Energy efficiency has become an area of interest for energy consuming devices. One class of energy consuming devices is lighting assemblies. Light emitting diodes (LEDs) show promise as energy efficient light sources for lighting assemblies. But light output distribution is an issue for lighting assemblies that use LEDs or similar light sources.
Embodiments will now be described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. The figures are not necessarily to scale. Features that are described and/or illustrated with respect to one embodiment may be used in the same way or in a similar way in one or more other embodiments and/or in combination with or instead of the features of the other embodiments. In this disclosure, angles of incidence, reflection, and refraction and output angles are measured relative to the normal to the surface.
A lighting assembly includes a light guide and a light source. The light guide has opposed major surfaces between which light propagates by total internal reflection, and side surfaces extending between the major surfaces. The light source is at an apex region between two of the side surfaces of the light guide and is configured to input light to the light guide. The side surfaces comprise a stepped reflective side surface extending from the apex region, and an output side surface extending from the apex region. The stepped reflective side surface comprises a first reflective step closer to the apex region and a second reflective step further from the apex region. The output side surface comprises a first output region closer to the apex region and a second output region further from the apex region. The first reflective step of the stepped reflective side surface is configured to reflect a first portion of the light input to the light guide from the light source through the first output region of the output side surface. The second reflective step of the stepped reflective side surface is configured to reflect a second portion of the light input to the light guide from the light source through the second output region of the output side surface at a larger output angle relative to the output side surface than the light output through the first region of the output side surface. The second output region of the output side surface comprises segments oriented nominally normal to the reflected second portion of the light incident thereon.
With reference to
The light guide 102 includes side surfaces extending between the major surfaces 106, 108 in the thickness direction. Depending on the geometry of the light guide 102, each side surface may be straight or curved, and adjacent side surfaces may meet at a vertex or join in a curve. Moreover, each side surface may include one or more straight portions connected to one or more curved portions.
As illustrated in
The reflective side surface 110 is a stepped surface that extends from the apex region 116 and includes a first reflective step 118 closer to the apex region 116 and a second reflective step 120 further from the apex region 116. Both of the first reflective step 118 and the second reflective step 120 include a reflective material or coating.
The first reflective step 118 functions as a nominally convex reflector and is configured to reflect a first portion 114 of the light input to the light guide 102 from the light source 104 and incident on the first reflective step 118 toward the output side surface 112. The first reflective step 118 is oriented such that the first portion 114 of the light is incident thereon at a small angle of incidence. Consequently, the first portion 114 of the light is reflected by the first reflective step 118 at a small angle of reflection. In one embodiment, the angle of incidence of the first portion 114 of the light at the first step 118 ranges from 0° to 45° and in any case is less than the critical angle at the first reflective step. The shape and orientation of first reflective step 118 can be optimized using a suitable illumination design program such as LightTools® sold by Synopsis, Inc.
The second reflective step 120 functions as a nominally concave reflector and is configured to reflect a second portion 115 of the light input to the light guide 102 from the light source 104 and incident on the second reflective step 120 toward the output side surface 112. The second reflective step 120 is oriented such that the second portion 115 of the light is incident thereon at a small angle of incidence that is typically less than the angle of incidence of the first portion 114 of the light on the first reflective step 118. Consequently, the second portion 115 of the light is reflected by the second reflective step 120 at a small angle of reflection that is smaller than the angle of reflection of the first portion 114 of the light. In one embodiment, the angle of incidence of the second portion 115 of the light at the second reflective step 120 ranges from 0° to 30° and in any case is less than the critical angle at the second reflective step. The second reflective step 120 is configured to reflect the second portion 115 of the light such that it is output through the output side surface 112 at a larger output angle θ2 than the output angle θ1 at which the first portion 114 of the light reflected by the first step 118 is output through the output side surface 112. For determining the output angles relative to the output side surface 112, a mean direction 121 of the output side surface 112 from the apex region 116 to an intersection 125 of the output side surface 112 and the second reflective step 120 is used as a reference. Moreover, references to the direction of the output side surface 112 refer to mean direction 121. The shape and orientation of second reflective step 120 can be optimized using a suitable illumination design program such as LightTools® sold by Synopsis, Inc.
The stepped reflective side surface 110 includes a first adjoining region 122 closer to the apex region 116 and a second adjoining region 124 further from the apex region 116. The first adjoining region 122 extends from the apex region 116 to the first reflective step 118 of the reflective side surface 110. The second adjoining region 124 extends from the first step 118 to the second step 120 of the reflective side surface 110. The first adjoining region 122 and second adjoining region 124 are oriented relative to the light source 104 such that no operably-effective intensity of light is transmitted therethrough. Any light incident on adjoining regions 122, 124 is totally internally reflected towards the respective adjacent reflective step 118, 120.
The output side surface 112 extends from the apex region 116 and includes a first output region 126 closer to the apex region 116 and a second output region 128 further from the apex region 116. The first output region 126 is oriented such that the first portion 114 of the light that is reflected by the first reflective step 118 is directed toward and output through the first output region 126. The first output region 126 is generally arcuate in shape to minimize the angle of incidence of the reflected first portion 114 of the light incident thereon. In some embodiments, the first output region 126 is planar (i.e., the first output region 126 is not curved), and is oriented such that the reflected first portion 114 of the light is incident on the first output region 126 at an angle of incidence less than the critical angle for total internal reflection. In other embodiments, the first output region 126 is generally serrate in shape and includes segments oriented nominally normal to the reflected first portion 114 of the light incident thereon (as exemplified in the embodiment of
The first portion 114 of the light incident on the first output region 126 is output from the light guide 102 at a predetermined light ray angle distribution 154 in a direction away from the first output region 126. In this disclosure, the term light ray angle distribution is used to describe the variation of the intensity of light with ray angle (typically a solid angle) over a defined range of light ray angles. In some embodiments, the light ray angle distribution 154 of the first portion 114 of the light includes a vector component directed toward the apex region 116.
The second output region 128 is generally serrate in shape and includes segments 130 oriented nominally normal to the reflected second portion 115 of the light incident thereon. The second output region 128 may include any suitable number of segments 130, and the size of the segments 130 may be any suitable size. The segments 130 are separated by side surface sections 132 typically through which no operably-effective intensity of light is transmitted. The second portion 115 of the light input to the light guide 102 is output from the light guide 102 at a predetermined light ray angle distribution 156 in a direction away from the second output region 128 and with a vector component directed toward the apex region 116.
In some embodiments, one or more light redirecting optical elements (not shown) are at at least one of the output regions of the output side surface 112. A light redirecting optical element that is in or on the output side surface will be referred to as being “at” the output side surface. Light guides having such light redirecting optical elements are typically formed by a process such as stamping, molding, embossing, extruding, laser etching, chemical etching, or another suitable process. The light redirecting optical element has light redirecting properties that predictably modify the light ray angle distribution of the light output through the output side surface 112.
Exemplary light redirecting optical elements include features of well defined shape, such as V-grooves, lenticular grooves, and features of well-defined shape that are small relative to the linear dimensions of the primary surface at which they are located, which are sometimes referred to as micro-optical elements. In the case of the second output region 128, the primary surface is the surface of each segment 130. The smaller of the length and width of a micro-optical element is less than one-half of the longer of the length and width of the primary surface and the larger of the length and width of the micro-optical element is less than the smaller of the length and width of the primary surface. The length and width of the micro-optical element is measured in a plane parallel to the primary surface of the light guide 102 for a planar primary surface or along a surface contour for a non-flat primary surface.
Micro-optical elements are shaped to predictably reflect or refract light. However, one or more of the surfaces of the micro-optical elements may be modified, such as roughened, to produce a secondary effect on light output. Exemplary micro-optical elements are described in U.S. Pat. No. 6,752,505 and, for the sake of brevity, are not described in detail in this disclosure.
In an example, the first output region 126 includes at least one of a prismatic element, lenticular element, and micro-optical elements oriented non-orthogonally (typically parallel) to the intersection of the first output region 126 and one of the major surfaces 106, 108 and configured to modify the light ray angle distribution 154 of the light output therethrough in a direction orthogonal to the major surfaces. With additional reference to
In another example, the second output region 128 includes a planar surface comprising micro-optical elements in place of the arrangement of segments 130 and sections 132. The micro-optical elements at the second output region 128 are configured to transmit the second portion 115 of the light incident thereon with the predetermined light ray angle distribution 156, and may be referred to as micro segments. In some embodiments, the micro segments do not redirect the light incident thereon, whereas in other embodiments the micro segments redirect the light incident thereon laterally and/or longitudinally to define the light ray angle distribution 156.
In other embodiments, one or more optical adjusters (not shown) are located adjacent at least one of the output regions of the output side surface 112 to modify at least one of spectrum, polarization, intensity, and light ray angle distribution of the light extracted through the output side surface 112.
In an example, a filter that attenuates blue light is located adjacent the first output region 126. The material of some embodiments of the light guide 102 tends to absorb blue light, and as a result, light traveling a longer distance in the light guide 102 (i.e., the light that is reflected by the second reflective step 120 and output through the second output region 128) is output from the light guide 102 with a different spectrum than the light output from the light guide 102 that travels a shorter distance (i.e., the light that is reflected by the first reflective step 118 and output through the first output region 126). The filter adjacent the first output region 126 attenuates blue light to more closely match the spectrum of the first portion 114 of the light output through the first output region 126 to the spectrum of the second portion 115 of the light output through the second output region 128. In another example, the filter is incorporated into the reflective coating at the first reflective step 118: a reflective coating is used that has a reflection characteristic that attenuates blue light to more closely match the spectrum of the first portion 114 of the light output through the first output region 126 to the spectrum of the second portion 115 of the light output through the second output region 128.
Referring again to
The light source assembly 136 may additionally include components for controlling and driving the light source 104. In one example, controller 138 is configured to control the illumination state of the light source 104 (i.e., whether the light source 104 emits or does not emit light). In some embodiments, the controller 138 is further configured to adjustably control the light source 104 to increase or decrease the intensity of light emitted by the light source 104 (e.g., dim or brighten the light source 104). The controller 138 may control the light source 104 in accordance with a user input from, for example, a switch (not shown), a knob (not shown), a dial (not shown), a touch screen (not shown), or another suitable device, and/or an input from, for example, one or more sensors (not shown), a remote device (not shown), or an external controller (not shown).
A concentrator 140 is located between the light source 104 and the apex region 116 of the light guide 102. A first end 142 of the concentrator 140 is juxtaposed with the light source 104 and the second end 144 of the concentrator 140 is adjacent the apex region 116. In some embodiments, the concentrator 140 is integrally formed with the light guide 102. In other embodiments, the second end 144 of the concentrator 140 is optically bonded to the apex region 116. The concentrator 140 is configured such that the light ray angle distribution of the light input into the light guide 102 via the concentrator 140 is narrower than that of the light emitted by the light source 140. Specifically, the light ray angle distribution of the light emitted by the light source 104 is narrowed as the light enters the first end 142 of the concentrator 140 due to refraction of the light at the first end 142. Additionally, the concentrator 140 is shaped to narrow the light ray angle distribution of the light as the light propagates from the first end 142 to the second end 144 and is input into the light guide 102. The narrower light ray angle distribution of the light entering the light guide 102 allows the size of the reflective side surface 110 and the overall dimensions of the light guide 102 to be substantially reduced.
The concentrator 140 is oriented relative to the light guide such that the first portion 114 of the light input to the light guide 102 is incident on the first reflective step 118, and the second portion 115 of the light input to the light guide is incident on the second reflective step 120. The orientation of the concentrator 140 determines an apportionment of the light input into the light guide 102 between the first portion 114 of the light incident on the first reflective step 118 and the second portion 115 of the light incident on the second reflective step 120. In one embodiment, more of the light input to the light guide 102 is incident on the second reflective step 120 than on the first reflective step 118. In such an embodiment, the second portion 115 of the light output through the second output region 128 is greater in intensity than the first portion 114 of the light output through the first output region 126.
Although not illustrated in
Referring again to
As illustrated, the respective light ray angle distributions 154, 156 of the portions 114, 115 of the light reflected by the reflective side surface 110 and output through the output side surface 112 typically overlap. Furthermore, the region 150 of the target surface 134 illuminated by the first portion 114 of the light output through the first output region 126 partially overlaps the region 152 illuminated by the second portion 115 of the light output from the second output region 128 to illuminate a contiguous region 148 of the target surface 134. In other embodiments, the reflective side surface 110 is configured such that the light output through the first output region 126 and the light output through the second output region 128 illuminates respective, non-contiguous regions of the target surface 134.
The lighting assembly 100 may be configured to allow the position of the region 148 of the target surface 134 illuminated by the lighting assembly to be adjustable. In one example, the lighting assembly 100 is rotatable about an axis parallel to the major surfaces 106, 108 and to the mean direction 121 of output side surface 112 to laterally vary the location of the region 148 of the target surface 134 illuminated by the light output through the output side surface 112. In another example, the lighting assembly 100 is rotatable about an axis orthogonal to the major surfaces 106, 108 to longitudinally vary the location of the region 148 of the target surface 134 illuminated by the light output through the output side surface 112. Rotation of the lighting assembly 100 may be performed by movement of one or more structural components (not shown) that retain the lighting assembly. For example, a housing that retains the lighting assembly 100 may be pivoted about one or more axes to adjust the position of the illuminated region 148 of the target surface 134. In another example, components within the housing may allow for pivoting of the lighting assembly 100.
The planar side surface 164 of the substrate 158 is specularly transmissive. Light reflected by the reflective side surface 110 and incident on the planar side surface 164 exits the substrate 158 through the planar side surface 164, enters the output member 160 through the planar side surface 162, and is output through the output side surface 112.
In some embodiments, the substrate 158 and the output member 160 are made from the same material. In other embodiments, the substrate 158 and the output member 160 are made from different materials. In an example, the substrate 158 is made from at least one of polycarbonate, acrylic, and PMMA, and the output member 160 is made from glass.
With reference to
For each concentrator 140, 240, the light input to the first end 142, 242 propagates along the concentrator 140, 240 and is output from the second end 144, 244 into the light guide 102. Concentrator 140 is oriented relative to the light guide 102 such that its longitudinal axis is directed towards the first reflective step 118, and concentrator 240 is oriented relative to the light guide 102 such that its longitudinal axis is directed towards the second reflective step 120. As a result, a majority of the light 114 input to the light guide 102 by the concentrator 140 is incident on the first reflective step 118, reflected, and output through the first output region 126, and a majority of the light 115 input to the light guide 102 by the concentrator 240 is incident on the second reflective step 120, reflected, and output through the second output region 128. Accordingly, the light 114 input to the light guide 102 from light source 104 is mostly output through the first output region 126 having the light ray angle distribution 154, and the light 115 input to the light guide 102 from light source 204 is mostly output through the second output region 128 having the light ray angle distribution 156.
Controller 138 is configured to control the light sources 104, 204. The controller may selectively control the light sources 104, 204 such that both light sources 104, 204 generate light, neither light source 104, 204 generates light, or only one of the light sources 104, 204 generates light. In some embodiments, the controller 138 is further configured to adjustably control the intensity of the light emitted by one or both of the light sources 104, 204.
With reference to
As illustrated, each concentrator 140, 240, 340 is adjacent a respective light source 104, 204, 304. For each concentrator 140, 240, 340, the light input to the first end 142, 242, 342 from the respective light source 104, 204, 304 propagates along the concentrator 140, 240, 340 and is output from the second end 144, 244, 344 into the light guide 102. In some embodiments, each concentrator 140, 240, 340 is oriented relative to the light guide 102 such that a first portion of the light input to the light guide is incident on the first reflective step 112, and a second portion of the light input to the light guide is incident on the second reflective step 120. In other embodiments, some of the concentrators are oriented relative to the light guide 102 such that a majority of the light input to the light guide 102 therefrom is incident on the first reflective step 118, reflected, and output through the first output region 126, while others of the concentrators are oriented relative to the light guide 102 such that the majority of the light input to the light guide 102 therefrom is incident on the second reflective step 120, reflected, and output through the second output region 128.
In the embodiment of
The embodiments described above are directed to single a lighting assembly 100. As described below, multiple instances of lighting assembly 100 may be arranged in any suitable manner, and may be included in a lighting fixture. Multiple instances of lighting assembly 100 provide an increase in the overall intensity of emitted light, and also enable light to be selectively output in different directions.
In other embodiments of the lighting fixture 200, the multiple instances of the lighting assembly 100 are arranged in any suitable shape or pattern.
In the lighting fixture 200, the lighting assemblies 100 may be retained by one or more structural components.
The housing 174 retains a heat sink 180 that is thermally coupled to the light sources 104. The heat sink 180 follows the periphery of the housing 174 at the open end 176 and defines an opening 182 through which the light output by the lighting assemblies 100 passes. In other embodiments, additional thermal management features may be present. For example, an additional heat sink (not shown) may be thermally coupled to the light sources. Additionally, an active cooling element, such as a fan (not shown) or a heat pipe assembly (not shown) can be included in the lighting fixture 300.
The housing 174 further includes a support member 184 configured to mount the lighting fixture 300 to a retaining structure (e.g., a pole, ceiling, wall, etc.). A cover (not shown) may also be mechanically mounted to the support member 184 to cover the housing 174 and provide a desired aesthetic appearance. Accordingly, the lighting fixture 300 may be embodied as an overhead light (e.g., a street light), a hanging light, a ceiling light (e.g., an assembly to fit in a drop-down ceiling or secure flush to a ceiling), a flood light, or any other illumination device.
In the example shown, adjacent ones of lighting assemblies 100 retained in the housing 174 are anti-parallel to one another in an arrangement similar to that described above with reference to
Each lighting assembly 100 includes a substrate 158 that is optically bonded to part of a common output member 161. This embodiment of each lighting assembly 100 is similar to that described above with reference to
The common output member 161 seals the opening 176 of the housing 174 so that the respective substrates 158 are housed in an enclosed environment within the housing. The common output member 161 is typically made of glass, and the respective substrates 158 are typically made of polycarbonate. Light guides are lower in cost to manufacture from polycarbonate than from glass. However, polycarbonate tends to age and degrade in performance faster than glass when exposed to weathering elements (e.g., sun, rain, etc.). Therefore, sealing the housing using a glass common output member 161 provides improved weatherability, while the lower-cost polycarbonate light guides are housed in a protected environment within the housing. In other embodiments, both the common output member 161 and the substrates 158 are made of the same material (e.g., glass, polycarbonate, acrylic, etc.).
The light sources 104 of the lighting fixture 300 are mounted on respective PCBs 172, and the housing 174 includes armatures 178 for supporting and retaining the respective PCBs 172. The PCBs 172 and armatures 178 are thermally conductive and conduct heat generated by the light sources 104. Furthermore, each light source 104 is located on the PCB 172 such that, when the lighting fixture 300 is assembled, the first end 142 of a respective concentrator 140 is juxtaposed thereto, as shown in
Light output from the lighting assemblies 100 passes through the open end 176 of the housing 174 and the opening 182 of the heat sink 180 in two directions opposite one another. With specific reference to
The lighting fixture 300 includes a controller 138 that is configured to selectively control the lighting assemblies 100. The controller 138 may control the light source 104 in accordance with a user input from, for example, a switch (not shown), a knob (not shown), a dial (not shown), a touch screen (not shown) or another suitable device, and/or an input from, for example, one or more sensors (not shown), a timer, (not shown), a remote device (not shown), or an external controller (not shown).
In one example, one or more sensors sense the intensity of ambient light, and the intensity of the light output by the lighting assemblies 100 is controlled in accordance with the intensity of the ambient light. When the intensity of ambient light is greater than a predetermined intensity, the lighting assemblies 100 do not output light. As the intensity of the ambient light decreases progressively below the threshold intensity, a progressively-increasing number of the lighting assemblies 100 are controlled to output light.
In another example, the controller 138 is wirelessly connected (via a transceiver) to a remote control unit (not shown) and the lighting assemblies 100 are controlled remotely via the remote control unit.
The housing 174 additionally includes light guide retaining members 186, 188 for retaining the light guides 102 of the respective lighting assemblies 100. The light guide retaining members 186, 188 are configured to engage retaining members 170, 171, respectively, of the light guides 102 and to align the first end of each concentrator 140 with a respective light source 104.
Light output from the lighting assemblies 100 passes through the opening 176 of the housing 174. With specific reference to
Lighting fixtures in accordance with the present disclosure are configurable for use in various applications.
Other applications are apparent based on using any of the above-noted embodiments.
In this disclosure, the phrase “one of” followed by a list is intended to mean the elements of the list in the alterative. For example, “one of A, B and C” means A or B or C. The phrase “at least one of” followed by a list is intended to mean one or more of the elements of the list in the alterative. For example, “at least one of A, B and C” means A or B or C or (A and B) or (A and C) or (B and C) or (A and B and C).
This application claims the benefit of U.S. Provisional Patent Application No. 61/485,836, filed May 13, 2011, and claims the benefit of U.S. Provisional Patent Application No. 61/515,530, filed Aug. 5, 2011, the disclosures of which are incorporated herein by reference in their entireties.
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Number | Date | Country | |
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20120287668 A1 | Nov 2012 | US |
Number | Date | Country | |
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61515530 | Aug 2011 | US | |
61485836 | May 2011 | US |