous.




Referring to

FIGS. 2

,


6


and


7


, the lighted plier


12


preferably also includes at least one grip cover


140


. Preferably, the grip cover


140


is disposed onto at least a portion of the exterior surface


78


of the first plier member


20


, and more preferably, a second grip cover


141


is also disposed onto at least a portion of the exterior surface


98


of the second plier member


30


. The grip cover


140


,


141


may be formed from a soft plastic so that the grip cover


140


,


141


may be malleable. Alternatively, the grip cover


140


,


141


may be formed from a shaped hardened plastic or other polymer. One option with the use of a hardened plastic is to mold graphics (not shown), such as a trademark design, trademark name, or business name, into the grip cover(s)


140


,


141


of the lighted plier


12


.




Referring now to

FIGS. 1

,


3


,


5


and


6


, the illuminating means in the preferred embodiment comprises a light source


100


capable of producing a beam of light. The light source


100


is of a size to be complementarily received within the bore


50


of the handle portion


22


of the first plier member


20


so that the light source


100


is adjacent the bore front end


52


. When illuminated, the beam of light produced by the light source


100


is in communication with at least a portion of the first plier member


20


and/or the second plier member


30


, more particularly, with at least a portion of the jaw portion


22


of the first plier member


20


and/or a portion of the jaw portion


32


of the second plier member


32


.




Referring now to

FIGS. 3 and 5

, the preferred light source


100


comprises a light bulb


102


disposed near the bore front end


52


of the handle portion


22


and a reflective shield


104


. The light bulb


102


is preferably recessed within the bore of the handle portion


50


adjacent its front end


52


. The reflective shield


104


circumscribes at least a portion of the light bulb


102


so that when the power means energizes the light bulb


102


to produce light, the reflective shield


104


reflects a portion of the light to form the light beam, instead of light propagating in all directions. More specifically, the reflective shield


104


directs the light beam toward the bore front end


52


. The reflective shield


104


is preferably parabolic in cross-section, which maximizes the efficacy of light produced by the light source


100


. The parabolic reflective shield


104


also directs the maximum intensity of light in the light beam toward and through the bore front end


52


of the handle portion


22


of the first plier member


20


.




As best shown in

FIG. 1

, the light source


100


of the light module


50


may additionally include a transparent covering


106


that shields the light bulb


102


. The transparent covering


106


, for example, encloses the reflective shield


104


and the light bulb


102


to prevent physical objects and moisture from contacting the light bulb


102


.




Referring now to

FIGS. 3 and 5

, another aspect of the lighted plier tool


12


is a power means for energizing its light source


100


. The power means can be any energy source known in the art that can be used to energize a light source, such as chemical energy or electrical energy. The power means comprises removable batteries


110


in the preferred embodiment that are disposed within the bore


50


of the first handle body intermediate the light source


100


and the bore back end


54


. When the power means energizes the light source


100


, the light source


100


produces the beam of light. The light source


100


and power means can, alternatively, be integral, such as a chemical compound used as both the light source with an inherent power means.




The power means can also comprise a switching means that selectively energizes and de-energizes the light bulb


102


. Referring now to

FIGS. 2

,


3


,


5


and


6


, the switching means preferably comprises an on-off rotary switch


112


disposed at the proximal face


62


of the first handle body


60


in communication with the bore back end


54


of the first plier member


20


. The light source


100


is movable between an on position, in which the switching means is positioned to energize the light bulb


102


using the power means, and an off position, in which the power means does not energize the light bulb


102


.




Referring to

FIG. 1

, the beam of light travels through the bore front end


52


, though the transparent covering


106


, if one is provided. Accordingly, the light beam illuminates a desired portion of the first plier member


20


and/or the second plier member


30


and, preferably, also a portion of work space surrounding the jaw portions


26


,


36


of the first and second plier members


20


,


30


, allowing the user to see the work area better.




Referring to

FIGS. 2

,


3


,


5


,


6


, and


7


, the lighted plier


12


of the present invention may also have a light guide assembly


120


that comprises at least one elongated optically conductive tube


122


having a first end


123


and an opposed second end


124


. The first end


123


is secured proximate to the light source


100


within the bore


50


of the first plier member


20


so that the first end


123


is in communication with the light source


100


. The second end


124


forms a light aperture


126


. Thus, the beam of light produced by the energized light source


100


is in communication with the first end


123


of the tube


122


and travels from the first end


123


to the second end


124


of each optically conductive tube


122


to exit out of the light aperture


126


.




The light guide assembly


120


may also comprise a guide head


128


. The guide head


128


is of a size to be complementarily received within the bore


50


of the handle portion


22


of the first plier member


20


and is disposed within the bore


50


of the handle portion


22


of the first plier member


20


next to the bore front end


52


and intermediate the bore front end


52


and the light source


100


. The guide head


128


has at least one channel


129


extending therethrough. Each channel


129


of the guide head


129


is sized for receipt and connection of the first end


123


of one optically conductive tube


122


. Thus, the guide head


128


orients the first end


123


of each optically conductive tube


122


and secures the relative position of the first end


123


of each tube to the light source


100


.




As shown in

FIGS. 2 and 5

, in one preferred embodiment of the light plier tool


12


, two optically conductive tubes


122


are shown. As one skilled in the art will appreciate however, the lighted plier tool


12


may include the use of one, two, or three or more optically conductive tubes


122


as required. In this example, the second end


124


of one optically conductive tube


122


is connected to the first plier member


20


near the jaw back end


84


of the first jaw assembly


80


of the first plier member


20


. The second end


124


of one other optically conductive tube


122


is connected to the first plier member


20


near the jaw front end


82


of the first jaw assembly


80


of the first plier member


20


.




To aid in securing the second end


124


of the optically conductive tube


122


and to protect the integrity of the tube


122


from possible damage from contact with physical objects in the environment, spacer plates


130


may be provided. The spacer plates


130


are secured to the first plate inner surface


73


and in conjunction with the jaw plates


81


of the first jaw assembly


80


of the first plier member


20


define at least one passageway


132


. The spacer plates


130


preferably extend from the distal face


64


of the first handle body


60


. Each optically conductive tube


122


in the example extends from the guide head


128


, where it is in communication with the light source


100


, through a passageway


132


until reaching the end of the passageway


132


where the second end


124


of the tube


122


is secured. Thus, when the light source


100


is energized, the beam of light is communicated to the first end


123


of the optically conductive tube


122


to the second end


124


to be subsequently projected from the aperture


126


which is proximate the jaw portion


24


of the first plier member


20


. Accordingly, the light beam projected from the aperture


126


illuminates the desired portions of the lighted tool


12


and surrounding environment which allows the user to see the work area and/or work piece better.




Referring now to

FIGS. 6 and 7

, alternative embodiments of the lighted plier


12


are shown. In these embodiments, the second end


124


of the optically conductive tube


122


is secured to the exterior surface


78


of the first plier member


20


proximate the pivot section


26


of the first plier member


20


so that the aperture


126


of the second end


124


of the tube


122


is oriented toward the jaw portions


24


,


34


of the first and second plier members


20


,


30


. Each optically conductive tube


122


extends from the guide head


128


, where it is in communication with the light source


100


, along a portion of the exterior surface


74


of one of the first plates


70


of the first plier member


20


. Thus, the light beam is communicated to the second end


124


of the tube


122


and is projected from the aperture


126


which illuminates the desired portions of the lighted tool


12


and surrounding environment which, in turn, allows the user to see the work area and/or work piece better.




The second end


124


of the tube


122


may be mechanically or chemically secured to the exterior surface


78


of the first plier member


20


by any means known to one skilled in the art. For example, the second end


124


of the tube


122


may be secured by mechanically screwing, riveting, or bolting a loop (not shown) that surrounds at least a portion of the tube


122


near the second end


124


to the exterior surface


74


of the first plates


70


of the first plier member


20


. Alternatively, for example, the second end


124


of the tube


122


may be chemically adhered to the exterior surface


74


of the first plates


70


of the first plier member


20


by use of an appropriate chemical adhesive.




However, the preferred means of securing the second end


124


of each optically conductive tube


122


is to secure a grip cover


140


to the first plier member


20


that encases at least the second end


124


of each tube


122


. In this example, the grip cover


140


encases at least a portion of the tube


122


that extends on the exterior surface


78


of the first plier member


20


and a portion of the exterior surface of the handle portion


22


and pivot section


32


of the first plier member


20


so that the second end


124


of the tube


122


is non-movably secured relative to the first plier member


20


. To prevent damage to the second end


124


of a tube


122


that is secured to the first plier member


20


by a grip cover


140


, it is preferred that the grip cover


140


has a translucent portion or lens


144


that covers the second end


124


of the tube


122


.




As one skilled in the art will appreciate, the dimensions of the first and second plier members


20


,


30


, the first handle body


60


, and the light source


100


, and the number of optically conductive tubes


122


, if utilized, can be changed, depending on factors such as the anticipated use of the lighted plier tool


12


, manufacturing considerations, and cost.




Although the present invention has been described with reference to specific details of certain embodiments thereof, it is not intended that such details should be regarded as limitations upon the scope of the invention except as and to the extent that they are included in the accompanying claims.



Claims
  • 1. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a distal end, a proximal end, and a length extending between the proximal and distal ends, the handle portion of the first plier member defining a bore longitudinally extending along at least a portion of the length, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion adjacent the bore front end, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members; c. at least one elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture; d. a guide head disposed within the bore of the handle portion of the first plier member between the bore front end of the bore and the light source, the guide head having at least one channel extending therethrough, wherein the first end of the tube is connected to the channel; and e. power means for energizing the light source.
  • 2. The lighted plier of claim 1, wherein the light source comprises:a. a light bulb disposed adjacent the bore front end; and b. a reflective shield circumscribing at least a portion of the light bulb so that, when the light bulb produces light, the reflective shield reflects a portion of the light to form a light beam that is directed toward the bore front end.
  • 3. The lighted plier of claim 1, wherein the power means is disposed within the bore of the handle portion of the first plier member intermediate the light source and the bore back end of the bore.
  • 4. The lighted plier of claim 1, further comprising a pivot shaft, wherein the first plier member has a first opening extending through the pivot section of the first plier member, wherein the second plier member has a second opening extending through the pivot section of the second plier member, and wherein the pivot shaft extends through the first and the second openings for pivotally interconnecting the first and second plier members.
  • 5. The lighted plier of claim 4, wherein the first opening is shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft.
  • 6. The lighted plier of claim 5, wherein the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft.
  • 7. The lighted plier of claim 1, wherein the first plier member has an exterior surface, and wherein the second end of the tube is secured to the exterior surface of the first plier member proximate the pivot section of the first plier member.
  • 8. The lighted plier of claim 7, wherein the optically conductive tube extends along a portion of the exterior surface of the first plier member, the lighted plier further comprising a grip cover encasing a portion of the tube extending on the exterior surface of the first plier member and a portion of the exterior surface of the handle portion and the pivot section of the first plier member so that the second end of the tube is secured relative to the first plier member.
  • 9. The lighted plier of claim 1, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the tube is connected to the first plier member near the back end of the jaw portion.
  • 10. The lighted plier of claim 1, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, and wherein the second end of the tube is connected to the first plier member near the front end of the jaw portion of the first plier member.
  • 11. The lighted plier of claim 1, wherein the light plier includes a first elongated optically conductive tube and a second elongated optically conductive tube, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the first tube is connected to the first plier member near the front end of the jaw portion of the first plier member, and wherein the second end of the second tube is connected to the first plier member near the back end of the first jaw portion of the first plier member.
  • 12. A lighted plier, comprising:a. a first plier member and a second plier member, each plier member having a handle portion, a pivot section, and a jaw portion, the pivot section positioned intermediate the handle portion and the jaw portion for each plier member, each plier member further having respective first and second openings formed through the pivot sections of the respective first and second plier members, wherein the handle portion of the first plier member has a distal end, a proximal end and a length extending between the proximal and distal ends, the first handle portion defining a bore longitudinally extending along at least a portion of the length, the bore having a bore front end near the pivot section of the first plier section and an opposite bore back end adjacent the proximal end of the first handle portion; b. a pivot shaft extending through the first and second openings of the respective the first and the second plier member for pivotally interconnecting the first and the second plier members so that the plier members are moveable between a closed position, in which a portion of the jaw portions of the first and second plier members contact each other, and an opened position, in which the jaw portions are spaced apart; c. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion of the first plier member adjacent the bore front end; d. a light guide assembly having at least one elongated optically conductive tube having a first light end and a second light end forming a light aperture, the first light end of each tube is secured proximate to the light source within the bore so that the first light end is in communication with the light source, the second light end is connected to the first plier member; e. a guide head disposed within the bore of the handle portion next to the bore front end and intermediate the bore front end and the light source, wherein the first light end of the optically conductive tube is secured to the guide head; and f. power means for energizing the light source, wherein the beam of light produced by the light source communicates with the first light end of the tube of the light guide assembly and travels from the first light end to the second light end of each optically conductive tube to exit out of the light aperture.
  • 13. The lighted plier of claim 12, wherein the guide head includes at least one channel extending therethrough, each channel sized to complementarily the first light end of one optically conductive tube.
  • 14. The lighted plier of claim 13, wherein the first plier member comprises two spaced-apart, opposing, first plates, a first handle body, and a first jaw assembly, each first plate having a first plate front end, an opposing first plate back end, a first plate inner surface, and an opposing first plate exterior surface, the first opening of the first plier member extending through each of the opposing first plates forming the first plier member such that the first openings of the first plates are substantially co-axial, wherein the first handle body has a proximal face and a distal face, at least a portion of the first handle body interposed between and engaged thereto the first plate inner surfaces of the opposed first plates so that the proximal face of the first handle body is adjacent the first plate back ends, wherein the first jaw assembly has a jaw front end and a jaw back end, at least a portion of the first jaw assembly interposed between and engaged thereto the first plate inner surfaces so that the jaw front end is proximate the first plate front ends to form the jaw portion of the first plier member, wherein the jaw back end, the distal end of the first handle body, and the portions of the first plate inner surfaces extending between the jaw back end and the distal end of the first handle body and having the first openings define a slot that forms the pivot section of the first plier member.
  • 15. The lighted plier of claim 14, wherein the bore of the handle portion of the first plier member extends through the first handle body of the first plier member from the proximal face to the distal face of the first handle body so that the bore front end is proximate the distal face of the first handle body and the bore back end is proximate the proximal face of the first handle body.
  • 16. The lighted plier of claim 14, wherein the second plier member has an exterior surface, and wherein the portions of the first plate inner surfaces of the first plates forming the pivot section of the first plier member face the exterior surface of the first plier member proximate the pivot section of the second plier member, and wherein the first opening of the first plier member and the second opening of the second plier member are co-axial to each other.
  • 17. The lighted plier of claim 14, wherein the second plier member comprises two spaced-apart, opposing, second plates, a second handle body, and a second jaw assembly, each second plate having a second plate front end, an opposing second plate back end, a second plate inner surface, and an opposing second plate exterior surface, the second opening of the second plier member extending through each of the opposing second plates forming the second plier member such that the second openings of the second plates are substantially co-axial, wherein the second handle body has a proximal face and a distal face, at least a portion of the second handle body interposed between and engaged thereto the second plate inner surfaces of the opposed second plates so that the proximal face of the second handle body is adjacent the second plate back ends, wherein at least a portion of the second jaw assembly is interposed between and engaged thereto the second plate inner surfaces of the opposed second plates proximate the second plate front ends of the second plates to form the jaw portion of the second plier member, wherein the second jaw assembly, the distal face of the second handle body, and the portions of the inner surfaces of the second plates extending between the second jaw assembly and the distal face of the second handle body and having the second openings define an gap that forms the pivot section of the second plier member.
  • 18. The lighted plier of claim 17, wherein the portions of the second plate inner surfaces forming the pivot section of the second plier member face the first plate exterior surfaces of the first plates proximate the pivot section of the first plier member.
  • 19. The lighted plier of claim 12, wherein the light source comprises:a. a light bulb disposed adjacent the first light end of the optically conductive tube of the light guide assembly; and b. a reflective shield circumscribing at least a portion of the light bulb so that, when the light bulb produces light, the reflective shield reflects a portion of the light to form a light beam that is directed toward the first light end head of the light bulb assembly.
  • 20. The lighted plier of claim 12, wherein the power means is disposed within the bore of the handle portion of the first plier member intermediate the light source and the back end of the bore.
  • 21. The lighted plier of claim 14, wherein the first jaw assembly comprises at least one jaw plate.
  • 22. The lighted plier of claim 17, wherein the second jaw assembly comprises at least one jaw plate.
  • 23. The lighted plier of claim 12, wherein the first opening is shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft.
  • 24. The lighted plier of claim 23, wherein the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft.
  • 25. The lighted plier of claim 16, wherein the second light end of the optically conductive tube is secured to the first plate exterior surface of the first plate of the first plier member proximate the pivot section of the first plier member.
  • 26. The lighted plier of claim 25, wherein the optically conductive tube extends along a portion of the exterior surface of the first plier member, further comprising a grip cover encasing at least a portion of the tube extending on the exterior surface of the first plier member and a portion of the exterior surface of the handle portion and the pivot section of the first plier member so that the second light end of the optically conductive tube is secured relative to the first plier member.
  • 27. The lighted plier of claim 14, wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw back end of the jaw assembly of the first plier member.
  • 28. The lighted plier of claim 14, wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw front end of the first jaw portion.
  • 29. The lighted plier of claim 14, wherein the light plier includes a first elongated optically conductive tube and a second elongated optically conductive tube, wherein the second light end of the first optically conductive tube is connected to the first plier member near the jaw front end of the first jaw portion, and wherein the second light end of the second optically conductive tube is connected to the first plier member near the jaw back end of the first jaw portion.
  • 30. A method of illuminating a portion of a work piece that is proximate to a portion of a lighted plier, the lighted plier including a first plier member and a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member defining a bore, the bore having a bore front end near the pivot section of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member, the first plier member having a first opening extending through the pivot section of the first plier member, the first opening shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft and the second plier member having a second opening extending through the pivot section of the second plier member, the lighted plier including a pivot shaft extending through the first and the second openings for pivotally interconnecting the first and second plier members, the lighted plier further including a light source disposed therein the bore of the handle portion of the first plier member, comprising energizing the light source so as to produce a beam of light that is in communication with at least one portion of the jaw portion of the first plier member and at least one portion of the work piece.
  • 31. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion adjacent the bore front end; c. a pivot shaft, wherein the first plier member has a first opening extending through the pivot section of the first plier member, the first opening shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft; wherein the second plier member has a second opening extending through the pivot section of the second plier member, wherein the pivot shaft extends through the first and the second openings for pivotally interconnecting the first and second plier members; and d. power means for energizing the light source.
  • 32. The lighted plier of claim 31, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members.
  • 33. The lighted plier of claim 31, further comprising at least one elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture.
  • 34. The lighted plier of claim 33, further comprising a guide head disposed within the bore of the handle portion of the first plier member between the bore front end of the bore and the light source, the guide head having at least one channel extending therethrough, wherein the first end of the tube is connected to the channel.
  • 35. The lighted plier of claim 31, wherein the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft.
  • 36. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion adjacent the bore front end; c. at least one elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture; and d. power means for energizing the light source, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, and wherein the second end of the tube is connected to the first plier member near the front end of the jaw portion of the first plier member.
  • 37. The lighted plier of claim 36, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members.
  • 38. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing abeam of light, the light source disposed within the bore of the handle portion adjacent the bore front end; c. a first elongated optically conductive tube and a second elongated optically conductive tube, each elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture; and d. power means for energizing the light source, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the first optically conductive tube is connected to the first plier member near the front end of the jaw portion of the first plier member, and wherein the second end of the second optically conductive tube is connected to the first plier member near the back end of the first jaw portion of the first plier member.
  • 39. The lighted plier of claim 38, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members.
  • 40. An lighted plier, comprising:a. a first plier member and a second plier member, each plier member having a handle portion, a pivot section, and a jaw portion, the pivot section positioned intermediate the handle portion and the jaw portion for each plier member, each plier member further having respective first and second openings formed through the pivot sections of the respective first and second plier members, wherein the first opening is shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft and the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft, and wherein the handle portion of the first plier member has a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier section and an opposite bore back end adjacent the proximal end of the first handle portion; b. a pivot shaft extending through the first and second openings of the respective the first and the second plier member for pivotally interconnecting the first and the second plier members so that the plier members are moveable between a closed position, in which a portion of the jaw portions of the first and second plier members contact each other, and an opened position, in which the jaw portions are spaced apart; c. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion of the first plier member adjacent the bore front end; d. a light guide assembly having at least one elongated optically conductive tube having a first light end and a second light end forming a light aperture, the first light end of each tube is secured proximate to the light source within the bore so that the first light end is in communication with the light source, the second light end is connected to the first plier member; and e. power means for energizing the light source, wherein the beam of light produced by the light source communicates with the first light end of the tube of the light guide assembly and travels from the first light end to the second light end of each optically conductive tube to exit out of the light aperture.
  • 41. The lighted plier of claim 40, further comprising a guide head disposed within the bore of the handle portion next to the bore front end and intermediate the bore front end and the light source, wherein the first light end of the optically conductive tube is secured to the guide head.
  • 42. The lighted plier of claim 41, wherein the guide head includes at least one channel extending therethrough, each channel sized to complementarily the first light end of one optically conductive tube.
  • 43. The lighted plier of claim 40, wherein the power means is disposed within the bore of the handle portion of the first plier member intermediate the light source and the back end of the bore.
  • 44. The lighted plier of claim 40, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, and wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw back end of the jaw portion of the first plier member.
  • 45. The lighted plier of claim 40, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw front end of the jaw portion of the first plier member.
  • 46. The lighted plier of claim 40, wherein the light plier includes a first elongated optically conductive tube and a second elongated optically conductive tube, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the first tube is connected to the first plier member near the front end of the jaw portion of the first plier member, and wherein the second end of the second tube is connected to the first plier member near the back end of the first jaw portion of the first plier member.
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