Lighting control system with variable arc control including start-up circuit for providing a bias voltage supply

Information

  • Patent Grant
  • 6724152
  • Patent Number
    6,724,152
  • Date Filed
    Friday, July 19, 2002
    24 years ago
  • Date Issued
    Tuesday, April 20, 2004
    22 years ago
  • Inventors
  • Original Assignees
    • (Sun City West, AR, US)
  • Examiners
    • Vo; Tuyet T.
    Agents
    • Miles & Stockbridge P.C.
    • Carmichael; James T.
Abstract
A lighting control system provides variable arc current to one or more fluorescent gas discharge lamps and provides a heating voltage to the lamp electrodes. The system includes a start-up circuit which includes circuitry for providing a starting voltage to an output power conditioning circuit. The latter drives a switching unit to control the application of DC power to the fluorescent gas discharge lamps and to provide an operating voltage to an input power factor correction circuit. The input power factor correction circuit boosts the converted DC power and the operating voltage. The start-up circuit includes a plurality of voltage doubling rectifier circuits and a plurality of zener diodes which receive the operating voltage and are electrically connected to the input power factor correction circuit and the output power conditioning unit so as to provide a regulated bias voltage supply to the output power conditioning unit and to the input power factor correction circuit.
Description




FIELD OF INVENTION




The present invention relates to lighting control systems and, more particularly, relates to a control system for providing variable arc current to one or more fluorescent lamps, including an improved start-up circuit for providing a bias voltage supply to various system components.




BACKGROUND OF THE INVENTION




Fluorescent lamps are gas discharge lamps that are based on Hg vapor which, when excited, provides a low intensity spectral line of visible light and several high intensity lines of ultra-violet light, that are converted to visible light by the phosphor coating on the interior surface of the lamps. Fluorescent lamps were perfected as an alternative to incandescent lamps, and have since replaced the incandescent lamps in most commercial and industrial applications. The fluorescent lamp has a substantially longer life than the incandescent lamp which results in reduced maintenance costs. The fluorescent lamp also provides a more distributive light source which is two to six times more efficient than incandescent lighting in terms of luminous flux per unit of electric power consumed.




Since the fluorescent lamp has no inherent current limiting mechanism when operated by a voltage source, the fluorescent lamp requires an auxiliary device to first ignite the lamp arc and then, after ignition has occurred, to control the amplitude of the arc current. Without an auxiliary device to stabilize or limit the arc current, the lamp arc would exceed its current rating and thus, the fluorescent lamp would be damaged. In conventional systems the auxiliary device has been combined into a single device called a ballast. The ballast provides a means for igniting the lamp arc and also provides a fixed value of arc current to the lamps. A shortcoming of the fixed value of arc current lighting is that it wastes energy. Underlighted conditions are often due to light absorbing dust on the lamp and the deterioration of the phosphor coating on the inside wall of the fluorescent tube. To reduce the effect of the underlighted conditions, designers overlight the area when the lamps are new and lumina are clean so there is still sufficient light remaining when lamp light output reaches depreciated states. Therefore, much of the electric energy that can be saved by using fluorescent lighting is lost due to the industrial practices of maintaining the use of fixed value arc current lamp operation.




One prior art technique used to reduce wasteful overlighting and promote energy savings is disclosed in U.S. Pat. No. 5,483,127 to Widmayer et al. The Widmayer et al. patent discloses a fluorescent lighting control system which automatically adjusts the arc current to a fluorescent gas discharge lamp. The variable arc current lighting system includes a sensor that senses ambient light and the output light of the lamp and provides a corresponding electrical signal to an electronic circuit. The electronic circuit controls the frequency of repetition of alternating on-off periods of electronic switches. As the frequency of switching the electronic switches is increased or decreased, the effective impedance value of the current limiting inductances that are connected in series with each lamp is controlled. Thus, the current amplitude is increased or decreased by controlling the switching frequency of the electronic switches. By reducing the arc current supplied to a fluorescent lamp, the lamp operates at less than rated wattage thereby reducing electrical consumption. The variable-arc lighting system also includes a start-up circuit which provides a voltage supply to the internal electronic circuits. However, this lighting control system is complex, expensive to produce and difficult to troubleshoot and repair.




Another prior art variable-arc lighting system is the Mark VII system made by Precision Lighting, Inc., of Rockville, Md. The Mark VII system operates on the same principle as the Widmayer et al. patent, but has been simplified to reduce cost and size. The Mark VII system includes electronic circuits that control the switching frequency of electronic switches in order to control the arc current in a fluorescent lamp. The Mark VII system also includes a start-up circuit which provides a voltage supply to various internal electronic circuits.




One disadvantage of the start-up circuits in the Widmayer et al. patent and in the Mark VII system is that the start-up circuits are generally unreliable. The start-up circuit includes a power transistor that is driven on and off to provide a voltage supply to the internal electronic circuits. When the start-up circuit has completed its operation, and the ballast is in normal operation, there is a continuous high voltage present on the power transistor. The high voltage exceeds the rating of the power transistor and over a period of time the power transistor can be damaged. Replacing the power transistor with a different type of transistor having higher voltage ratings would require a different control circuit, thus increasing the need for circuit components and, as a result, increasing costs.




Another disadvantage of the start-up circuits in the Widmayer et al. patent and in the Mark VII system is that the power transistor is not always capable of being turned off when the main input voltage source is abnormally low. If the power transistor remains on or in a conducting state for a considerable time period, the electronic elements and circuits which are electrically connected to the power transistors will receive continuous current. These electronic elements and circuits, and the transistor itself, can be damaged as a result of overheating due to the continuous current flow.




A further disadvantage of the start-up circuits in the Widmayer et al patent and in the Mark VII system is that the start-up circuit includes a single rectifier bridge in order to provide a bias voltage to multiple electronic circuits and as a consequence, the multiple electronic circuits are not electrically isolated from each other, so that the unequal voltage requirements of the different circuits is not easily provided for.




SUMMARY OF THE INVENTION




In accordance with the present invention, there is provided a control system for providing variable arc current control of a lighting system, said control system comprising: an input power factor correction means including means for converting AC power from an AC power source into converted DC power, said input power factor correction means boosting said converted DC power so as to provide boosted converted DC power; a lamp unit comprising at least one fluorescent gas discharge lamp; switching means for controlling application of said boosted converted DC power to said lamp unit; an output power conditioning means, connected to said input power factor correction means and to said switching means, for controlling operation of said switching means so as to control application of said converted DC power to said lamp unit; and




a start-up circuit including a starting means for providing a starting voltage to said output power conditioning means, said start-up circuit further comprising a plurality of voltage doubling rectifier circuits for providing a bias voltage supply to said output power conditioning means and to said input power factor correction means.




Advantageously, one of the plurality of voltage doubling rectifier circuits of the start-up circuit is electrically connected to the input power factor correction means and a further one of the plurality of voltage doubling rectifier circuits of the start-up circuit is electrically connected to the output power conditioning means.




Preferably, one of the plurality of voltage doubling rectifier circuits comprises a first pair of diodes and a further one of said plurality of voltage doubling rectifier circuits comprises a second pair of diodes.




Preferably, the starting means includes a resistor electrically connected in series with a capacitor for providing a starting voltage to the output power conditioning means.




Advantageously, the start-up circuit includes a first zener diode electrically connected to the input power factor correction means so as to limit and regulate said bias voltage supply and the start-up circuit also includes a second zener diode electrically connected to the output power conditioning means so as to limit and regulate said bias voltage supply.




Advantageously, at least one fluorescent gas discharge lamp includes electrodes and the output power conditioning means supplies a heating voltage for said electrodes of said at least one arc discharge lamp.




Preferably, the output power conditioning means supplies arc current for said lamp unit and the input power factor correction means and the output power conditioning means comprise integrated circuits.




Advantageously, the switching means provides alternate application of positive and negative DC voltages to the lamp unit.




Preferably, the input power factor correction means includes an analog multiplier connected to a switching transistor for driving said switching transistor with a variable frequency pulse in order to control boosting of said converted DC power.




Advantageously, the output power conditioning means further comprises a feedback means for sensing light of said lamp unit and automatically adjusting the current level supplied to said lamp unit in accordance with the sensed light of said lamp unit.




Preferably, said feedback means includes at least one photoresistor electrically connected to at least one capacitor in order to form an RC time constant circuit.




In accordance with another aspect of the invention, there is provided a control system for providing variable arc current control of a lighting system, said control system comprising: an input power factor correction means including a means for converting AC power from an AC power source into converted DC power, said input power factor correction means boosting said converted DC power so as to provide boosted converted DC power; at least one lamp unit comprising at least one fluorescent gas discharge lamp including electrodes; a main output transformer having a primary winding and at least one secondary winding, said primary winding being connected to said input power factor correction means and said at least one secondary winding being connected to said electrodes and to said at least one lamp unit; a switching means connected to said primary winding of said main output transformer; output power conditioning means, connected to said input power factor correction means, and to said switching means, for controlling said switching means to provide voltage to said primary winding of said main output transformer so as to produce a resultant voltage on said at least one secondary winding of said main output transformer and thus provide a heating voltage to said electrodes and variable arc current to said at least one lamp unit; and




a start-up circuit including a starting means for providing a starting voltage to said output power conditioning means, said start-up circuit further comprising a plurality of voltage doubling rectifier circuits for providing a bias voltage supply to said output power conditioning means and to said input power factor correction means.




Preferably, the starting means includes a resistor electrically connected in series with a capacitor for providing a starting voltage to the output power conditioning means.




Advantageously, the start-up circuit includes a first zener diode electrically connected to the input power factor correction means so as to limit and regulate said bias voltage supply and the start-up circuit includes a second zener diode electrically connected to said output power conditioning means so as to limit and regulate said bias voltage supply.




In accordance with a further aspect of the invention, there is provided a control system for providing variable arc control of a lighting system including at least one lamp unit, said control system comprising: converting means for converting AC power from an AC power source into converted DC power, said converting means including an input power factor correction means for boosting said converted DC power to produce boosted DC power; switching means for controlling application of said converted DC power to the at least one lamp unit;




output power conditioning means connected to said switching means for controlling operation of said switching means; and




a start-up circuit connected to said input power factor correction means and to said output power conditioning means, said start-up circuit including:




a starting means for providing a starting voltage to said output power conditioning means so as to control said switching means to provide an operating voltage to said input power factor correction means to produce a boosted operating voltage;




a first voltage doubling rectifier circuit and a first zener diode electrically connected to said input power factor correction means for receiving said boosted operating voltage and for providing a regulated bias voltage supply to said input power factor correction means; and




a second voltage doubling rectifier circuit and a second zener diode electrically connected to said output power conditioning means for receiving said boosted operating voltage and for providing a regulated bias voltage supply to said output power conditioning means.




Further features and advantages of the present invention will be set forth in, or apparent from, the detailed description of preferred embodiments thereof which follows.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a block diagram showing the basic components of a light control system incorporating a start-up circuit in accordance with a preferred embodiment of the invention;





FIG. 2

is a schematic diagram of the lighting control system of

FIG. 1

, illustrating a preferred embodiment thereof.











DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION




Referring to

FIGS. 1 and 2

, there is shown a control system for providing variable arc control of a lighting system. The control system, which is generally denoted


10


, basically comprises an input power section


12


which includes a power converter


14


for converting AC power to DC power. The power converter


14


is electrically connected to an AC power source


16


. As shown in

FIG. 2

, power converter


14


comprises a thermistor TH


1


to limit inrush current amplitude upon application of input power, a varactor V


1


, for protecting the control system


10


from input transients, a fuse F


101


to prevent combustion of the circuit board and possible danger of fire to nearby materials in the event of a major circuit failure, energy storage capacitors C


105


and C


106


, high frequency suppression capacitor C


118


, inductors L


101


and L


102


, radio frequency suppression capacitors C


101


, C


102


and C


109


, a bridge rectifier D


101


, diode D


102


, and resistors R


101


and R


102


, all of which are electrically connected as shown in FIG.


2


.




The power converter


14


uses the bridge rectifier D


101


to rectify input AC power from source


16


into converted DC power. Capacitors C


103


and C


104


are electrically connected to the bridge rectifier D


101


to filter noise and radio interference. However, capacitors C


103


and C


104


provide no significant DC filtering. The converted DC power is subsequently fed to inductor L


102


.




The power section


12


also includes an input power factor correction section


18


. The input power factor correction section


18


comprises a power factor correcting integrated circuit IC


101


, resistors R


103


-R


109


, and R


120


used in combination with capacitors C


107


-C


109


to provide time constants, voltage division and current limiting, and a switching transistor Q


101


, all electrically connected as shown in FIG.


2


. The switching transistor Q


101


is also connected to inductor L


102


of the power converter


14


. In a non-limiting example, the power factor correcting circuit IC


101


may comprise integrated circuit, L6560, which is manufactured by the STMicroelectronics Corporation, although, of course, other standard power factor correction circuits can also be used.




The input power factor correction section


18


operates as a boost converter which is capable of absorbing energy from the AC power source


16


where the instantaneous voltage varies over a wide range, and to supply an output voltage that is greater than the highest value of the input voltage. The input power factor correction section


18


controls the on and off time period of the switching transistor Q


101


. Transistor Q


101


is controlled to connect and disconnect one side of inductor L


102


directly across the input voltage supply in order to cause the inductor current to increase as long as Q


101


is conducting. Following this, conduction in Q


101


is terminated, allowing the drain voltage to rise until current flows through diode D


102


into an output storage capacitor C


118


. Current through inductor L


102


increases from zero to a maximum value while the switching transistor Q


101


is on. The current through inductor L


102


then decreases to zero when the switching transistor Q


101


is nonconducting or off, in accordance with the relationship di/dt=E/L. The positive output of the bridge rectifier D


101


is connected to the input side of the inductor L


102


while the negative output of the bridge rectifier D


101


is connected to the source or emitter of the switching transistor Q


101


and to the negative side of the output storage capacitor C


118


.




The input power factor correction section


18


boosts the converted DC power by driving the switching transistor Q


101


on and off with a variable frequency square wave. The switching transistor Q


101


is driven on and off in the order of 20,000 to 50,000 times per second, with a variable pulse width. The pulse width is adjusted so as to cause the average current in inductor L


102


to vary in a manner that is proportional to the instantaneous value of the rectified voltage on the output of the bridge rectifier D


101


. The pulse width is simultaneously adjusted as required to maintain the DC voltage present on the output high frequency suppression capacitor C


118


at a constant value, that value being chosen larger than the maximum expected value of voltage to be supplied by the input bridge rectifier D


101


.




A sample of the input voltage is taken from the bridge rectifier D


101


and fed to one input of an analog multiplier, which is included in the input power factor correction section


18


. Another input of the analog multiplier receives an error signal that is proportional to the difference between the average voltage present on the output capacitor C


118


and the pre-set value of said voltage for which the system is designed. After receiving the sample and error signal, the analog multiplier generates a corresponding analog signal with a similar wave shape as that of the bridge rectifier D


101


output voltage but varying in amplitude according to the value of the error signal. The analog signal is used to modulate the pulse width, which drives switching transistor Q


101


.




Pulse width control is accomplished on the basis of sensing the rising source current of the power switching transistor Q


101


while the switching transistor Q


101


is conducting, and subsequently terminating each gate driven pulse when the source current reaches a value that is proportional to the analog multiplier output voltage. The switching transistor Q


101


remains off until a signal, which is obtained from a sensing winding on the inductor L


102


, is detected by the power factor correcting circuit IC


101


. The signal occurs when the current in the inductor L


102


has decayed to essentially zero and a reverse voltage occurs across the output diode D


102


. The signal from the sensing winding of inductor L


102


then drops from a positive value to approximately zero and at that point, the switching transistor Q


101


is turned on. In this mode of operation, the average inductor L


102


current is not determined specifically, but it is assumed that if the switching transistor Q


101


is turned on at the exact time that the inductor L


102


current has fallen to zero, the average current will be linearly proportional to the peak current which is sensed directly. It will be appreciated to one of ordinary skill in the art that although the power converter means


14


and the input power factor correction section


18


are shown as two separate circuits in

FIG. 2

, it is possible to combine the two circuits into a single circuit or unit.




The control system


10


further comprises an output power section


22


which includes, as shown in

FIG. 2

, a switching unit


24


, a main output transformer


26


and an output power conditioning control section


28


. The control system


10


also comprises a lamp unit


30


which is electrically connected to a plurality of secondary windings of the main output transformer


26


(FIG.


2


). The lamp unit


30


includes at least one fluorescent gas discharge lamps


32


, such a lamp being hereafter referred to as an FGDL. Each individual FGDL


32


includes heating electrodes.




As shown in

FIG. 2

, the switching unit


24


comprises a half bridge which includes power transistors Q


104


and Q


105


. The switching unit


24


also includes resistors R


116


, R


119


, R


121


and R


122


and capacitor C


117


, all of which are electrically connected as shown in FIG.


2


. The switching unit


24


is connected to the input power factor correction section


18


, via input lead


34


, and to the main output transformer


26


, via output lead


36


. In addition, the switching unit


24


is connected to the output power conditioning control section


28


.




The main output transformer


26


comprises a primary winding


26




a


and a plurality of secondary windings, as shown. One side of the primary winding


26




a


is electrically connected to the power converter


14


and the other side of the primary winding


26




a


is electrically connected to output lead


36


of the switching unit


24


. Each one of the secondary windings supplies a heating voltage on a respective output line


37


to an electrode of a corresponding FGDL


32


. An arc control voltage is supplied from the secondary windings of transformer


26


on a respective output line


39


to a corresponding FGDL


32


.




Providing a heating voltage to the electrodes of the FGDL


32


is essential to improving the life of the FGDL


32


. The heating voltage is applied to the electrodes of FGDL


32


prior to arc ignition of the FGDL


32


.




The arc current supplied over respective lines


39


to each corresponding FGDL


32


passes through individual current limiting inductors L


103


through L


106


, as shown. Individual current limiting inductors L


103


-L


106


are respectively connected to corresponding FGDL


32


in order to protect each FGDL


32


from damage as a result of high arc current, and facilitate the control of arc current by changing the frequency. The arc current is adjusted by the output power conditioning section


28


which controls the switching frequency of the power transistors Q


104


and Q


105


. The current limiting inductors L


103


-L


06


present an impedance that varies in direct proportion to the frequency, with the resulting current varying in an inverse proportion.




The output power conditioning section


28


comprises an output control integrated circuit IC


102


which includes a driving circuit combined with an oscillating circuit. The output power conditioning control section


28


also comprises resistors R


117


and R


118


, capacitor C


116


and photoresistors P


101


and P


102


, all of which are electrically connected as shown in FIG.


2


. In a non-limiting example, the output control circuit IC


102


may comprise integrated circuit L6569A which is manufactured by the STMicroelectronics Corporation.




The output control circuit IC


102


drives power transistors Q


104


and Q


105


so as to alternately switch the output lead


36


between a positive DC input voltage and the negative return. The DC component is blocked by a coupling or blocking capacitor circuit which consists of two energy storage capacitors C


105


and C


106


electrically connected in series. The alternate switching of output lead


36


produces a square wave voltage which is centered around zero and is applied to the primary winding of the main output transformer


26


. As shown in

FIG. 2

, one side of the primary winding of the main output transformer


26


is connected to the switching means


24


, via the output lead


36


, and the other side of the primary winding is connected to the DC blocking or coupling capacitors C


105


and C


106


.




An RC time constant circuit determines the frequency at which the output control circuit IC


102


drives the power transistors Q


104


and Q


105


. Both the resistor (R) and capacitor (C) components are external to the output control circuit IC


102


. The RC time constant circuit includes a feedback sensing means. In the non-limiting example illustrated, the feedback sensing means includes photoresistors P


101


and P


102


which are connected to resistors R


117


and R


118


and capacitor C


116


. The photoresistors P


101


and P


102


are physically positioned near to the FGDL


32


in order to sense a summation of the output light produced by the FGDL


32


and the ambient light arriving from other sources. As the light produced by the FGDL


32


increases, the resistance of each of the photoresistors P


101


and P


102


decreases in value. The decrease in value of the resistance of the photoresistors P


101


and P


102


causes the output control circuit IC


102


to increase the switching frequency of the power transistors Q


104


and Q


105


thereby reducing output current and the amount by which the output light of the FGDL


32


will increase. It will be appreciated by those of ordinary skill in the art that other circuit elements and configurations could be used to sense the output light of the FGDL


32


in order to control the switching frequency of the power transistors Q


104


and Q


105


.




The output control circuit IC


102


is isolated from the floating source electrode of the power transistor Q


104


by a special high side driver included in IC


102


. The output control circuit IC


102


includes a timing section which serves to alternately turn each power transistor Q


104


and Q


105


on and off. Power transistor Q


104


is turned off a short time before power transistor Q


105


is turned on, and power transistor Q


105


is turned off a short time before power transistor Q


104


is turned on. This driving sequencing of the power transistors Q


104


and Q


105


allows for inductive commutation of the output voltage with minimal power dissipation in the power transistors Q


104


and Q


105


, thereby avoiding any possibility of simultaneous conduction in the two power transistors Q


104


and Q


105


since this would destroy the power transistors.




In summary, adjusting the brightness of the FGDL


32


is accomplished by varying the arc current to the FGDL


32


and as described above, and adjusting the arc current to the FGDL


32


is accomplished by varying the switching frequency of the power transistors Q


104


and Q


105


.




As described above in connection with

FIG. 1

, the control system


10


, as shown in

FIG. 2

, includes a start-up circuit


38


for providing a low voltage supply or bias supply to the power factor correcting circuit IC


101


of the input power factor correction section


18


and to the output control circuit IC


102


of the output power conditioning section


28


.




The start-up circuit


38


includes resistors R


110


-R


114


, capacitors C


110


-C


115


, C


119


, rectifying diodes D


103


-D


106


, and zener diodes Z


101


and Z


102


, all electrically connected as shown in FIG.


2


. The start-up circuit


38


derives its source voltage from one of the secondary windings of the main output transformer


26


. Voltage doubling rectifier circuits are electrically connected to a secondary winding of the main output transformer


26


in order to rectify the voltage present on the secondary winding. A first one of these voltage doubling rectifier circuits, which includes rectifying diodes D


103


and D


104


, is connected to the input power factor correction section


18


in order to provide a bias voltage supply to the power factor correcting circuit IC


101


. A second voltage doubling rectifier circuit, which includes rectifying diodes D


105


and D


106


, is connected to the output power conditioning section


28


in order to provide a bias voltage supply to the output control circuit IC


102


. Separate voltage doubling rectifier circuits are used for the input power factor correction section


18


and the output power conditioning section


28


in order to isolate the two sections from each other and to minimize pre-start current. The voltage doubling configuration is employed here to take advantage of the property of having a single driving input connection into which current limiting impedances can readily be inserted.




The start-up circuit


38


utilizes the hysteretic property of the output control circuit IC


102


. The start-up circuit includes starting circuitry comprising resistor R


110


and capacitor C


119


. Resistor R


110


is electrically connected to the input power factor correction section


18


and power converter


14


. The resistor R


110


is electrically connected in series with capacitor C


119


and both the resistor R


110


and capacitor C


119


are connected to the output power conditioning section


28


. At initial start-up, current flows through resistor R


110


and capacitor C


119


, the current charges capacitor C


119


and a starting voltage is supplied to operate the output control circuit IC


102


. The starting voltage supplied to the output control circuit IC


102


is reduced but is sufficient to operate the circuit. After being supplied with a starting voltage, the output control circuit IC


102


alternately drives power transistors Q


104


and Q


105


in order to provide an AC voltage across the primary winding


26




a


of the main output transformer


26


, which results in a corresponding voltage on the secondary windings of the main output transformer


26


.




The corresponding voltage produced on the secondary winding


40


of transformer


26


provides an operating voltage for the start-up circuit


38


. The first voltage doubling rectifier circuit, which comprises rectifying diodes D


103


and D


104


, is electrically connected to a secondary winding of the main output transformer


26


denoted


40


and because the operating voltage is provided across the secondary winding


40


, the first voltage rectifier circuit receives the operating voltage. The first voltage doubling rectifier circuit provides a bias voltage to the power factor correcting circuit IC


101


.




In addition, the second voltage doubling rectifier circuit, which comprises rectifying diodes D


105


and D


106


, is also electrically connected to the secondary winding


40


of the main output transformer


26


and because the operating voltage is provided across the secondary winding


40


, the second voltage rectifier circuit also receives this operating voltage. The second voltage doubling rectifier circuit provides a bias voltage to the output control circuit IC


102


.




When the input power factor correction section


18


is fully operating, the converted DC power is then boosted to a final value which is applied across the primary winding of the main output transformer


26


via the switching unit


24


. The boosted converted DC power on the primary winding


26




a


of the main output transformer


26


produces a corresponding boosted operating voltage on the secondary windings of the main output transformer


26


. Because the voltage doubling rectifier circuits are connected to one of the secondary windings (winding


40


), a safe bias voltage is provided to both the input power factor correction section


18


and the output power conditioning section


28


. The boosted operating voltage is sufficient to ignite the FGDL


32


.




There is a substantial difference in the voltage supplied to the output power conditioning section


28


between the time of first start-up and the time when the input power factor correction section


18


boosts the voltage present on output capacitor C


118


. When the input power factor correction section


18


boosts the converted DC power, the switching unit


24


receives a higher voltage supply than at initial start-up. When the first few pulses of voltage are applied to the primary winding of the main output transformer


26


, there is effectively a DC component of the voltage that is applied across the primary winding due to the unipolar nature of the first one half cycle that is generated. This component could saturate the main output transformer


26


core and possibly damage the switching unit


24


. The start-up sequence described above is designed to prevent such damage from occurring, by allowing the first pulses to occur under conditions of a voltage level that is less than the normal running value.




As shown in

FIG. 2

, the start-up circuit


38


includes impedance elements C


111


, C


112


, R


111


, R


112


, C


113


, C


114


, R


113


, and R


114


, which are connected between the secondary winding of the main output transformer


26


and rectifying diodes D


103


-D


106


. The shunt regulating elements Z


01


and Z


102


regulate and limit the bias voltage supplied to the power factor correcting circuit IC


101


and the output control circuit IC


102


. The values of the impedance elements are selected to provide sufficient voltage to operate the output control circuit IC


102


and the power factor correcting circuit IC


101


before the boost operation is initiated and to limit the currents supplied to the regulating elements for the power factor correcting circuit IC


101


and the output control circuit IC


102


when the boosting begins.




Although the invention showed is evident from the foregoing, briefly summarizing the overall operation, AC input power is first converted to DC power by converter


14


. Current flows through resistor R


110


and capacitor C


119


. As a result of current flowing through capacitor C


119


, capacitor C


119


is charged and provides a starting voltage to the output control circuit IC


102


. The output control circuit IC


102


alternately drives power transistors Q


104


and Q


105


in order to provide converted DC power across the primary winding


26




a


of the main output transformer


26


so as to produce a resultant operating voltage on a secondary winding


40


of the main output transformer


26


. Rectifying diodes D


103


-D


106


receive the operating voltage and provide a bias voltage to the power factor correction circuit IC


101


and the output power control circuit IC


102


. The power factor correction circuit IC


101


receives the bias voltage and drives switching transistor Q


101


in order to connect and disconnect inductor L


102


to and from the converted DC power so as to produce boosted converted DC power. The boosted converted DC power is applied across the primary winding


26




a


of the main output transformer


26


so as to provide a resultant boosted operating voltage on the secondary winding


40


of the main output transformer


26


. Zener diodes Z


101


and Z


102


are electrically connected to the power factor correcting circuit IC


101


and the output control circuit IC


102


, respectively. The zener diodes Z


101


and Z


102


receive the operating voltage and the boosted operating voltage and regulate and limit the operating voltage and the boosted operating voltage in order to provide a bias voltage to the power factor correcting circuit IC


101


and the output control circuit IC


102


.




Although the invention has been described above in relation to preferred embodiments thereof, it will be understood by those skilled in the art that variations and modifications can be effected in these preferred embodiments without departing from the scope and spirit of the invention.



Claims
  • 1. A control system for providing variable arc current control of a lighting system, said control system comprising:an input power factor correction means including means for converting AC power from an AC power source into converted DC power, said input power factor correction means boosting said converted DC power so as to provide boosted converted DC power; a lamp unit comprising at least one fluorescent gas discharge lamp; switching means for controlling application of said boosted converted DC power to said lamp unit; an output power conditioning means, connected to said input power factor correction means and to said switching means, for controlling operation of said switching means so as to control application of said converted DC power to said lamp unit; and a start-up circuit including a starting means for providing a starting voltage to said output power conditioning means, said start-up circuit further comprising a plurality of voltage doubling rectifier circuits for providing a bias voltage supply to said output power conditioning means and to said input power factor correction means.
  • 2. The control system according to claim 1, wherein said at least one fluorescent gas discharge lamp includes electrodes and said output power conditioning means supplies a heating voltage for said electrodes of said at least one arc discharge lamp.
  • 3. The control system according to claim 1, wherein said output power conditioning means supplies arc current for said lamp unit.
  • 4. The control system according to claim 1, wherein said input power factor correction means and said output power conditioning means comprise integrated circuits.
  • 5. The control system according to claim 1, wherein said switching means provides alternate application of positive and negative DC voltages to said lamp unit.
  • 6. The control system according to claim 1, wherein said output power conditioning means further comprises a feedback means for sensing light of said lamp unit and automatically adjusting the current level supplied to said lamp unit in accordance with the sensed light of said lamp unit.
  • 7. The control system according to claim 1, wherein said input power factor correction means includes an analog multiplier connected to a switching transistor for driving said switching transistor with a variable frequency pulse in order to control said boosting of said converted DC power.
  • 8. The control system according to claim 7, wherein said feedback means includes at least one photoresistor electrically connected to at least one capacitor in order to form an RC time constant circuit.
  • 9. The control system according to claim 1, wherein one of said plurality of voltage doubling rectifier circuits of said start-up circuit is electrically connected to said input power factor correction means.
  • 10. The control system according to claim 9, wherein a further one of said plurality of voltage doubling rectifier circuits of said start-up circuit is electrically connected to said output power conditioning means.
  • 11. The control system according to claim 10, wherein said one of said plurality of voltage doubling rectifier circuits comprises a first pair of diodes.
  • 12. The control system according to claim 11, wherein said further one of said plurality of voltage doubling rectifier circuits comprises a second pair of diodes.
  • 13. The control system according to claim 12, wherein said starting means includes a resistor electrically connected in series with a capacitor for providing said starting voltage to said output power conditioning means.
  • 14. The control system according to claim 13, wherein said start-up circuit includes a first zener diode electrically connected to said input power factor correction means so as to limit and regulate said bias voltage supply.
  • 15. control system according to claim 14, wherein said start-up circuit includes a second zener diode electrically connected to said output power conditioning means so as to limit and regulate said bias voltage supply.
  • 16. A control system for providing variable arc current control of a lighting system, said control system comprising:an input power factor correction means including a means for converting AC power from an AC power source into converted DC power, said input power factor correction means boosting said converted DC power so as to provide boosted converted DC power; at least one lamp unit comprising at least one fluorescent gas discharge lamp including electrodes; a main output transformer having a primary winding and at least one secondary winding, said primary winding being connected to said input power factor correction means and said at least one secondary winding being connected to said electrodes and to said at least one lamp unit; a switching means connected to said primary winding of said main output transformer; output power conditioning means, connected to said input power factor correction means, and to said switching means, for controlling said switching means to provide voltage to said primary winding of said main output transformer so as to produce a resultant voltage on said at least one secondary winding of said main output transformer and thus provide a heating voltage to said electrodes and variable arc current to said at least one lamp unit; and a start-up circuit including a starting means for providing a starting voltage to said output power conditioning means, said start-up circuit further comprising a plurality of voltage doubling rectifier circuits for providing a bias voltage supply to said output power conditioning means and to said input power factor correction means.
  • 17. The control system according to claim 16, wherein said starting means includes a resistor electrically connected in series with a capacitor for providing a starting voltage to said output power conditioning means.
  • 18. The control system according to claim 16, wherein said start-up circuit includes a first zener diode electrically connected to said input power factor correction means so as to limit and regulate said bias voltage supply.
  • 19. The control system according to claim 16, wherein said start-up circuit includes a second zener diode electrically connected to said output power conditioning means so as to limit and regulate said bias voltage supply.
  • 20. A control system for providing variable arc control of a lighting system including at least one lamp unit, said control system comprising:converting means for converting AC power from an AC power source into converted DC power, said converting means including an input power factor correction means for boosting said converted DC power to produce boosted DC power; switching means for controlling application of said converted DC power to the at least one lamp unit; output power conditioning means connected to said switching means for controlling operation of said switching means; and a start-up circuit connected to said input power factor correction means and to said output power conditioning means, said start-up circuit including: a starting means for providing a starting voltage to said output power conditioning means so as to control said switching means to provide an operating voltage to said input power factor correction means to produce a boosted operating voltage; a first voltage doubling rectifier circuit and a first zener diode electrically connected to said input power factor correction means for receiving said boosted operating voltage and for providing a regulated bias voltage supply to said input power factor correction means; and a second voltage doubling rectifier circuit and a second zener diode electrically connected to said output power conditioning means for receiving said boosted operating voltage and for providing a regulated bias voltage supply to said output power conditioning means.
US Referenced Citations (4)
Number Name Date Kind
5483127 Widmayer et al. Jan 1996 A
5568041 Hesterman Oct 1996 A
6011357 Gradzki et al. Jan 2000 A
6049472 Suzuki et al. Apr 2000 A