The present invention is directed to a lighting fixture assembly having a removable lens, diffuser and/or grate. The invention is particularly directed to a lighting fixture having a pivoting retaining member such as a door and latch mechanism to enable removal of the diffuser and grate to access the interior of the lighting fixture.
Numerous lighting fixtures for directly illuminating areas are known in the art. A common lighting assembly used in commercial buildings includes a troffer with one or more fluorescent lamps mounted therein. The lighting fixture can have a removable grate attached to the housing to allow access to the lamps for replacement. The reflectors are generally mounted to the housing. Other forms of lighting assemblies include a hinged or removable cover assembly that support the lens and/or grate and have a reflector and a lens that cooperate with the lamp in the closed position. The lamps are positioned inside the lens and the reflector is spaced from the lens to direct the light to the selected area to be illuminated.
Lighting assemblies are constructed to provide various needs and address certain lighting problems. The lighting assembly attempts to balance the required illumination of horizontal surfaces and vertical surfaces to provide the desired light quality. Difficulties often occur in smaller areas to avoid shadows or bright spots.
The lighting assemblies can use various lamp shapes and designs. The fluorescent lamp has been used frequently for many years. The fluorescent lamps are available in various sizes depending on the size of the lighting assembly. A disadvantage of many conventional fluorescent lamps is the brightness and glare which can be objectionable when viewed directly. These lighting assemblies often include opaque shielding or lenses to cover the lamp. The lens often includes prisms to diffuse the light and soften the glare. Various efforts have been made to provide lenses and shielding to reduce the brightness and glare of the fluorescent lamp. Examples of this form of lighting assembly are found in U.S. Pat. No. 5,988,829 to Holder, U.S. Pat. No. 7,229,192 to Mayfield et al., U.S. Pat. No. 6,280,052 to White and U.S. Pat. No. 7,261,435 to Gould et al.
Another example of a light fixture is disclosed in U.S. Pat. No. 7,296,910 to Mayfield et al. This light fixture includes a housing having a mounting assembly for the light and reflectors mounted on each side of the light and attached to the housing. A lens is hooked to the reflector around the light. The lens is removable from the reflector and the housing to access the light.
U.S. Published Patent Application No. 2007/0211457 to Mayfield discloses a replacement light fixture and lens assembly. The lens assembly can have a lens that hooks onto the ends of a reflector. The lens can also be mounted as a single piece with portions being painted to form reflector areas around a transparent lens portion.
While the prior lighting assemblies have generally been successful for the intended purpose, there is a continuing need in the industry for improved lighting assemblies.
The present invention is directed to a lighting fixture assembly for mounting to a horizontal surface, such as a ceiling. More particularly, the invention is directed to a lighting fixture assembly having a pivoting lens retaining member defining a door that is hinged to the housing of the lighting fixture assembly which supports a lens, diffuser and/or grate. The door is movable to enable access to the lens so that the lens can be removed to allow replacement of the lamps or repair of the electrical components.
One aspect of the invention is to provide a light assembly having a housing for enclosing and supporting at least one lamp such as a fluorescent lamp. The housing typically has an open bottom with a lens or diffuser closing the bottom end of the housing to enclose the lamp and provide the desired lighting effect. The lens is removable from the housing through the open end to allow access to replace the lamp and the lamp components. A retaining member is provided on the housing to close the open end of the housing when the lens is in the operating position. The lens is preferably received in a channel in the housing and can slide outwardly through the open end of the housing.
Another aspect of the invention is to provide a light assembly having a housing with an open end and a retaining member pivotally coupled to the end of the housing to pivot between a closed position covering the open end and an open position to enable access to the open end of the housing. In one embodiment of the invention the open end allows the lens to be removed from the housing for replacement and for repair of electrical components and replacement of the lamp.
Still another aspect of the invention is to provide a light assembly having a housing with a retaining member pivotally coupled to an end of the housing where the retaining member is movable in a linear direction to an extended position with respect to the housing and then is pivotable with respect to the housing when in the extended position to open the end of the housing. The retaining member is restrained from pivoting when seated against the housing and closing the open end of the housing. The retaining member is pulled away from the housing in a linear direction to a position where the retaining member is able to pivot with respect to the housing without interfering with the end of the housing.
The light assembly of the invention includes a housing with an elongated slot in the opposite side walls. A retaining member defining an end door has a pair of pivot pins extending outwardly from the sides which are received in a respective slot. The retaining member is able to slide linearly from a position seated against the end of the housing to an extended position where the end wall of the retaining member is spaced from the housing. The retaining member is able to pivot downwardly and upwardly when the retaining member is in the extended position to expose the open end of the housing and the channel which supports the lens.
In one embodiment of the invention the housing has an elongated slot in the opposite side walls for receiving pivot pins on a retaining member to enable the retaining member to move between a closed seated position on the housing and an open position. The slots have a first inclined portion to urge the pivot pins and the retaining member to the closed position on the housing. The slot has a second portion which receives and holds the pivot pins in an extended position so the retaining member can pivot to an open position without interference with the housing.
These and other aspects of the invention are basically attained by providing a light assembly comprising a housing having a first side wall, an opposite second side wall and an end wall extending between the side walls. The first and second side walls and the end wall form an open end portion of the housing for receiving a lens. A retaining member is pivotally coupled to the first and second side walls and is movable between a first position where the retaining member closes the open end position and an open position where the open end position is accessible.
The various aspects of the invention are also attained by providing a light assembly comprising a housing having a first side wall, an opposite second side wall, and an open portion extending between the first and second side walls. The first and second side walls have a slot extending in a substantially longitudinal direction with respect to the side walls. A lens is received in the open portion of the housing and is supported by the side walls. A retaining member has a front portion, a first side wall and a second side wall. The first side wall and the second side wall have an inwardly extending hinge pin received in a respective slot of the first and second side walls of the housing. The retaining member is movable in a longitudinal direction with respect to the side walls of the side housing and is pivotable between a first position closing the open portion and a second position for accessing the open portion and lens.
The aspects of the invention are further attained by providing a light assembly comprising a housing having a top side, an open bottom with a lens closing the open bottom, a first side wall, second side wall and an open end portion receiving the lens. Each of the first side wall and second side wall have an elongated slot extending in a longitudinal direction with respect to the housing. A retaining member has a pivot pin received in a each of the slots. A top flange extends from a top edge of the retaining member and a bottom flange extends from a bottom edge of the retaining member. The retaining member is slidable from a first position to a second position. The retaining member covers the open end portion of the housing and the top flange engages a bottom portion of the housing when in the first position and where the retaining member is spaced linearly from the housing in the second position. The retaining member is pivotable in the second position in a downward direction to expose the open end portion and lens.
These and other aspects of the invention will become apparent from the following detailed description of the invention which, in conjunction with the annexed drawings, disclose various embodiments of the invention.
Referring to the drawings, which form a part of this original disclosure, in which:
The present invention is directed to a lighting assembly. The invention is particularly directed to a lighting assembly that is constructed so that the lens or diffuser can be easily removed for accessing the interior portion of the lighting assembly for replacement of lamps and repair of the electrical components.
Referring to the drawings, the lighting assembly 10 of the invention includes a housing 12 having a retaining member shown as door 14. In one embodiment of the invention, the housing 12 includes a lens 16 and a grate 18 to protect the lens from impact and damage. The retaining member has a structure to close and at least partially cover the end of housing 12. In the embodiments illustrated and the following description, the retaining member is referred to as a door, although other structures capable of retaining the lens in the housing can be used.
Housing 12 is constructed to enclose a light source such as a lamp and to support lens 16. Lens 16 can be a standard diffuser as known in the art. A diffuser can also be used in place of the lens. Grate 18 is shown in the embodiments to protect the lens. Grate 18 in other embodiments is optional.
In one embodiment of the invention, housing 12 is constructed to enclose a plurality of fluorescent lamps and electrical components for operating the lamps. Referring to
Side walls 24 in the embodiment illustrated are coupled to end walls 20 and 22 to form housing 12. Side walls 24 as shown in
Bottom flange 36 extends inwardly from side portion 32 in a direction substantially perpendicular to the plane of side portion 32. As shown in
Side walls 24 have a height slightly greater than the height of end walls 20 and 22 such that side walls 24 extend below a bottom edge of end walls 20 and 22. Bottom flange 36 of side walls 24 is spaced below the bottom edge of end walls 20 and 22 to form an open area 42 along the bottom edge of housing 12. Bottom flange 36 of side walls 24 define a channel or slot 43 for receiving lens 16 and grate 18. Lens 16 and grate 18 can slide through open area 42 along the channel 43 formed by bottom flange 36 to cover the open bottom side of housing 12, as shown in
Door 14 is pivotally connected to housing 12 to enclose the open area 42 and the lens 16 and grate 18. Door 14 has a front wall 44 and opposite side walls 46. A bottom flange 48 extends inwardly from the bottom edge 50 of front wall 44. As shown in
Bottom flange 48 of door 14 extends the length of door 14 and has a dimension to cover the bottom edge of end wall 20. In the embodiment illustrated, bottom flange 48 includes tabs 54 adjacent each side wall 46 that extend away from front wall 44. In the embodiment illustrated, tabs 54 are integrally formed with bottom flange 48 and lie in the plane of bottom flange 48 to form a recessed area 56 between tabs 54 as shown in
Door 14 has a height defined by side walls 46 substantially equal to the height of side walls 24 of housing 12. Side walls 46 have a front edge 60 and a rear edge 62, a top edge 64 and bottom edge 66. Rear edge 62 is formed with a notched portion 68.
Referring to
Referring to
Lighting assembly 10 is constructed for mounting to a ceiling or other horizontal support structure. Standard wiring and electrical components are connected to lighting assembly 10 to supply power to the lamps for illuminating the designated area. The lamps are mounted within the housing 12 to the lamp sockets in a conventional manner. Once the lamps are properly installed, the lens 16 and the grate 18 are inserted through the channel 43 at the bottom side of housing 12 formed by the bottom flange 36 and the bottom side of end walls 20 and 22. Door 14 is coupled to housing 12 by expanding side walls 46 of door 14 slightly outwardly and inserting head 72 of pivot pin 70 in the respective slot 80 through the open area 94 of keyhole shaped portion 92. Preferably, side walls 46 of door 14 spring back to the original position so that the side walls overlie the side walls 24 of housing 12. Door 14 is fitted against the end walls 20 and 22 of housing 12 to close the open area 42 and to cover the ends of lens 16 and grate 18. Door 14 is seated against the end of housing 12 where top flange 34 lies against the top edge of side walls 24 and bottom flange 36 lies against the bottom side of side walls 24. Slot 80 and the inclined portion 82 of slot 80 is angled so that pivot pin 70 is assisted by gravity toward the end of inclined portion 82, as shown in
As shown in
To enable removal of lens 16 and grate 18, locking screw 98 is removed from door 14 and housing 12. Locking tabs 76 are normally received in the respective hole 76 of side wall 24 of housing 12 to retain door 14 in the closed position. Side walls 46 of door 14 are sufficiently flexible so that side walls 46 are manually pulled outwardly a slight distance to release locking tabs 76 from hole 96. Door 14 is then pulled away from housing 12 in a substantially linear fashion so that pivot pin 70 slides along slot 80 to the position shown in
After servicing light assembly 10, lens 16 and grate 18 are reinserted into the channel 43 and slid into position closing the bottom side of housing 12. Door 14 is then pivoted in a generally upward direction to the position shown in
In the embodiment of
In the embodiments of the invention, the slots of the side wall of the housing is oriented to retain the door in the closed position during normal use of the lighting assembly 10. The slot allows movement of the door by manually pulling outwardly from the housing which causes the door to slide in a generally upward direction a distance sufficient to enable the door to clear the front end of the housing when pivoted thereby allowing the door to pivot to an open position for accessing the channel for removing the lens and grate. The slot preferably has a longitudinal length sufficient to enable the door to slide outwardly to a position where the door can pivot without interfering with the housing. The inclined portion 82 of slot 80 forms a cam surface with the pivot pin 70 to provide upward sliding movement as door 14 is pulled away from housing 12. The inclined portions of the slot define a latch mechanism or stop member for retaining the door in the closed position seated against the front wall of the housing.
The slot for receiving the pivot pins of the door can have various shapes and dimensions depending on the shape and size of the door. In an alternative embodiment shown in
Slot 116 as shown in
While various embodiments have been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made without departing from the scope of the invention as defined in the appended claims.