This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2011-043040, filed Feb. 28, 2011, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a lighting apparatus including a light emitting element such as an LED.
LED light bulbs which use, as a light source, a light emitting diode (LED) corresponding to a semiconductor light emitting element have been used as lighting apparatuses that replace incandescent light bulbs. In LED light bulbs, a board on which an LED is mounted is attached to a metal base, a surface of the base on the light source side is covered with a translucent globe, and a surface of the base on the opposite side is provided with a housing which has a thermally radiative structure. A cap is provided at one end of the housing. In the cap, a power source circuit which supplies electric power to the LED is provided. In LED light bulbs having the above structure, heat is radiated mainly from the external surface of the housing. There are LED light bulbs in which a number of fins are provided on the external surface of the housing to improve thermally radiative performance.
However, it is difficult for thermal radiation from the external surface of the housing to suppress an increase in temperature of LEDs which radiate a greater amount of heat. When the housing is formed of a material which has high thermal conductivity to improve thermally radiative performance, the power source circuit is held in the housing, thus the temperature of the power source circuit increases, and there is a risk that the power source circuit may be destroyed by heat.
In addition, there are LED light bulbs which have fins which project radially from the external surface of the housing. The LED light bulbs have high thermally radiative performance, but instead are larger than regular incandescent light bulbs. Therefore, such LED light bulbs cannot be used instead of incandescent light bulbs, and have only limited uses. In addition, since the projecting fins block light from LEDs, and thus the luminous intensity distribution angle of the light bulbs are limited.
In general, according to one embodiment, a lighting apparatus includes a board, a base, a globe, a housing, and a cap part. The board is provided with a light emitting element to emit light. The base has a first surface and a second surface. The board is attached to the first surface to be thermally connected to the base. The globe is provided on the base to cover the light emitting element and configured to transmit the light. The globe includes a maximum diameter part in which an external diameter of the globe in a radial direction is maximum. The radial direction is a direction perpendicular to a central axis of the lighting apparatus. The housing is attached to the second surface to be thermally connected to the base. The housing includes a cylindrical radiator having a first end part and a second end part which are opened such that air flows through the radiator. The first end part is arranged opposite to the second surface to provide a first opening between the first end part and the second surface. The cap part is attached to the housing and arranged opposite to the second end part to provide a second opening between the cap part and the second end part. The first end part is located between the cap part and the maximum diameter part.
The lighting apparatus of the embodiment can suppress an increase in temperature of the light emitting element and the power source circuit which supplies electric power to the light emitting element. Further, the lighting apparatus of the embodiment realizes broad luminous intensity distribution.
Hereinafter, lighting apparatuses according to embodiments will be described with reference to the accompanying drawings. In the embodiments, like reference numbers denote like elements, and duplication of explanation will be avoided.
(First Embodiment)
The board 102 has a thin plate shape which has first and second main surfaces that are opposed to each other. The light emitting element 101 is arranged on the first main surface. The board 102 is attached to a board attaching part 103A of a base 103, such that the second main surface is opposed to a first surface of the board attaching part 103A. A sheet (not shown) is provided between the board 102 and the board attaching part 103A, to reduce contact thermal resistance between the board 102 and the base 103. The board 102 is thermally connected with the base 103 via the sheet, in a state where contact thermal resistance between them is kept small. In addition, the sheet functions as an insulating layer which electrically insulates the board 102 from the base 103.
The base 103 is formed of the board attaching part 103A and an exposed part 103B. The base 103 is formed of metal which has good thermal conductance, such as aluminum. The board attaching part 103A is formed in a disk shape. The exposed part 103B is formed in an almost hemispherical shape. More specifically, the exposed part 103B includes a dome part 130 which has a dome shape, and a projecting part 131 which projects outward from the center of the outer circumference of the dome part 130. As illustrated in
The edge part 103C of the exposed part 103B is provided with a globe engagement mechanism (not shown), and a globe 104 is engaged with the base 103 by the globe engagement mechanism. The globe 104 may be fixed to the base 103 by adhesive or the like. The globe 104 is formed of a light-transmitting material, such as glass or synthetic resin. As an example, the globe 104 is formed of milky-white polycarbonate to diffuse light. As another example, the globe 104 is formed of translucent acrylic resin, and has light diffusion property obtained by minute depressions and projections formed on an internal surface thereof by sandblast. The globe 104 is provided to cover the light emitting element 101, and has a smooth curved shape which is similar to a silhouette of a ball part of an ordinary incandescent light bulb. Specifically, as illustrated in
As illustrated in
The exposed part 103B is attached to a radiator 105 through a plurality of ribs 106, such that the exposed part 103B is apart from the radiator 105. The radiator 105 is formed in an almost cylindrical shape, in which both end parts 105A and 105B are opened. Specifically, as illustrated in
The ribs 106 are apart from each other, and radially arranged along the external circumferential surface (or second surface) of the exposed part 103B and the internal circumferential surface of the enlarged cylindrical part 151. A plurality of channels 110, through which air flows or circulates, are defined by the ribs 106, the external circumferential surface of the exposed part 103B, and the internal circumferential surface of the enlarged cylindrical part 151. These channels 110 are provided in parallel inside the radiator 105, such that they extend along a direction from the dome part 130 to the projecting part 131. One or more opening parts 111 are defined by the end part 105B of the enlarged cylindrical part 151 and respective one end parts 106A of the ribs 106. Air flows into, or flows out of, the channels 110 through the opening parts 111. The end part 105B of the radiator 105 is located closer to the globe 104 than an end part of the projecting part 131 is.
Each of the ribs 106 has a flat plate shape in order not to prevent the flow of air by natural convection, and to increase the surface area in order to function as a thermally radiative fin. Each of the ribs 106 and the radiator 105 is formed of a material which has high thermal conductivity and excellent thermally radiative performance, such as metal and ceramics. The ribs 106 may be integrally formed with the base 103 or the radiator 105.
The lighting apparatus 100 also includes a cap 109 which is used for electrically and mechanically connecting the lighting apparatus 100 to a socket (not shown). The cap 109 includes a shell part 109A which includes a screw thread that is detachably fitted into a socket, and an eyelet part 109B which is provided at one end of the shell part 109A with an insulating part (not shown) interposed therebetween. The cap 109 is electrically connected to a power source circuit 108 through a wire (not shown). The power source circuit 108 is contained in a cylindrical housing case 113 which has a cavity inside.
An external circumferential surface of the housing case 113 is provided with a plurality of spacers 107 which extend along a direction of an axis (which corresponds to the central axis of the lighting apparatus 100) that imaginarily connects a base end part (eyelet part 109B) of the cap 109 with the end part 104C of the globe 104. In the embodiments, the axis which connects the base end part of the cap 109 with the end part 104C of the globe 104 is referred to as a central axis, and a direction perpendicular to the central axis is defined as a radial direction. The cap part 190 is attached to the radiator 105 through the spacers 107 in a state where the housing case 113 is apart from the radiator 105. By attaching the cap part 190 to the radiator 105 through the spacers 107, one or more opening parts 112 are formed between the housing case 113 and the radiator 105. Air flows into, or flows out of, an internal space (also referred to as internal channel) 160 of the radiator 105 through the opening parts 112. The internal channel 160 of the radiator 105 is defined by the base 103, the radiator 105, and the cap part 190, and communicates with an external space through the opening parts 111 and the opening parts 112. The housing of the lighting apparatus 100 is formed of the above radiator (housing main body) 105, the ribs 106, and the spacers 107. The housing may include the cap part 190 and the base 103.
In the present embodiment, suppose that the lighting apparatus 100 is attached to a socket provided in the ceiling or the like, for explanation. In this case, as illustrated in
Heat which is incidental to lighting of the light emitting element 101 is conducted to the base 103 through the board 102, and conducted from the base 103 to the ribs 106 and the radiator 105. The heat produced by the light emitting element 101 is radiated from the exposed part 103B of the base 103, the ribs 106, and the radiator 105 to the external space and the internal channel 160 of the radiator 105. The external surface of the exposed part 103B is exposed to the open air, and serves as a thermally radiative surface which dissipates heat. Both the internal surfaces and the external surfaces of the ribs 106 and the radiator 105 are exposed to the open air, and serve as thermally radiative surfaces. The air in the internal channel 160 of the radiator 105 is heated by heat radiated from the exposed part 103B, the ribs 106, and the radiator 105. Since hot air rises by natural convection, the heated air in the internal channel 160 is discharged from the opening parts 112 on the cap 109 side to the outside of the radiator 105. On the other hand, air of relatively low temperature is introduced from the opening parts 111 on the globe 104 side into the internal channel of the radiator 105. By the air introduced from the opening parts 111 on the globe 104 side, the air in the internal channel 160 of the radiator 105 is cooled. As described above, by circulating the air through the internal channel 160 of the radiator 105, both the internal circumferential surface and the external circumferential surface of the radiator 105 contribute to thermal radiation, and thereby thermally radiative performance can be improved.
Generally, when the air in a cylindrical channel which extends in a vertical direction is heated, it is known that a strong rising air current is produced by a phenomenon called the stack effect. In an ideal state in which a loss is not considered, the flow velocity U (m/s) of the air which rises in the channel by natural convection is indicated by the following expression (1):
where H represents a length of the channel, Ti represents the absolute temperature (K) of the air inside the channel, and To represents the absolute temperature (K) of the air outside the channel. According to the expression (1), the flow velocity U of the air which flows inside the channel is increased, by increasing the length of the channel and/or applying much heat to the air flowing into the channel to increase the internal temperature.
By effectively using the stack effect described above, more air which has relatively low temperature is introduced into the cylindrical radiator 105, and the thermally radiative performance can be further increased. Therefore, in the present embodiment, to increase the flow velocity of the air which circulates through the radiator 105, the radiator 105 is formed as long as possible. Specifically, the radiator 105 is formed to have a length which extends from the vicinity of the edge part 104A of the globe 104 to the vicinity of the end part of the cap part 190, on which the housing case 113 is located. In addition, the shapes of the exposed part 103B, the ribs 106 and the radiator 105 are determined to increase the surface areas thereof.
To use the stack effect, it is important to smoothly introduce the air into the internal channel 160 of the radiator 105. When the lighting apparatus 100 is set in a state where the cap 109 is located on the upper side, the end part 105B of the radiator 105 is located upper than the maximum diameter part 104B of the globe 104, that is, the end part 105B is located between the cap 109 and the maximum diameter part 104B. An envelope surface which is formed by the base 103, the globe part 104 and the radiator 105 has a stepped part 116 illustrated in
In addition, since the globe 104 has the shape, a diameter of which is reduced from the maximum diameter part 104B toward the edge part 104A, and the end part 105B of the radiator 105 is located between the cap 109 and the maximum diameter part 104B, the lighting apparatus 100 of the present embodiment can obtain a luminous intensity distribution angle 121 greater than 180°. The air which rises along the external circumferential surface of the globe 104 having such a shape has a velocity component in a direction of going toward the central axis, and thus the air can be introduced into the internal channel 160 of the radiator 105, even when the radiator 105 only has a projection which does not block the light from the globe 104. Specifically, although the lighting apparatus 100 has almost the same external diameter as a regular incandescent light bulb, the lighting apparatus 100 can realize both high thermally radiative performance and a wide luminous intensity distribution angle.
In addition, the housing case 113 which contains the power source circuit 108 is exposed to the air which circulates through the internal channel 160 of the radiator 105 without directly contacting the base 103 which has high temperature, and thus an increase in temperature of the power source circuit 108 is suppressed. As a result, the power source circuit 108 is prevented from being destroyed by heat, and reliability of the power source circuit 108 can be improved.
In the present embodiment, since the light emitting element 101 which is a heat source is located around the center of the enclosed space 140 that is defined by the exposed part 103B of the base 103 and the globe 104, and the separated spaces 140A and 140B communicate with each other through the opening parts 132 and 133 of the board attaching part 103A, a natural convection current is produced in the enclosed space 140. Specifically, the air in separated space 140B heated by the light emitting element 101 rises up and moves to separated space 140A through at least one of the opening parts 132 and 133 of the board attaching part 103A. In addition, the air in separated space 140A moves to separated space 140B through at least one of the opening parts 132 and 133, accompanying movement of the air to separated space 140A. For example, supposing that the board attaching part 103A is provided with no opening parts, the hot air remains in the upper part of separated space 140B, and consequently a natural convection current is not sufficiently developed in the globe 104. When the air does not circulate in the globe 104 as described above, heat from the light emitting element 101 is not easily conducted to the whole globe 104, and thus the globe 104 cannot be effectively used as a thermally radiative member. In the present embodiment, the light emitting element 101 is provided around the center of the enclosed space 140, the hot air reaches to the end part 104C of the globe 104 by air circulation produced thereby in the enclosed space 140. As a result, heat from the light emitting element 101 is conducted to the whole globe 104, and the degree of thermal radiation from the globe 104 can be increased.
In addition, the board attaching part 103A is provided with an internal fin 134. The internal fin 134 is disposed adjacent to the opening part 132. Thereby, thermally radiative performance for the air passing through the opening parts 132 and 133 is not uniform, the temperature and density of the air in separated space 140B are not uniform, and thus air circulation by natural convection in the enclosed space 140 is further promoted.
On the other hand, when the lighting apparatus 100 is set in a state where the cap 109 is located on the upper side, the air which circulates through the internal channel 160 of the radiator 105 is introduced from the opening parts 111 on the globe 104 side, and discharged from the opening parts 112 on the cap 109 side. In comparison with this, when the lighting apparatus 100 is set in a state where the cap 109 is located on the lower side, the air which circulates through the internal channel 160 of the radiator 105 is introduced from the opening parts 112 on the cap 109 side, and discharged from the opening parts 111 on the globe 104 side. In either case, since the air inlets (opening parts 111 or opening parts 112) are narrower than the internal channel 160 of the radiator 105 by the ribs 106 or the spaces 107, dirt and dust do not easily enter the internal channel 160 of the radiator 105, and consequently dirt and dust are prevented from accumulating in the internal channel 160 of the radiator 105.
As described above, according to the lighting apparatus 100 of the present embodiment, the channel 160, through which the air circulates, is provided inside the radiator 105 that is the housing main body. Thereby, the heat which is produced by the light emitting element 101 and conducted to the base 103, the ribs 106 and the radiator 105 is efficiently radiated, and thus thermally radiative performance can be increased. In addition, since the globe 104 has a shape, a diameter of which is increased from the edge part 104A toward the maximum diameter part 104B and reduced from the maximum diameter part 104B toward the end part 104C, a wide luminous intensity distribution can be realized. Besides, since the housing case 113 which contains the power source circuit 108 is exposed to the internal channel 160, an increase in temperature of the power source circuit 108 is suppressed, and consequently the power source circuit 108 is prevented from being destroyed by heat.
The external shape of the radiator 105 is not limited to the example of the cylindrical shape as illustrated in
As another example, as illustrated in
The exposed part 103B of the base 103 is not limited to the example of the shape which is symmetrical with respect to the central axis of the lighting apparatus 100 as illustrated in
In the present embodiment, the power source circuit 108 is disposed close to the cap 109 having a small cross section, and inevitably disposed close to the central axis 702. The air which receives heat from the exposed part 103B rises along the external surface of the exposed part 103B. Therefore, the higher temperature air passes over the top part 701 of the projecting part 131. By shifting the top part 701 of the projecting part 131 from the central axis 702, the power source circuit 108 is prevented from being exposed to the hot air, and an increase in temperature of the power source circuit 108 can be further suppressed. As a result, the possibility that the power source circuit 108 is destroyed is reduced, and the reliability of the power source circuit 108 is improved. In addition, since parts included in the power source circuit 108 have different tolerable temperatures, parts which can endure high temperature are arranged in an area which is close to the top part 701 of the projecting part 131 and has high temperature, and thereby the reliability of the power source circuit 108 can be further improved.
(Second Embodiment)
In the present embodiment, natural convection is not easily produced in an enclosed space 802 which is defined by a globe 104 and the base 801, and the degree of thermal radiation by the globe 104 is reduced. However, the air circulates through an internal channel 160 of the radiator 105 in the same manner as the first embodiment, a thermally radiative surface has a large area, and thus sufficient thermally radiative performance is secured.
A fitting groove 902 and a projection 903 are provided in one surface 901 of the rib shaft 901. In addition, a second surface of a base 801 is provided with a projection 904 and a fitting groove (not shown) which correspond to the fitting groove 902 and the projection 903, respectively. Positioning is performed by fitting the projection 904 of the base 801 into the fitting groove 902 of the rib shaft 901 and fitting the projection 903 of the rib shaft 901 into the fitting groove of the base 801. Thereby, the rib shaft 901 is attached to the base 801. A light emitting element 101 is disposed in the center of the first surface of the base 801, and the rib shaft 901 is disposed in the center of the second surface of the base 801. Therefore, heat produced by the light emitting element 101 is efficiently conducted to the ribs 106 and the radiator 105 through the rib shaft 901.
Besides, as illustrated in
Next, airflow which changes according to the difference in external shape of the lighting apparatus is explained with reference to
As illustrated in
As illustrated in
The external shape illustrated in
(Third Embodiment)
In a third embodiment, explained is a method of removing dirt and dust which accumulate in the internal channel 160 of the radiator 105 of the lighting apparatus 100 illustrated in
(Fourth Embodiment)
As illustrated in
In addition, by forming the brim 1701 of a material which has high thermal conductivity, such as metal, the thermally radiative area is increased, and thereby the thermally radiative performance can be improved. The brim 1701 may be integrally formed with the radiator 105.
(Fifth Embodiment)
According to the lighting apparatus according to at least one of the above embodiments, the air is circulated through the inside of the cylindrical radiator, thereby the area of the thermally radiative surface can be increased, and the thermally radiative performance can be improved.
Although the above embodiments show the case where a cross section which is obtained by cutting the globe 104 and the radiator 105 by a plane that is vertical to the central axis of the lighting apparatus has a circular or annular shape, the cross section is not limited to the example having a circular or annular shape. For example, a globe which has an oval cross section may be used to obtain asymmetrical light distribution.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
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