This invention generally relates to lighting controllers, more particularly to electronic ballast circuits, sometimes referred to as electronic control gears (ECG) for gas discharge lamps.
The use of a SEPIC (Single-Ended Primary Inductance Converter) converter a fluorescent lamp ballast circuit is described in “SEPIC converter to perform power factor correction in a ballast for fluorescent lamps”, O. Busse, S. Mayer, B. Schemmel, A. Storm (Osram GmbH), IEEE Reference 01518852. This describes a standard circuit of a ballast for fluorescent lamps comprising a boost converter followed by a half bridge, one of the disadvantages of the boost converter being that the dc output voltage is always greater than the dc input voltage. The paper describes the use of a SEPIC converter which enables the dc output voltage driving the half bridge to be greater or less than the input voltage thus providing increased flexibility. However this arrangement is relatively complex.
An alternative topology is described in “A high-power-factor electronic ballast using a flyback push-pull integrated converter”, R. N. do Prado, S. A. Bonaldo, IEEE Transactions on Industrial Electronics, Vol. 46, No. 4, August 1999, IEEE reference 00778245. However this configuration has the disadvantage that, because of the flyback configuration, the input current waveform is discontinuous and hence the conducted emissions are high.
Another paper, “A practical comparison among high-power-factor electronic ballasts with similar ideas”, A. R. Seidel, F. E. Bisogno, T. B. Marchasan, and R. N. do Prado, IEEE Transactions on Industry Applications, Vol. 41, No. 6, November/December 2005, IEEE Reference 01542311, compares topologies including a boost half-bridge, a flyback half-bridge, a boost push-pull, and a flyback push-pull, recommending the flyback push-pull. Further background prior art can be found in U.S. Pat. No. 6,741,040, U.S. Pat. No. 6,690,122, EP 1 209 954A, GB 2,415,842A, U.S. Pat. No. 6,225,753, and “Coupled inductor design”, L. Dixon, UNITRODE Power Supply Design Seminar Manual SEM-900, Topic 8.
The field of lighting controllers continues to provide a need for lower cost, higher efficiency design.
According to a first aspect of the invention there is therefore provided an electronic ballast for a gas discharge lamp, the electronic ballast comprising: a power input circuit to provide a dc voltage supply; a SEPIC converter having a converter input coupled to said dc voltage supply and having a dc voltage output; and a push-pull output stage coupled to said dc voltage output to provide an ac voltage for driving said lamp, said push-pull output stage comprising a pair of inductive elements each having a first connection to one another and to said dc voltage output and a second connection to a respective switch.
In embodiments the above-described arrangement enables a simple, low-cost design with a single high-voltage switching device whilst at the same time providing a high power factor and, in embodiments, a substantially continuous input current. Thus in some particularly preferred embodiments the SEPIC converter includes an active switch which also serves as one of the switches for the pair of inductive elements of the push-pull output stage. In some embodiments the other of the switches for the pair of inductive elements is provided by a passive element, more particularly a diode; in other embodiments a second active switch, preferably also shared with the SEPIC converter, is employed. This latter arrangement facilitates variation of the duty cycle of the SEPIC converter above 0.5, for example substantially over the range 0 to 1, enabling the dc output voltage of the SEPIC conductor to be greater or less that the dc output voltage. In embodiments the active switch comprises the transistor; in some particularly preferred embodiments a bipolar transistor although a MOS switching device may also be employed.
In embodiments the active switch of the SEPIC converter is coupled by a rectifier to one of the pair of inductive elements, to restrict current flow from a switched node of the SEPIC converter directly to the push-pull output stage inductors. In some particularly preferred embodiments a further rectifier is included between the active switch of the SEPIC converter and a coupling capacitor (in series between the dc input and the dc output of the SEPIC converter), to restrict current flow back from the push-pull output stage to the switched node and then on through the coupling capacitor.
In some preferred embodiments to reduce electromagnetic interference (EMI), sometimes referred to as conducted emissions, the two inductors of the SEPIC converter share a common core and are configured to steer ripple current from an input, series conductor to an output, parallel inductor. Broadly speaking this can be achieved by providing an air gap in the common core and winding the parallel inductor around the core over the air gap and the series inductor over the parallel inductor so that the series inductor couples less to the magnetic field “escaping” at the air gap. This ripple reduction is based on the recognition that a significant source of noise derives from high frequency ripple current drawn from the main supply by switching of the active device.
Embodiments of the electronic ballast include a controller to drive the active switch, the controller having a variable frequency so that one frequency may be employed to strike the discharge lamp and a second to run the discharge lamp once lit. Preferably the controller is also able to adjust a duty cycle of the drive to the active switch and hence vary the output voltage of the SEPIC converter and the brightness of the gas discharge (fluorescent) lamp.
Embodiments of the ballast are suitable for driving a fluorescent lamp with a pair of lamp filaments, one at either end. Preferably these are heated initially to emit electrons to strike the lamp by passing a current through the filaments for a period of order 0.5 to 2 seconds. This may be achieved by employing a lamp circuit comprising a series inductor coupled between a first ac voltage output from the push-pull output stage and a first of the lamp filaments, a series capacitor coupled between a second ac voltage output of the push-pull output stage and a second of the lamp filaments, and a parallel capacitor across the lamp filaments. In this way by operating the controller at a frequency not equal to (in particular above, for example about 80 KHz) a resonant frequency (for example 50 KHz) of the series inductor and parallel capacitor a relatively large preheating current flows through the filaments. Reducing the frequency towards resonance increases the voltage across the lamp and causes the lamp to strike (at resonance the impedance of the series inductance and parallel capacitance effectively cancel out, providing a high voltage across the lamp). Once the lamp has struck it behaves as a low resistance between the filaments. If the frequency is then increased the impedance of the choke in the lamp current increases, reducing the voltage across the lamp and dimming the lamp.
The skilled person will appreciate that a large number of different configurations may be employed for coupling the push-pull output stage to the lamp (or to multiple lamps), including single and multiple transformer couplings, tappings on the pair of inductive elements and the like. The skilled person will understand that the pair of inductive elements may comprise a single inductor with a centre tap.
In some preferred embodiments the electronic ballast is configured for mains operation and includes a circuit to rectify an input mains voltage to generate the dc supply to the SEPIC converter. However in other applications this dc supply may be provided from a battery, for example using an inverter.
In another aspect the invention provides an electronic ballast for a gas discharge lamp, comprising: a first dc-to-dc switching power supply stage having a dc voltage input, a dc voltage output, and a storage capacitor coupled to said dc voltage output; a second dc-to-ac switching power supply stage having a dc voltage input coupled to said dc voltage output of said dc-to-dc switching power supply stage and an ac voltage output for driving said lamp; wherein said electronic ballast includes a single controlled active switch shared between said dc-to-dc switching power supply stage and said dc-to-ac switching power supply stage; and wherein said first dc-to-dc switching power supply stage includes a coupling capacitor coupled in series between said dc voltage input of said dc-to-dc switching power supply stage and said storage capacitor, said coupling capacitor having a capacitance of less than half a capacitance of said storage capacitor.
The low value of the coupling capacitor relative to the storage (output) capacitor helps to reduce a surge in input current (which stresses the components) when the lamp is first switched on. Preferably the capacitance of the coupling capacitor is less than 1/10 that of the storage capacitor.
In some preferred embodiments the controllable active switch has a control terminal (for example a gate or base terminal of a MOS or bipolar switching transistor) which is configured for ground-referenced control. Thus where the switching device comprises a transistor one terminal of the transistor, for example an emitter or source terminal, is at or close to ground potential. This facilitates driving the active switch.
In embodiments the dc-to-dc switching stage comprises a SEPIC converter with a dc output to a push-pull stage driving a lamp circuit and lamp. As we describe later, the push-pull stage and the SEPIC converter may share a common controllable switch, thus enabling the construction of a single switch converter; in embodiments the switch may be ground-referenced. Further, the SEPIC converter may comprise an input to which is coupled a series inductor, an (the) active switch being connected across this. At the active switch/inductor node a series coupling capacitor delivers power to a parallel inductor (connected between the far side of the coupling capacitor from the input and the second input connection, generally ground) and then a series diode provides rectified power to an output (storage) capacitor connected across the output of the SEPIC converter (one connection to the diode, one to a common input-output connection, generally ground). A boost converter can, however, suffer from a current in-rush problem and although this can be addressed by incorporating a series resistive device into the circuit this is inefficient. Therefore in some preferred embodiments we employ a relatively small coupling capacitor in series with a relatively larger output capacitor which, in the context of the above-described arrangement, addresses this problem. In embodiments the push-pull stage may comprise a see-saw arrangement with switched, opposite-polarity inductors.
In a still further aspect the invention provides a lighting controller for a gas discharge lamp, the lighting controller comprising: a mains power supply input; a mains rectifier circuit coupled to said mains power supply input and having a rectified mains voltage output; a first inductor having an input side coupled to said rectified mains voltage output and an output side; a controllable switch coupled in parallel between said output side of said first inductor and a ground connection of said rectified mains voltage output; a coupling capacitor having an input side coupled to said output side of said first inductor and having an output side; a second inductor coupled in parallel between said output side of said coupling capacitor and said ground connection; a first rectifier coupled between said output side of said coupling capacitor and a storage capacitor to provide a dc voltage supply; and a pair of inductive elements each having a first connection coupled to said dc voltage supply and each having a second connection coupled to a respective rectifier; and an ac output circuit to drive said lamp coupled to said pair of inductive elements; and wherein a first of said respective rectifiers is coupled to said ground connection and a second of said respective rectifiers is coupled to said controllable switch.
Preferably the controller includes a further rectifier coupled between the controllable switch and the coupling capacitor, as described above. Preferably a variable frequency controller is included for controlling the switch. In some particularly preferred embodiments the controllable switch comprises a bipolar transistor.
In a still further aspect the invention provides a lighting controller for a gas discharge lamp, the lighting controller comprising: a mains power supply input; a mains rectifier circuit coupled to said mains power supply input and having a rectified mains voltage output; a first inductor having an input side coupled to said rectified mains voltage output and an output side; a controllable switch coupled in parallel between said output side of said first inductor and a ground connection of said rectified mains voltage output; a coupling capacitor having an input side coupled to said output side of said first inductor and having an output side; a second inductor coupled in parallel between said output side of said coupling capacitor and said ground connection; a first rectifier coupled between said output side of said coupling capacitor and a storage capacitor to provide a dc voltage supply; a half-bridge stage coupled to said dc voltage supply to provide an ac output for driving said lamp; and at least one controller to control said controllable switch and said half-bridge stage; and wherein said at least one controller is configured to vary one or both of a frequency and a duty cycle of a drive to said half-bridge stage to control a brightness of said lamp.
Separate controllers or a single controller may be employed to control the controllable switch and half bridge stage. In embodiments the at least one controller is further configured to vary one or both of a frequency and a duty cycle of a drive to said controllable switch and thus 1, 2, 3 or 4 parameter control may be employed.
In embodiments varying both of the frequency and duty cycle of the (oscillatory) drive to the half bridge and/or to the controllable switch in the above-described configurations enables dimming of the light to less than 5%, 2% or 1% of a rated power level.
These and other aspects of the invention will now be further described, by way of example only, with reference to the accompanying figures in which:
a to 1e show, respectively, a first embodiment of a lighting controller (electronic ballast) according to an aspect of the invention, switch voltage, output voltage and rectified input voltage waveforms for the circuit of
Referring to
The mains input stage 100a comprises a mains input 102 across which are preferably connected a voltage dependent resistor (metal oxide varistor, MOV) 104, and an input filter capacitor Cip 106 providing ac mains to a bridge rectifier comprising diodes 108. This input stage provides a dc input voltage on line 110a referenced to ground 110b, to SEPIC-pushpull stage 100b.
In stage 100b the SEPIC converter comprises the following components: an input inductor Lip 112, to which is coupled an active switch to ground, transistor Q 114, a coupling capacitor Ccpl 116 coupling the switched node to an output inductor Lop 118 connected, via the coupling capacitor, between the switched node and ground. An output diode Dop 120 extracts power from the output inductor node and delivers this to output storage capacitor Cout 122 which provides a dc output voltage on node 124. As illustrated, the input inductor Lip 112 and the output inductor Lop 118 may share a common core. In operation, broadly speaking when the switch 114 is on the current through Lip 112 ramps up linearly according to the effective inductance of Lip and Lop in parallel (current ramping in both these components), and when switch 114 is turned off both Lip and Lop deliver current through Dop to Cout. The power delivered is proportional to the square of the on time of switch 114. The duty cycle controls the dc output voltage at node 124.
The push-pull output stage comprises the following components: Lpushpull1126, Lpushpull2128, diode D3130 and switch 114, and diode D1132. The dc output voltage node of the SEPIC converter is coupled to a common connection of Lpushpull1 and Lpushpull2, and each of these push-pull inductors has a respective switch, for Lpushpull1 D3 and Q, for Lpushpull2 D1, each able to connect the other end of the respective push-pull inductor to ground. In operation, broadly speaking Lpushpull1 and L-push-pull2 operate as a seesaw about the centre node voltage Vout, each of Lpushpull1 and Lpushpull2 being alternately connected to ground. When Lpushpull1 is connected to ground the centre of the see-saw is at Vout and the switched terminal of Lpushpull2 (which is not connected to ground) is at 2Vout; when the switched terminal of Lpushpull2 is at ground the switched terminal of Lpushpull1 is not connected to ground and the voltage on this terminal is 2Vout thus an ac voltage is developed across nodes 136a, b, node 136b being at 2Vout when node 136a is at 0V and vice-versa. The skilled person will appreciate that diode D1132 operates as a passive switch since it is either off (node 136b at twice Vout) or on (node 136b at substantially ground potential).
e shows a variant of the circuit of
The arrangement of
In the above circuits it can be seen that the active switching transistor 114 is shared between the SEPIC converter and the push-pull output stage. Preferably diode D2138 is included to prevent current flow from node 136a back through coupling capacitor Ccpl 116. Although transistor 114 is shown as a bipolar transistor, a field effect transistor or other switching device may alternatively be employed.
In preferred embodiments Lip 112 and Lop 118 are coupled to steer ripple current caused by switching of transistor 114 to Lop 118. This can be achieved by winding Lip and Lop on a common core with a gap in the centre leg (the outer legs should be in close contact), winding Lop closest to the centre leg with the air gap and Lip over Lop; for more details reference may be made to “Coupled Inductor Design”, Lloyd Dixon, S.L. U.P. 105 UNITRODE, 1993 (ibid).
The active switch 114 is controlled by a control circuit 140 comprising an oscillator, preferably with a variable frequency, and optionally with a variable duty cycle, for power (brightness) control. Preferably the oscillator has a frequency in the range 40 KHz to 100 KHz; optionally the control circuit 140 may include additional functions such as current sensing via a current sense resistor. Preferably the controller is configured to apply a frequency higher than a resonant frequency of lamp circuit 100c initially to warm the filament for a period, for example of order 1 second, to facilitate starting of the lamp, and then to reduce the frequency towards a resonant frequency of the lamp circuit 100c to start and operate the lamp. An example start frequency is approximately 80 KHz; an example operating frequency is approximately 50 KHz. For these frequencies typical component values are as follows: Cip 100 n, Lip 1500μ, Lop 1500μ, Ccpl 1000 n, Cout 47μ, Lpushpull1 10,000μ, Lpushpull2 10,000μ.
The lamp circuit 100c will be familiar to those skilled in the art; alternative lamp circuits may be employed with alternative lamps. In the illustrated example a fluorescent lamp 150 has two filaments 152a, b (each of typical resistance 10 ohms) and the lamp circuit comprises a ballast capacitor Cballast 144 linking one end of each filament, a ballast inductor Lballast 142 linking ac voltage node 136a with a second terminal of filament 152a, and (optional) lamp capacitor Clamp 146 linking ac voltage node 136b with a second terminal of filament 152b. Typically lamp 150 is filled with low pressure mercury vapour. Broadly speaking before the lamp is struck when above the resonant frequency the lamp circuit components form a potential divider across the ac voltage output of the push-pull stage and there is no very high voltage across the lamp, whereas at resonance the inductive and capacitive ballast impedances effectively cancel so that a high voltage is applied across lamp 150.
The circuit of
In more detail, in operation switch Q is driven with a duty cycle between 0 and 0.5, and a dc output voltage is generated across C10. When the switch Q turns on, the output voltage is applied across one half of the push-pull transformer 126, 128. When the switch turns off the collector voltage is driven high, the finish of inductor 128 is driven low and may be clamped by the diode D1. By coupling the lamp resonant circuit from the start of inductor 126 to the finish of inductor 128, an ac voltage supplies the lamp. The lamp voltage can be adjusted by the duty cycle and frequency applied to switch Q. The output voltage of the SEPIC stage, across Cout, can be adjusted by varying the duty cycle of the switch as with a stand-alone SEPIC converter. Windings Lip/Lop can be designed such that ripple current is steered away from the input and into Lop, thereby drawing a very low ripple current from the input supply. In order to start the lamp the switching frequency is swept from a high value to a lower value through the resonance formed by the ballast inductor Lballast, and capacitor Cballast.
Referring now to
Referring now to
Referring now to
In operation switch Q is driven with a duty cycle between 0 and 0.5 and switches Q1 and Q2 are driven in complementary fashion with a duty cycle between 0 and 0.5. A DC output voltage is generated across Cout, and this can be controlled by switch Q to be above or below the input voltage. The lamp is driven by a resonant circuit excited by switches Q1/Q2 with a variable duty cycle and/or frequency.
It can be difficult to dim a fluorescent lamp to very low power levels (less than 1% of rated power) without flicker or other undesirable effects, by varying only one control parameter. However in the arrangement of
The skilled person will appreciate that control of the half bridge stage 600b may be achieved by a number of methods including, but not limited to, use of a high voltage driver, and/or controlling the reset time of the flux in a drive transformer. Referring to the circuit of
As previously described the circuit may be modified to run one lamp, or multiple lamps. Additionally or alternatively a transformer may be added; this may have one or multiple secondaries each driving one or more lamps. The power switches may be of any suitable type including, but not limited to bipolar and/or MOS transistors.
Referring again now to the integrated SEPIC-pushpull converter the skilled person will appreciate that embodiments of this design provide a number of significant advantages in a single topology: the design uses a single, ground reference switch, thereby facilitating the use of a low cost control integrated circuit, and has inherently low inrush current, thereby removing the need for dissipative inrush limiting devices or complex circuitry to short such an inrush limiting device after start-up. Embodiments enable “zero ripple current steering” to minimise ripple currents drawn from the input, and in embodiments complex control strategies may be employed through variation of the operating frequency and duty cycle of the drive to the switching device. The design provides flexibility, in particular because the output voltage of the SEPIC stage can be controlled, and moreover the design can achieve a high power factor because the input is current-fed.
A number of variants of the arrangement have been illustrated including multiple resonant circuits, multiple secondaries, tapped primary windings and combinations of these. In embodiments of the described circuits lamp brightness is controlled by varying two independent parameters, lamp voltage and lamp frequency, thus enabling a very wide range of brightness control.
No doubt many other effective alternatives will occur to the skilled person. It will be understood that the invention is not limited to the described embodiments and encompasses modifications apparent to those skilled in the art lying within the spirit and scope of the claims appended hereto.
Number | Date | Country | Kind |
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0716676.2 | Aug 2007 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB08/50728 | 8/21/2008 | WO | 00 | 1/27/2010 |