Information
-
Patent Grant
-
6296365
-
Patent Number
6,296,365
-
Date Filed
Friday, February 4, 200025 years ago
-
Date Issued
Tuesday, October 2, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 362 577
- 362 109
- 362 119
- 362 120
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International Classifications
-
Abstract
A lighted hand tool, such as a lighted plier tool, including first and second plier members and a light source. Each plier member having a handle portion, a jaw portion, and a pivot section being intermediate the handle portion and the jaw portion for each plier member. The second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member for being pivotable relative to the first plier member. The handle portion of the first plier member defining a bore longitudinally extending along at least a portion of the length of the handle portion, the bore having a bore front end near the first pivot section. The light source is disposed within the bore of the handle portion adjacent the bore front end and is capable of producing a beam of light. Thus, the light source is energized from a power means, the beam of light produced by the light source is in communication with at least one portion of the first and second plier members.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a lighted hand tool that can be used to illuminate a tool or work piece grasped thereby, and more particularly to a lighted plier hand tool, in which the lighted plier hand tool includes a plier member having a handle portion and a light source received within a portion of the handle portion.
2. Background Art
Developments in the art have produced various solutions to the problem of technicians working on equipment and components positioned in poorly-lit environments. For example, automobile and industrial components are often located inside of unlighted enclosures or in areas that block external background light. This problem is particularly troublesome for industrial equipment that is located next to other components that can easily be damaged or that present a hazard to the technician, such as exposed high-voltage sources.
One prior art solution to this problem is a trouble light, which is a light that is connected to an outlet by an extension cord and that the technician hangs in a position to illuminate the component. One obvious problem with this solution is the requirement that an electrical outlet or other power source be located near the equipment that is to be serviced. Additionally, a trouble light and its extension cord are bulky so technicians do not normally carry them when inspecting and adjusting equipment.
Another solution in the art is the development of tools that generate their own light, instead of using external lighting. The advantage of this approach is that the beam of light generated by the tool is directed at the area where the technician is performing the work. Thus, the lighted tools can be used to manipulate nuts, bolts, screws and other fasteners in the poorly-lighted environments using light produced by the tool itself. One example of this solution is disclosed in U.S. Pat. No. 2,242,536, which issued to Montgomery in 1941. More recent examples of similar tools are disclosed in U.S. Pat. Nos. 4,324,158 to Le Roy, 5,577,829 to Hall, and 5,628,556 to Hrabar et al. The lighted tools have been found to be more advantageous than other prior art techniques.
However, many technicians still carry small flashlights in addition to the lighted tools. One reason is that the light generated by the tool is diffused passing though the tool more than passing through the lens of a flashlight and, therefore, the light from the tool is a lower intensity than from the flashlight. Accordingly, a need exists in the art for a hand tool, such as a lighted plier hand tool, that has a light source which provides illumination to the desired work surface or object to be grasped by the plier hand tool that closely approximates the illumination that would be delivered by a separate small flashlight.
SUMMARY OF THE INVENTION
The present invention satisfies this and other needs in the art and comprises a lighted hand tool, such as a lighted plier tool, having a first plier member, a second plier member, and a light source for illuminating a portion of first and/or second plier member. Each plier member has a handle portion, a pivot section, and a jaw portion. The first and second plier members are pivotally connected relative to each other at the respective pivot sections of the plier members. This pivotal connection allows the plier members to be moveable between a closed position, in which a portion of the jaw portions of the first and second plier members contact each other, and an opened position, in which the jaw portions of the first and second plier members are spaced apart.
The handle portion of the first plier member has a distal end, a proximal end, and a length extending between the proximal and distal ends. The handle portion further defines a bore extending longitudinally along at least a portion of the length of the first plier member and having a bore front end near the pivot section of the first plier member and an opposite bore back end adjacent the proximal end of the first plier member.
The light source is capable of producing a beam of light and is disposed within the bore adjacent the bore front end. When the light source is energized, the light beam emitted therefrom illuminates at least a portion of the first or second plier members, preferably a portion of the jaw portions of the first and second plier members, and more preferably, a portion of the jaw portions of the first and second plier members adjacent a portion of a work piece proximate to, or grasped by, the jaw portions of the first and second plier members.
The lighted plier may also have a light guide assembly having a guide head and at least one elongated optically conductive tube. The guide head is of a size to be complementarily received within the bore of the handle portion of the first plier member proximate the bore front end and intermediate the bore front end and the light source. Each conductive tube has a first light end and an opposed second light end which forms a light aperture. The first light end is connected to the guide head and is in communication with the light source. Thus, when the light source is energized, the light beam emitted therefrom communicates with the first light end and travels from the first light end to the second light end of each optically conductive tube to exit out of the light aperture. The second end of each conductive tube is secured to the lighted plier hand tool so that the light exiting out of each light aperture illuminates at least a portion of the first and second plier members, preferably a portion of the jaw portions of the first and second plier members, and more preferably, a portion of the jaw portions of the first and second plier members adjacent a portion of a work piece proximate to, or grasped by, the jaw portions of the first and second plier members.
The present invention additionally includes a method for illuminating a portion or a first end of a work piece that is proximate to or grasped between the jaw portion of the first plier member of a lighted plier. The method comprises the step of energizing the light source to produce a beam of light that is in communication with at least one portion of the jaw portion of the first plier member and/or a portion of the work piece.
These and other features of the present invention will become more fully apparent from the following description and accompanying drawings.
BRIEF DESCRIPTION OF THE FIGURES OF THE DRAWINGS
FIG. 1
is a partially exploded perspective view of a first embodiment of a lighted plier tool of the present invention.
FIG. 2
is a partially exploded perspective view of a second embodiment of a lighted plier tool of the present invention.
FIG. 3
is an exploded perspective view of a portion of a handle body of the handle portion of the first plier member of
FIG. 2
showing the bore extending through the handle body and the light guide assembly and light source disposed within the bore.
FIG. 4
is a top plan view of the first plier member of the lighted plier tool shown in FIG.
2
.
FIG. 5
is a partial cross-sectional side view of the first plier member taken along section line
5
—
5
of FIG.
4
.
FIG. 6
is a perspective view of a third embodiment of a lighted tool of the present invention showing internal components in phantom.
FIG. 7
is a perspective view of a fourth embodiment of a lighted tool of the present invention showing internal components in phantom.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is more particularly described in the following examples that are intended as illustrative only since numerous modifications and variations therein will be apparent to those skilled in the art. As used in the specification and in the claims, “a,” “an,” or “the” can mean one or more, depending upon the context in which it is used. The preferred embodiment is now described with reference to the figures, in which like numbers indicate like parts throughout the figures.
Referring generally to
FIGS. 1-7
, the present invention encompasses a lighted hand tool
10
of the crossed, pivoting lever type, particularly in the nature of a lighted plier tool
12
, and more particularly, in the nature of a lighted slip-joint plier tool. The lighted pliers
12
includes a first plier member
20
, a second plier member
30
and a means for illuminating a portion of the first and/or second plier member
20
,
30
.
Each plier member
20
,
30
has a handle portion
22
,
32
, a jaw portion
24
,
34
, and pivot section
26
,
36
. The crossed first and second plier members
20
,
30
are pivotally connected to each other in a scissor-like assembly, in which the pivot section
36
of the second plier member
30
is mounted relative to the pivot section
26
of the first plier member
20
so that the second plier member
30
is pivotable relative to the first plier member
20
.
Thus, in operation, the lighted pliers
12
are moved to a closed position, in which a portion of the jaw portions
24
,
34
of the first and second plier members
20
,
30
contact each other, by moving the handle portions
22
,
32
of the first and second plier members
20
,
30
together in a known manner. However, as one skilled in the art will appreciate, if a slip-joint is used in the lighted pliers
12
and the light pliers
12
are adjusted in a known manner to expand to the maximum open position, when the lighted pliers
12
are moved to the closed position by moving the handle members
22
,
32
together, the jaw portions
26
,
36
of the first and second plier members
20
,
30
will be spaced apart a predetermined distance in the closed position (i.e., the minimum separation distance). The pliers
12
may be moved to an open position, in which the jaw portions
26
,
36
of the first and second plier members
20
,
30
are spaced apart, by moving the handle portions
22
,
32
of the first and second plier members
20
,
30
away from each other.
FIG. 1
shows the lighted pliers
12
in the open position and
FIGS. 2
,
5
and
7
shown the lighted pliers in the closed position.
Formed through the pivot section
26
of the first plier member
20
is a first opening
28
. Similarly, the pivot section
36
of the second plier member
30
has a second opening
38
formed therethrough. The lighted pliers
12
are pivotally connected by a pivot shaft
40
extending through the first and second openings
28
,
38
of the crossed first and second plier members
20
,
30
. For example, the pivot shaft
40
may include a bolt which is threadedly engaged with a nut for holding the first and second plier members
20
,
30
together, or may include a rivet for holding the first and second plier members
20
,
30
together. As one skilled in the art will appreciate, other types of pivot arrangements could be used.
The first and second openings
28
,
38
may be shaped and dimensioned to prevent lateral movement of the first and second plier members
20
,
30
relative to each other. For example, the first and second openings
28
,
38
may be substantially in the shape of a circle, which is shown in FIG.
1
. Alternatively, the first opening
28
may be shaped and dimensioned to prevent lateral movement of the first plier member
20
relative to the pivot shaft
40
and the second opening
38
may be shaped and dimensioned to accommodate lateral movement of the second plier member
30
relative to the pivot shaft
40
so that a slip-joint lighted plier tool
12
may be assembled. For example, as shown in
FIG. 2
, the second opening
38
may be generally dumbbell-shaped, having part-circular end portions joined by a rectangular central portion having flat sides, and the first opening
28
may be generally circular in shape having a diameter substantially equal to the diameter of the part-circular end portions of the second opening
38
. Alternatively, the first opening
28
may have a shape that is complementary to the cross-sectional shape of the pivot shaft
40
. As one skilled in the art will appreciate, in a similar fashion the second opening
38
may be shaped and dimensioned to prevent lateral movement of the second plier member
30
relative to the pivot shaft
40
, i.e., by being circular shaped or by being shaped complementary to the cross-sectional shape of the pivot shaft
40
, and the first opening
28
may be shaped and dimensioned to accommodate lateral movement of the first plier member
20
relative to the pivot shaft
40
, i.e., by being dumbbell shaped.
In conventional fashion, the pivot shaft
40
may be circular in cross-section to be complementarily received within the first and second openings
28
,
38
as illustrated in FIG.
1
. For use in a slip-joint plier tool
12
, as shown in
FIG. 2
, the pivot shaft
40
is preferably non-circular in traverse cross-section and has a first end face
42
and an opposing second end face
44
, and includes a first side face
46
and an opposing second side face
48
extending between the first end face
42
and the second end face
44
. The first and second end faces
42
,
44
preferably have a complementary curvature to the first opening
28
and the part-circular end portions of the second opening
38
. The cross-sectional length of the pivot shaft between the first end face
42
and the second end face
44
is greater than the width of the rectangular central portion of the second opening
38
and less than the diameter of the first opening
28
and the part-circular end portions of the second opening
38
. Further, the pivot shaft
40
has a cross-sectional width between the first side face
42
and the second side face
44
less than the width of the rectangular central portion of the second opening
38
.
The lighted pliers
12
of the present invention are nearly identical in appearance with conventional pliers, or slip-joint pliers, which do not have a mechanism for illuminating at least a portion of the jaw portion
24
of the first plier member
20
and/or a portion of the jaw portion
34
of the second plier member
30
. Accordingly, the slip-joint pliers
12
described may be used similarly to conventional slip-joint pliers in that the jaw portions
24
,
34
of the first and second plier members
20
,
30
is set at one of two adjustable opening angles by the engagement of the pivot shaft
40
in one of the partcircular end portions of the second opening
38
.
Each handle portion
22
,
32
of each plier member
20
,
30
further has a distal end
21
,
31
, a proximal end
23
,
23
, and a length extending between the proximal and distal ends. At least a portion of the handle portion
22
of the first plier member
20
also has a longitudinal axis A. The handle portion
22
of the first plier member
20
also defines a bore
50
longitudinally extending along at least a portion of the length between the proximal and distal ends
21
,
23
, in which the bore has a bore front end
52
and an opposite bore back end
54
. The bore back end
54
is located adjacent to the proximal end
21
of the handle portion
22
of the first plier member
20
.
The handle portion
22
of the first plier member
20
includes a first handle body
60
having a proximal face
62
and an opposing distal face
64
. The first handle body
60
acts as a housing for a light source
100
and power means of the present invention and, as such, the bore
50
of the handle portion
22
of the first plier member
20
extends the substantial length of the first handle body
60
from the proximal face
62
to the distal face
64
such that the bore front end
52
is disposed adjacent to the distal face
64
of the first handle body
60
and the bore back end
54
is located at the proximal face
62
of the first handle body
60
.
The handle body
60
may be externally attached to or formed within the handle portion
22
of the first plier member
20
. An example of an external attachment of the handle body
22
is shown in FIG.
1
. The presently preferred embodiment is to internally form the handle body
60
within the handle portion
22
. Specific designs of the preferred embodiment is shown in
FIGS. 2-7
. In the preferred embodiment, and as shown in
FIGS. 2
,
6
, and
7
, the first handle body
60
of the handle portion
22
of the first plier member is preferably connected to the handle portion
22
such that the handle body
60
is integrated into the handle portion
22
of the first plier member
20
.
As one skilled in the art will appreciate, the handle portion
22
of the first plier member
20
may have any traverse cross-sectional shape that is suitable for connection to the handle body
60
. For example, the handle portion
22
of the first plier member
20
may have a “I”, “L”, or “U” shape in traverse cross-section into which the handle body
60
is complementarily received. The handle body
60
may be fixedly attached to the first plier member
20
, i.e., by welding, riveting or chemically bonding, or detachably secured to each other, i.e., by screwing or bolting. When the handle body
60
is attached to the handle portion
22
of the first plier member
20
, the handle body
60
is considered to be a part of the handle portion
22
of the first plier member
20
as described herein and set forth in the claims.
However, referring to
FIGS. 2
,
6
and
7
, it is preferred that the first plier member
20
, in addition to the first handle body
60
, be formed from two spaced-apart and opposing first plates
70
and a first jaw assembly
80
. Each first plate
70
has a first plate front end
72
and an opposing first plate back end
71
, and a first plate inner surface
73
and an opposing first plate exterior surface
74
. The interior surfaces
73
of the opposing first plates
70
face each other. The first opening
28
of the first plier member
70
extends traversly through each of the first plates
70
so that the first openings
28
of the first plates
70
are substantially co-axial. To form the handle portion
22
of the first plier member
20
, the first handle body
60
is interposed between and engaged thereto the first plate inner surfaces
73
of the opposed first plates
70
such that the proximal face
62
of the first handle body
60
is proximate the first plate back ends
71
. The first jaw assembly
80
has a jaw front end
82
and a jaw back end
84
and at least a portion of the first jaw assembly
80
is interposed between and engaged thereto the first plate inner surfaces
73
so that the jaw front end
82
is proximate the first plate front ends
72
to form the jaw portion
24
of the first plier member
20
. As one skilled in the art will appreciate with reference to
FIGS. 6 and 7
, the jaw back end
84
of the first jaw assembly
80
, the distal face
64
of the first handle body
60
, and the portions of the first plate inner surfaces
73
extending between the jaw back end
84
and the distal face
64
of the first handle body
60
, which include the first openings
28
, may define a slot
76
within the pivot section
26
of the first plier member
20
.
Referring to
FIGS. 2
,
6
, and
7
, the second plier member
30
has an exterior surface
98
and may be formed from a single second plate
90
, a plurality of stacked second plates
90
, or, in a manner similar to that outlined above for the first plier member
20
, may comprise two spaced-apart, opposing, second plates
90
, a second handle body
66
, and a second jaw assembly
86
. As
FIGS. 2
,
6
and
7
shown, each second plate
90
has a second plate front end
92
, an opposing second plate back end
91
, a second plate interior surface
93
, and an opposing second plate exterior surface
94
. The interior surfaces
93
of the second plates
90
oppose each other. The second opening
38
of the second plier member
30
extends traversal through each of the opposing second plates
90
such that the second openings
38
of the second plates
90
are substantially co-axial with each other. To form the handle portion
32
of the second plier member
30
, at least a portion of the second handle body
66
is interposed between and engaged thereto the inner surfaces
93
of the opposed second plates
90
adjacent the second plate back ends
91
so that the proximal face
68
of the second handle body
66
is adjacent the second plate back ends
91
. Further, at least a portion of the second jaw assembly
86
is interposed between and engaged to the second plate inner surfaces
93
of the second plates
90
proximate the second plate front ends
92
to form the jaw portion
34
of the second plier member
30
. A gap
96
that forms the pivot section
32
of the second plier member
30
is defined from the second jaw assembly
86
, the distal face
69
of the second handle body
66
, and the portions of the inner surfaces
93
of the second plates
90
extending between the second jaw assembly
86
and the distal face
69
of the second handle body
66
and which include the second openings
38
.
The first and second plates
70
,
90
and jaw assemblies
80
,
86
are preferably formed of a metal or metal alloy, such as steel, stainless steel and the like. The first handle body
60
and the second handle body
66
, if used, are preferably formed of a hardened plastic or other polymer known in the art, such as an blastomeric material.
As shown in
FIGS. 6 and 7
, the second plier member
30
may be inserted within the slot
76
of the first plier member
20
so that the exterior surfaces
98
of the second plier member
30
proximate the pivot section
36
of the second plier member
30
underlies the inner surfaces
73
of the first plates
70
forming the pivot section
26
of the first plier member
20
. Alternatively, as shown in
FIG. 2
, the first plier member
20
may be inserted within the gap
96
of the second plier member
30
so that the portions of the second plate inner surfaces
93
that form the pivot section
36
of the second plier member
30
overlie the first plate exterior surfaces
74
of the first plates
70
proximate the pivot section
26
of the first plier member
20
. In either configuration shown in
FIGS. 2
,
6
and
7
, the first opening
28
and the second opening
38
in the respective first and second plier members
20
,
30
are substantially co-axial.
Referring to
FIG. 2
, the first jaw assembly
80
may comprise at least one jaw plate
81
. Similarly, the second jaw assembly
86
may include at least one jaw plate
81
. Referring now to
FIG. 7
, if the second plier member
30
is formed from a single second plate
90
(not shown) or a plurality of stacked second plates
90
, one or more jaw plates
81
may be connected to the exterior surface
98
of the second plier member
30
proximate the jaw portion
36
. Thus, the jaw portion
36
of the second plier member
30
has a width that is complementary to the width of the jaw portion
26
of the first plier member
20
. As one skilled in the art will appreciate, when the jaw plates
81
are attached to the respective first or second plates
70
,
90
, the grasping surface thus formed is preferably substantially contiguous.
Referring to
FIGS. 2
,
6
and
7
, the lighted plier
12
preferably also includes at least one grip cover
140
. Preferably, the grip cover
140
is disposed onto at least a portion of the exterior surface
78
of the first plier member
20
, and more preferably, a second grip cover
141
is also disposed onto at least a portion of the exterior surface
98
of the second plier member
30
. The grip cover
140
,
141
may be formed from a soft plastic so that the grip cover
140
,
141
may be malleable. Alternatively, the grip cover
140
,
141
may be formed from a shaped hardened plastic or other polymer. One option with the use of a hardened plastic is to mold graphics (not shown), such as a trademark design, trademark name, or business name, into the grip cover(s)
140
,
141
of the lighted plier
12
.
Referring now to
FIGS. 1
,
3
,
5
and
6
, the illuminating means in the preferred embodiment comprises a light source
100
capable of producing a beam of light. The light source
100
is of a size to be complementarily received within the bore
50
of the handle portion
22
of the first plier member
20
so that the light source
100
is adjacent the bore front end
52
. When illuminated, the beam of light produced by the light source
100
is in communication with at least a portion of the first plier member
20
and/or the second plier member
30
, more particularly, with at least a portion of the jaw portion
22
of the first plier member
20
and/or a portion of the jaw portion
32
of the second plier member
32
.
Referring now to
FIGS. 3 and 5
, the preferred light source
100
comprises a light bulb
102
disposed near the bore front end
52
of the handle portion
22
and a reflective shield
104
. The light bulb
102
is preferably recessed within the bore of the handle portion
50
adjacent its front end
52
. The reflective shield
104
circumscribes at least a portion of the light bulb
102
so that when the power means energizes the light bulb
102
to produce light, the reflective shield
104
reflects a portion of the light to form the light beam, instead of light propagating in all directions. More specifically, the reflective shield
104
directs the light beam toward the bore front end
52
. The reflective shield
104
is preferably parabolic in cross-section, which maximizes the efficacy of light produced by the light source
100
. The parabolic reflective shield
104
also directs the maximum intensity of light in the light beam toward and through the bore front end
52
of the handle portion
22
of the first plier member
20
.
As best shown in
FIG. 1
, the light source
100
of the light module
50
may additionally include a transparent covering
106
that shields the light bulb
102
. The transparent covering
106
, for example, encloses the reflective shield
104
and the light bulb
102
to prevent physical objects and moisture from contacting the light bulb
102
.
Referring now to
FIGS. 3 and 5
, another aspect of the lighted plier tool
12
is a power means for energizing its light source
100
. The power means can be any energy source known in the art that can be used to energize a light source, such as chemical energy or electrical energy. The power means comprises removable batteries
110
in the preferred embodiment that are disposed within the bore
50
of the first handle body intermediate the light source
100
and the bore back end
54
. When the power means energizes the light source
100
, the light source
100
produces the beam of light. The light source
100
and power means can, alternatively, be integral, such as a chemical compound used as both the light source with an inherent power means.
The power means can also comprise a switching means that selectively energizes and de-energizes the light bulb
102
. Referring now to
FIGS. 2
,
3
,
5
and
6
, the switching means preferably comprises an on-off rotary switch
112
disposed at the proximal face
62
of the first handle body
60
in communication with the bore back end
54
of the first plier member
20
. The light source
100
is movable between an on position, in which the switching means is positioned to energize the light bulb
102
using the power means, and an off position, in which the power means does not energize the light bulb
102
.
Referring to
FIG. 1
, the beam of light travels through the bore front end
52
, though the transparent covering
106
, if one is provided. Accordingly, the light beam illuminates a desired portion of the first plier member
20
and/or the second plier member
30
and, preferably, also a portion of work space surrounding the jaw portions
26
,
36
of the first and second plier members
20
,
30
, allowing the user to see the work area better.
Referring to
FIGS. 2
,
3
,
5
,
6
, and
7
, the lighted plier
12
of the present invention may also have a light guide assembly
120
that comprises at least one elongated optically conductive tube
122
having a first end
123
and an opposed second end
124
. The first end
123
is secured proximate to the light source
100
within the bore
50
of the first plier member
20
so that the first end
123
is in communication with the light source
100
. The second end
124
forms a light aperture
126
. Thus, the beam of light produced by the energized light source
100
is in communication with the first end
123
of the tube
122
and travels from the first end
123
to the second end
124
of each optically conductive tube
122
to exit out of the light aperture
126
.
The light guide assembly
120
may also comprise a guide head
128
. The guide head
128
is of a size to be complementarily received within the bore
50
of the handle portion
22
of the first plier member
20
and is disposed within the bore
50
of the handle portion
22
of the first plier member
20
next to the bore front end
52
and intermediate the bore front end
52
and the light source
100
. The guide head
128
has at least one channel
129
extending therethrough. Each channel
129
of the guide head
129
is sized for receipt and connection of the first end
123
of one optically conductive tube
122
. Thus, the guide head
128
orients the first end
123
of each optically conductive tube
122
and secures the relative position of the first end
123
of each tube to the light source
100
.
As shown in
FIGS. 2 and 5
, in one preferred embodiment of the light plier tool
12
, two optically conductive tubes
122
are shown. As one skilled in the art will appreciate however, the lighted plier tool
12
may include the use of one, two, or three or more optically conductive tubes
122
as required. In this example, the second end
124
of one optically conductive tube
122
is connected to the first plier member
20
near the jaw back end
84
of the first jaw assembly
80
of the first plier member
20
. The second end
124
of one other optically conductive tube
122
is connected to the first plier member
20
near the jaw front end
82
of the first jaw assembly
80
of the first plier member
20
.
To aid in securing the second end
124
of the optically conductive tube
122
and to protect the integrity of the tube
122
from possible damage from contact with physical objects in the environment, spacer plates
130
may be provided. The spacer plates
130
are secured to the first plate inner surface
73
and in conjunction with the jaw plates
81
of the first jaw assembly
80
of the first plier member
20
define at least one passageway
132
. The spacer plates
130
preferably extend from the distal face
64
of the first handle body
60
. Each optically conductive tube
122
in the example extends from the guide head
128
, where it is in communication with the light source
100
, through a passageway
132
until reaching the end of the passageway
132
where the second end
124
of the tube
122
is secured. Thus, when the light source
100
is energized, the beam of light is communicated to the first end
123
of the optically conductive tube
122
to the second end
124
to be subsequently projected from the aperture
126
which is proximate the jaw portion
24
of the first plier member
20
. Accordingly, the light beam projected from the aperture
126
illuminates the desired portions of the lighted tool
12
and surrounding environment which allows the user to see the work area and/or work piece better.
Referring now to
FIGS. 6 and 7
, alternative embodiments of the lighted plier
12
are shown. In these embodiments, the second end
124
of the optically conductive tube
122
is secured to the exterior surface
78
of the first plier member
20
proximate the pivot section
26
of the first plier member
20
so that the aperture
126
of the second end
124
of the tube
122
is oriented toward the jaw portions
24
,
34
of the first and second plier members
20
,
30
. Each optically conductive tube
122
extends from the guide head
128
, where it is in communication with the light source
100
, along a portion of the exterior surface
74
of one of the first plates
70
of the first plier member
20
. Thus, the light beam is communicated to the second end
124
of the tube
122
and is projected from the aperture
126
which illuminates the desired portions of the lighted tool
12
and surrounding environment which, in turn, allows the user to see the work area and/or work piece better.
The second end
124
of the tube
122
may be mechanically or chemically secured to the exterior surface
78
of the first plier member
20
by any means known to one skilled in the art. For example, the second end
124
of the tube
122
may be secured by mechanically screwing, riveting, or bolting a loop (not shown) that surrounds at least a portion of the tube
122
near the second end
124
to the exterior surface
74
of the first plates
70
of the first plier member
20
. Alternatively, for example, the second end
124
of the tube
122
may be chemically adhered to the exterior surface
74
of the first plates
70
of the first plier member
20
by use of an appropriate chemical adhesive.
However, the preferred means of securing the second end
124
of each optically conductive tube
122
is to secure a grip cover
140
to the first plier member
20
that encases at least the second end
124
of each tube
122
. In this example, the grip cover
140
encases at least a portion of the tube
122
that extends on the exterior surface
78
of the first plier member
20
and a portion of the exterior surface of the handle portion
22
and pivot section
32
of the first plier member
20
so that the second end
124
of the tube
122
is non-movably secured relative to the first plier member
20
. To prevent damage to the second end
124
of a tube
122
that is secured to the first plier member
20
by a grip cover
140
, it is preferred that the grip cover
140
has a translucent portion or lens
144
that covers the second end
124
of the tube
122
.
As one skilled in the art will appreciate, the dimensions of the first and second plier members
20
,
30
, the first handle body
60
, and the light source
100
, and the number of optically conductive tubes
122
, if utilized, can be changed, depending on factors such as the anticipated use of the lighted plier tool
12
, manufacturing considerations, and cost.
Although the present invention has been described with reference to specific details of certain embodiments thereof, it is not intended that such details should be regarded as limitations upon the scope of the invention except as and to the extent that they are included in the accompanying claims.
Claims
- 1. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a distal end, a proximal end, and a length extending between the proximal and distal ends, the handle portion of the first plier member defining a bore longitudinally extending along at least a portion of the length, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion adjacent the bore front end, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members; c. at least one elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture; d. a guide head disposed within the bore of the handle portion of the first plier member between the bore front end of the bore and the light source, the guide head having at least one channel extending therethrough, wherein the first end of the tube is connected to the channel; and e. power means for energizing the light source.
- 2. The lighted plier of claim 1, wherein the light source comprises:a. a light bulb disposed adjacent the bore front end; and b. a reflective shield circumscribing at least a portion of the light bulb so that, when the light bulb produces light, the reflective shield reflects a portion of the light to form a light beam that is directed toward the bore front end.
- 3. The lighted plier of claim 1, wherein the power means is disposed within the bore of the handle portion of the first plier member intermediate the light source and the bore back end of the bore.
- 4. The lighted plier of claim 1, further comprising a pivot shaft, wherein the first plier member has a first opening extending through the pivot section of the first plier member, wherein the second plier member has a second opening extending through the pivot section of the second plier member, and wherein the pivot shaft extends through the first and the second openings for pivotally interconnecting the first and second plier members.
- 5. The lighted plier of claim 4, wherein the first opening is shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft.
- 6. The lighted plier of claim 5, wherein the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft.
- 7. The lighted plier of claim 1, wherein the first plier member has an exterior surface, and wherein the second end of the tube is secured to the exterior surface of the first plier member proximate the pivot section of the first plier member.
- 8. The lighted plier of claim 7, wherein the optically conductive tube extends along a portion of the exterior surface of the first plier member, the lighted plier further comprising a grip cover encasing a portion of the tube extending on the exterior surface of the first plier member and a portion of the exterior surface of the handle portion and the pivot section of the first plier member so that the second end of the tube is secured relative to the first plier member.
- 9. The lighted plier of claim 1, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the tube is connected to the first plier member near the back end of the jaw portion.
- 10. The lighted plier of claim 1, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, and wherein the second end of the tube is connected to the first plier member near the front end of the jaw portion of the first plier member.
- 11. The lighted plier of claim 1, wherein the light plier includes a first elongated optically conductive tube and a second elongated optically conductive tube, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the first tube is connected to the first plier member near the front end of the jaw portion of the first plier member, and wherein the second end of the second tube is connected to the first plier member near the back end of the first jaw portion of the first plier member.
- 12. A lighted plier, comprising:a. a first plier member and a second plier member, each plier member having a handle portion, a pivot section, and a jaw portion, the pivot section positioned intermediate the handle portion and the jaw portion for each plier member, each plier member further having respective first and second openings formed through the pivot sections of the respective first and second plier members, wherein the handle portion of the first plier member has a distal end, a proximal end and a length extending between the proximal and distal ends, the first handle portion defining a bore longitudinally extending along at least a portion of the length, the bore having a bore front end near the pivot section of the first plier section and an opposite bore back end adjacent the proximal end of the first handle portion; b. a pivot shaft extending through the first and second openings of the respective the first and the second plier member for pivotally interconnecting the first and the second plier members so that the plier members are moveable between a closed position, in which a portion of the jaw portions of the first and second plier members contact each other, and an opened position, in which the jaw portions are spaced apart; c. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion of the first plier member adjacent the bore front end; d. a light guide assembly having at least one elongated optically conductive tube having a first light end and a second light end forming a light aperture, the first light end of each tube is secured proximate to the light source within the bore so that the first light end is in communication with the light source, the second light end is connected to the first plier member; e. a guide head disposed within the bore of the handle portion next to the bore front end and intermediate the bore front end and the light source, wherein the first light end of the optically conductive tube is secured to the guide head; and f. power means for energizing the light source, wherein the beam of light produced by the light source communicates with the first light end of the tube of the light guide assembly and travels from the first light end to the second light end of each optically conductive tube to exit out of the light aperture.
- 13. The lighted plier of claim 12, wherein the guide head includes at least one channel extending therethrough, each channel sized to complementarily the first light end of one optically conductive tube.
- 14. The lighted plier of claim 13, wherein the first plier member comprises two spaced-apart, opposing, first plates, a first handle body, and a first jaw assembly, each first plate having a first plate front end, an opposing first plate back end, a first plate inner surface, and an opposing first plate exterior surface, the first opening of the first plier member extending through each of the opposing first plates forming the first plier member such that the first openings of the first plates are substantially co-axial, wherein the first handle body has a proximal face and a distal face, at least a portion of the first handle body interposed between and engaged thereto the first plate inner surfaces of the opposed first plates so that the proximal face of the first handle body is adjacent the first plate back ends, wherein the first jaw assembly has a jaw front end and a jaw back end, at least a portion of the first jaw assembly interposed between and engaged thereto the first plate inner surfaces so that the jaw front end is proximate the first plate front ends to form the jaw portion of the first plier member, wherein the jaw back end, the distal end of the first handle body, and the portions of the first plate inner surfaces extending between the jaw back end and the distal end of the first handle body and having the first openings define a slot that forms the pivot section of the first plier member.
- 15. The lighted plier of claim 14, wherein the bore of the handle portion of the first plier member extends through the first handle body of the first plier member from the proximal face to the distal face of the first handle body so that the bore front end is proximate the distal face of the first handle body and the bore back end is proximate the proximal face of the first handle body.
- 16. The lighted plier of claim 14, wherein the second plier member has an exterior surface, and wherein the portions of the first plate inner surfaces of the first plates forming the pivot section of the first plier member face the exterior surface of the first plier member proximate the pivot section of the second plier member, and wherein the first opening of the first plier member and the second opening of the second plier member are co-axial to each other.
- 17. The lighted plier of claim 14, wherein the second plier member comprises two spaced-apart, opposing, second plates, a second handle body, and a second jaw assembly, each second plate having a second plate front end, an opposing second plate back end, a second plate inner surface, and an opposing second plate exterior surface, the second opening of the second plier member extending through each of the opposing second plates forming the second plier member such that the second openings of the second plates are substantially co-axial, wherein the second handle body has a proximal face and a distal face, at least a portion of the second handle body interposed between and engaged thereto the second plate inner surfaces of the opposed second plates so that the proximal face of the second handle body is adjacent the second plate back ends, wherein at least a portion of the second jaw assembly is interposed between and engaged thereto the second plate inner surfaces of the opposed second plates proximate the second plate front ends of the second plates to form the jaw portion of the second plier member, wherein the second jaw assembly, the distal face of the second handle body, and the portions of the inner surfaces of the second plates extending between the second jaw assembly and the distal face of the second handle body and having the second openings define an gap that forms the pivot section of the second plier member.
- 18. The lighted plier of claim 17, wherein the portions of the second plate inner surfaces forming the pivot section of the second plier member face the first plate exterior surfaces of the first plates proximate the pivot section of the first plier member.
- 19. The lighted plier of claim 12, wherein the light source comprises:a. a light bulb disposed adjacent the first light end of the optically conductive tube of the light guide assembly; and b. a reflective shield circumscribing at least a portion of the light bulb so that, when the light bulb produces light, the reflective shield reflects a portion of the light to form a light beam that is directed toward the first light end head of the light bulb assembly.
- 20. The lighted plier of claim 12, wherein the power means is disposed within the bore of the handle portion of the first plier member intermediate the light source and the back end of the bore.
- 21. The lighted plier of claim 14, wherein the first jaw assembly comprises at least one jaw plate.
- 22. The lighted plier of claim 17, wherein the second jaw assembly comprises at least one jaw plate.
- 23. The lighted plier of claim 12, wherein the first opening is shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft.
- 24. The lighted plier of claim 23, wherein the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft.
- 25. The lighted plier of claim 16, wherein the second light end of the optically conductive tube is secured to the first plate exterior surface of the first plate of the first plier member proximate the pivot section of the first plier member.
- 26. The lighted plier of claim 25, wherein the optically conductive tube extends along a portion of the exterior surface of the first plier member, further comprising a grip cover encasing at least a portion of the tube extending on the exterior surface of the first plier member and a portion of the exterior surface of the handle portion and the pivot section of the first plier member so that the second light end of the optically conductive tube is secured relative to the first plier member.
- 27. The lighted plier of claim 14, wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw back end of the jaw assembly of the first plier member.
- 28. The lighted plier of claim 14, wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw front end of the first jaw portion.
- 29. The lighted plier of claim 14, wherein the light plier includes a first elongated optically conductive tube and a second elongated optically conductive tube, wherein the second light end of the first optically conductive tube is connected to the first plier member near the jaw front end of the first jaw portion, and wherein the second light end of the second optically conductive tube is connected to the first plier member near the jaw back end of the first jaw portion.
- 30. A method of illuminating a portion of a work piece that is proximate to a portion of a lighted plier, the lighted plier including a first plier member and a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member defining a bore, the bore having a bore front end near the pivot section of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member, the first plier member having a first opening extending through the pivot section of the first plier member, the first opening shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft and the second plier member having a second opening extending through the pivot section of the second plier member, the lighted plier including a pivot shaft extending through the first and the second openings for pivotally interconnecting the first and second plier members, the lighted plier further including a light source disposed therein the bore of the handle portion of the first plier member, comprising energizing the light source so as to produce a beam of light that is in communication with at least one portion of the jaw portion of the first plier member and at least one portion of the work piece.
- 31. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion adjacent the bore front end; c. a pivot shaft, wherein the first plier member has a first opening extending through the pivot section of the first plier member, the first opening shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft; wherein the second plier member has a second opening extending through the pivot section of the second plier member, wherein the pivot shaft extends through the first and the second openings for pivotally interconnecting the first and second plier members; and d. power means for energizing the light source.
- 32. The lighted plier of claim 31, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members.
- 33. The lighted plier of claim 31, further comprising at least one elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture.
- 34. The lighted plier of claim 33, further comprising a guide head disposed within the bore of the handle portion of the first plier member between the bore front end of the bore and the light source, the guide head having at least one channel extending therethrough, wherein the first end of the tube is connected to the channel.
- 35. The lighted plier of claim 31, wherein the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft.
- 36. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion adjacent the bore front end; c. at least one elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture; and d. power means for energizing the light source, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, and wherein the second end of the tube is connected to the first plier member near the front end of the jaw portion of the first plier member.
- 37. The lighted plier of claim 36, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members.
- 38. A lighted plier, comprising:a. a first plier member, a second plier member, each plier member having a handle portion, a jaw portion, and a pivot section intermediate the handle portion and the jaw portion, the handle portion of the first plier member having a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier member and an opposed bore back end adjacent the proximal end of the handle portion of the first plier member, the second plier member pivotally mounted relative to the pivot section of the first plier member at the pivot section of the second plier member to be pivotally moveable relative to the first plier member; b. a light source capable of producing abeam of light, the light source disposed within the bore of the handle portion adjacent the bore front end; c. a first elongated optically conductive tube and a second elongated optically conductive tube, each elongated optically conductive tube having a first end proximal to and in communication with the light source and an opposed second end which forms a light aperture, wherein the beam of light produced by the light source is in communication with the first end of the tube and travels from the first end to the second end thereof to exit out of the light aperture; and d. power means for energizing the light source, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the first optically conductive tube is connected to the first plier member near the front end of the jaw portion of the first plier member, and wherein the second end of the second optically conductive tube is connected to the first plier member near the back end of the first jaw portion of the first plier member.
- 39. The lighted plier of claim 38, wherein the beam of light produced by the light source is in communication with at least a portion of the first and second plier members.
- 40. An lighted plier, comprising:a. a first plier member and a second plier member, each plier member having a handle portion, a pivot section, and a jaw portion, the pivot section positioned intermediate the handle portion and the jaw portion for each plier member, each plier member further having respective first and second openings formed through the pivot sections of the respective first and second plier members, wherein the first opening is shaped and dimensioned to prevent lateral movement of the first plier member relative to the pivot shaft and the second opening is shaped and dimensioned to accommodate lateral movement of the second plier member relative to the pivot shaft, and wherein the handle portion of the first plier member has a proximal end and defining a bore, the bore having a bore front end near the pivot section of the first plier section and an opposite bore back end adjacent the proximal end of the first handle portion; b. a pivot shaft extending through the first and second openings of the respective the first and the second plier member for pivotally interconnecting the first and the second plier members so that the plier members are moveable between a closed position, in which a portion of the jaw portions of the first and second plier members contact each other, and an opened position, in which the jaw portions are spaced apart; c. a light source capable of producing a beam of light, the light source disposed within the bore of the handle portion of the first plier member adjacent the bore front end; d. a light guide assembly having at least one elongated optically conductive tube having a first light end and a second light end forming a light aperture, the first light end of each tube is secured proximate to the light source within the bore so that the first light end is in communication with the light source, the second light end is connected to the first plier member; and e. power means for energizing the light source, wherein the beam of light produced by the light source communicates with the first light end of the tube of the light guide assembly and travels from the first light end to the second light end of each optically conductive tube to exit out of the light aperture.
- 41. The lighted plier of claim 40, further comprising a guide head disposed within the bore of the handle portion next to the bore front end and intermediate the bore front end and the light source, wherein the first light end of the optically conductive tube is secured to the guide head.
- 42. The lighted plier of claim 41, wherein the guide head includes at least one channel extending therethrough, each channel sized to complementarily the first light end of one optically conductive tube.
- 43. The lighted plier of claim 40, wherein the power means is disposed within the bore of the handle portion of the first plier member intermediate the light source and the back end of the bore.
- 44. The lighted plier of claim 40, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, and wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw back end of the jaw portion of the first plier member.
- 45. The lighted plier of claim 40, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second light end of the optically conductive tube is connected to the first plier member near the jaw front end of the jaw portion of the first plier member.
- 46. The lighted plier of claim 40, wherein the light plier includes a first elongated optically conductive tube and a second elongated optically conductive tube, wherein the jaw portion of the first plier member has a front end and an opposed back end proximate the pivot section of the first plier member, wherein the second end of the first tube is connected to the first plier member near the front end of the jaw portion of the first plier member, and wherein the second end of the second tube is connected to the first plier member near the back end of the first jaw portion of the first plier member.
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