The present invention relates to toothbrushes, and more particularly to a toothbrush with LEDs, and a structure for mounting the LEDs and positioning the toothbrush components in a manner that can be efficient to assemble and effective at encouraging brushing.
To ensure proper oral care, dentists recommend that we brush our teeth more than once a day for at least two to three minutes each time. Despite this recommendation, the average adult person does not brush his or her teeth for two to three minutes. This problem is worse with children, who have notoriously short attention spans and often view brushing their teeth as a chore. Accordingly, there continues to be a need for a device that improves upon past efforts to encourages people, especially children, to brush their teeth more often and for longer periods of time.
The present invention provides a toothbrush with a structure and assembly that enables creative and interactive lighting and light sequencing for a variety of applications, such as game-like sequencing for children.
In one embodiment, the lighted toothbrush includes a handle housing having a first end and a second end, the first end including an attachment structure for selective attachment to a toothbrush head. The handle housing defines an interior cavity, and various toothbrush components are mounted within the internal cavity, including a power source, a printed circuit board, and a plurality of light emitting diodes (LEDs).
In one embodiment, the printed circuit board includes a first surface, a second surface opposite the first surface, a left side edge, and a right side edge. A plurality of the LEDs are mounted to the printed circuit board at generally the same position along the longitudinal length of the circuit board, with a first one of the LEDs mounted to the first surface of the printed circuit board, and a second one of the LEDs mounted to the second surface of the printed circuit board. A power switch is mounted on the printed circuit board in electrical communication with the power source and with the plurality of LEDs, wherein the power switch can be pressed by a user to activate one or more of the plurality of LEDs.
A light ring formed of a light transmissive material is positioned on the handle housing adjacent the first and second ones of the plurality of LEDs, wherein light from the first LED is visible through the light ring at a first circumferential position on the handle housing and light from the second LED is visible through the light ring at a second circumferential position on the handle housing. The light ring may include an exterior circumference and an interior circumference, the interior circumference defining an interior light space, wherein a portion of the printed circuit board including the first and second indicator LEDs is positioned in the interior light space. For example, one longitudinal end of the printed circuit board may be inserted into the interior light space formed by the light ring, such that the first LED and the second LED are aligned with and visible through the light ring when the LEDs are activated.
The plurality of LEDs may include more than two LEDs, such as one embodiment that includes four LEDs, with a third LED mounted to the first surface of the printed circuit board and directing light outwardly from the left side edge of the circuit board, and a fourth LED mounted to the second surface of the printed circuit board and directing light outwardly from the right side edge of the circuit board. The LEDs may be evenly spaced about the circuit board. In one embodiment, the plurality of LEDs also includes a power LED, which is mounted to the printed circuit board and spaced from the indicator LEDs along the longitudinal length of the printed circuit board.
In another embodiment the power switch is mounted on one of the first and second surfaces of the printed circuit board, and the power switch includes a projection that can be depressed by a user to activate the power switch. The projection may extend beyond one of the left and right side edges of the printed circuit board. The handle housing may define an opening adjacent to the one of the left and right side edges of the circuit board, and a power button may be positioned within the opening such that a user can press the power button to engage and depress the power switch. In one embodiment, a power button LED is positioned on the printed circuit board, and positioned such that the power button LED is visible through the power button when the button LED is activated. In one embodiment, the lighted toothbrush includes a microcontroller that is programmed to sequentially light the plurality of LEDs for a predetermined application, such a game sequence.
Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited to the details of operation or to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention may be implemented in various other embodiments and of being practiced or being carried out in alternative ways not expressly disclosed herein. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. Further, enumeration may be used in the description of various embodiments. Unless otherwise expressly stated, the use of enumeration should not be construed as limiting the invention to any specific order or number of components. Nor should the use of enumeration be construed as excluding from the scope of the invention any additional steps or components that might be combined with or into the enumerated steps or components.
The embodiments of the invention described herein relate to a toothbrush 10, including a lighted handle 12. In one embodiment, the handle 12 includes a handle housing 14 for supporting a brush head 16 having a neck 17 and a plurality of cleaning elements 19. As described herein, the handle housing 14 includes a light ring 18 through which light from a series of LEDs 20 is visible and can be displayed in a desired sequence. Referring to
The handle housing 14 includes a housing sidewall 32 having a first end 34 and a second end 36 defining a longitudinal length therebetween extending along longitudinal axis 35. In the illustrated embodiment, the sidewall 32 is generally cylindrical, and includes an exterior surface 38, and an interior surface 39 that defines an interior cavity 40. In an alternative embodiment, the handle housing 14 may have a different cross sectional shape, such as oval or square, and may have a cross section that is non-uniform along the longitudinal length.
An attachment structure for attachment to the brush head 16 may extend from the first end 34 of the handle housing 14. As illustrated, this structure includes a generally frustoconical protrusion 42 extending outwardly from the first end 34 of the handle housing 14. Referring to
In one embodiment, the handle housing 14 defines an opening 52 for attachment of the light ring 18. As illustrated, this opening 52 is a circumferential opening that is positioned proximate to the first end 34 of the handle housing 14. The opening 52 is spanned longitudinally by four struts 54, and as shown the struts 54 are evenly spaced about the circumference of the handle housing 14 to divide the opening 52 into four circumferential light ring openings 58, 60, 62 and 64. Referring to
Referring again to
The printed circuit board 24 is positioned within the interior cavity 40. Referring to
The power source 28 may be mounted to the printed circuit board 24. As shown in
A power switch 102 is mounted to the circuit board 24 for enabling a user to activate one or more of the electrical components mounted to the circuit board 24. In one embodiment, the power switch 102 includes a projection 104 that extends from the power switch 102 can be depressed by a user to activate the power switch 102 and energize the components on the circuit board. As shown, the power switch 102 is mounted to the first surface 82 of the printed circuit board 24 adjacent to the right side edge 88 of the printed circuit board 24 with the projection 104 extending beyond the right side edge 88 in a direction perpendicular to the longitudinal axis 35. In one embodiment, two operation switches 106, 108 are also mounted to the printed circuit board 24. The operation switches 106, 108 include projections 110, 112 respectively that can be depressed to activate the switches 106, 108. In the illustrated embodiment, the operation switches are—similar to the power switch 102—mounted to the first surface 82 of the printed circuit board 24 adjacent to the right side edge 88 of the printed circuit board 24 with the projections 110, 112 extending beyond the right side edge 88 in a direction perpendicular to the longitudinal axis 35. The operation switches are spaced from the power switch 102 along the longitudinal length of the printed circuit board 24.
As noted, a plurality of light emitting diodes (LEDs) are also mounted to the printed circuit board 24. The plurality of LEDs includes a series of indicator LEDs 20 that are electrically connected to the printed circuit board 24 such that they can be operated by the power switch 102 and operation switches 106, 108, and controlled by the program of the microcontroller. In the illustrated embodiment, there are four indicator LEDs 20 mounted to the printed circuit board 24. The indicator LEDs as shown are all located at the same position along the longitudinal length of the printed circuit board 24, but are spaced apart from each other on the first 82 and second 84 opposite surfaces and directionally disposed on the printed circuit board 24 to project light in four distinct directions. Referring, for example, to
In addition to the indicator LEDs, at least one power button LED 136 may be mounted to the circuit board 24. As shown in
The speaker assembly 26 may form a sealed closure for the cavity opening 80 at the second end 36 of the handle housing 14, while also forming a housing for a speaker 140. In one embodiment, referring to
The inner housing 22 may be a two-piece housing 22 capable of clamping together about the printed circuit board 24 and its components. As shown in
In one embodiment, the inner housing 22 includes one or more flexible portions to enable actuation of the switches from the exterior of the inner housing 22. As shown, the inner housing member 170 includes three such flex portions, including a power switch flex portion 188, and first and second operation flex portions 198, 199. Referring to
Referring to
Referring to
As shown in
Assembly of the toothbrush handle 12 generally includes providing the handle housing 14, and overmolding the light ring 18 onto the handle housing 14 such that the light transmissive light ring 18 surrounds and fills the circumferential opening 52. The light ring may be formed around the four struts 54 with the struts extending through a substantial portion of the light ring thickness such that each of the four circumferential light ring openings 58, 60, 62 and 64 is separated by the struts 54 and visible through the light ring 18. The light transmissive, elastomeric sealing member 220 may be inserted into, or molded into, the interior cavity 40 of the handle housing 14 to cover and seal the power button opening 74 and the operation openings 76, 78. The power button 230 and operation buttons 232, 234 may be attached to the sealing member 220, for example, with an adhesive between each button 230, 232, 234 and its corresponding protrusion 222 on the sealing member 220.
The components within the internal cavity 40 may be assembled and inserted in a variety of sequences and methods. In one embodiment, the components are mounted to the printed circuit board 24, the inner housing 22 is closed about the circuit board 24, and the completed assembly is inserted into the handle housing 14 via the cavity opening 80.
The printed circuit board 24 is provided, and the various components are mounted to the printed circuit board 24 by conventional methods. The microcontroller 98, motor 30, battery contacts 25, power switch 102, operation switches 106, 108, indicator LEDs 20 and power switch LED 136 are each mounted to the printed circuit board 24 at predetermined locations, such as those noted. The upper and lower members 170, 172 of the inner housing 22 are snapped together with the six snap tabs 174 extending from the lower member 172 and extending into the snap receptacles 176 on the upper member 170. Notably, the printed circuit board 24 is oriented within the inner housing 22 with the right side edge 88 facing the upper housing member 170 and the left side edge 86 facing the lower housing member 172, and with the power switch 102 and operation switches 106, 108 positioned such that their projections 104, 110, 112 are aligned under and adjacent to the paddle portions 203 of their corresponding flex portions 188, 198, 199 on the inner housing 22 such that flexing by pressing down each paddle portion 203 will depress the projection 104, 110, or 112 of the associated switch.
Assembly of the speaker assembly 26 includes positioning the speaker 140 within the rim portion 164 of the tail housing 148, and positioning the speaker seal ring 146 in the annular channel 158 of the trim ring 142 (or on top of the speaker 140 within the tail housing 148). The rim portion 164 of the tail housing 148 is inserted into the annular channel 158 of the trim ring 142, and the rim portion 164 is attached within the channel 158 by a conventional method, such as an ultrasonic weld. The assembled speaker assembly 26 is attached to at least one of the inner housing 22 or the handle housing 14. In the illustrated embodiment, it is attached to both, wherein the trim ring 142 is captured by the inner housing 22 when the inner housing 22 members 170, 172 are snapped together, and the trim ring 142 and inner housing 22 are attached to the handle housing 14 via the set screw 186.
Insertion of the assembled inner housing 22 into the handle housing 14 includes aligning the inner housing 22 and printed circuit board 24 rotationally and longitudinally with respect to the handle housing 14. As shown in
In addition, the inner housing 22 and printed circuit board 24 are oriented within the handle housing 14 such that the indicator LEDs 20 are each directed through a uniquely associated one of the four circumferential light ring openings 58, 60, 62 and 64. More particularly, the first indicator LED 120 is directed through the light ring opening 58, the second indicator LED 122 is directed through the light ring opening 60, the third indicator LED 124 is directed through the light ring opening 62, and the fourth indicator LED 126 is directed through the light ring opening 64. With the separation between light ring openings created by the struts 54, each of the indicator LEDs is independently and separately visible (when lit) through its associated light ring opening 58, 60, 60 or 64. The positioning of the LEDs on the printed circuit board 24, and with respect to the light ring 18, results in the four indicator LEDs each directing light at about a 90 degree angle with respect to the adjacent indicator LEDs. The interior cavity 40 and the inner housing 22 may include complimentary structure to properly rotationally align the inner housing 22, and the insertion of the set screw 186 also sets alignment. Batteries 28 may be inserted by removing the set screw 186, sliding the inner housing 22 out of the interior cavity 40, inserting the batteries 28 between the battery contacts 25, and reinserting the inner housing 22 as noted above.
Operation of the handle 12 is a function of the programming of the microcontroller 98. In one embodiment, the microcontroller 98 is programmed to activate the motor 30, the speaker 140, the power button LED 136, and the indicator LEDs 20 selectively upon pressing of the power button 230 to activate the power switch 102. For example, upon pressing the power button 230 and activating the power switch 102, the microcontroller 98 may be programmed to activate the motor 30 for a predetermined period of time. In one embodiment, the motor 30 will run for 2 minutes upon activation of the power switch 102. The motor 30 may be programmed to pulse or turn off and on at predetermined intervals, such as every 30 seconds, to signal a user to switch quadrants of the teeth while brushing. Other motor operations, such as slower or faster speeds, may also be programmed, and may be selectable, for example, by pressing one of the operation buttons 232, 234. The microcontroller 98 may also be programmed to activate the speaker 140, and may be provided with one or more messages, songs, or game instructions, that are selectively played upon pressing the power button 230. Similar to the motor 30 operation, the operation and output of the speaker 140 may be changed, for example, by pressing one of the operation buttons 232, 234.
The plurality of LEDs may also be lit or unlit as a function of the programming of the microcontroller 98. In one example, the indicator LEDs are programmed to light in a predetermined sequence. Upon depressing the power switch 102, the microcontroller 98 operates the indicator LEDs to light the fourth indicator LED 126 for a first 30-second time interval, as shown in
In one embodiment, the power button LED 136 also operates as a function of the microcontroller 98, and the power switch 102 or the operation switches 106, 108. In one example, the power button LED 136 is programmed to turn on upon a user pressing the power button 230 (which, mechanically, flexes the sealing member 220 and the flex portion 188 to depress the projection 104 and actuate the power switch 102 such that the power button LED is visible through the faceted power button 230). The power button LED may be on, or may flash on and off, for a predetermined time period, which may be the same as the 30-second intervals noted above. In another embodiment, the power button LED 136 may change color to indicate a particular theme or mode. For instance, upon pressing the power button 230 a first time, the power button LED 136 may light up in a first color, and upon pressing the power button a second time, the power button LED 136 may light up in a second color. In another embodiment, pressing either of the operation buttons 232, 234 may cause the color of the power button LED 136 to change. The change in color may signal a change in the theme or a change in the “game” that is provided by the combination of the indicator LEDs 20, speaker 140 and motor 30. For example, a first color of the power button LED 136 may indicate a first operation of the indicator LEDs, speaker 140 and motor 30, and a second color of the power button LED 136 may indicate a different operation of the indicator LEDs 20, speaker 140 and motor 30, such as different LED sequences, different time intervals, different sounds or coaching from the speaker 140, and different motor 30 operation such as “bursts” of motor 30 speed to indicate an aspect of game play. Other colors of the LED 136 may indicate still other operations, which may be changed by additional presses of the power button 230, or pressing the operation buttons 232, 234. In one embodiment, the microcontroller 98 may be programmed to “unlock” certain operations and sequences only after the microcontroller 98 has registered a predetermined number of brushing periods.
The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular.