This disclosure relates to a lighting device, a fixture body for a lighting device, and a light-emitting unit.
Hitherto, lighting devices have been widely used in which an illuminant such as a fluorescent lamp is mounted to a fixture body, and the fixture body is mounted to a mounting surface of a ceiling, a wall or the like. In addition, in recent years, light-emitting diodes (LED) which are lower in power consumption and more excellent in durability than incandescent light bulbs or fluorescent lamps having been used hitherto have often been used as light-emitting elements.
Therefore, a large number of lighting devices for ceiling or wall mounting in which an LED is used as a light-emitting element have been proposed. For example, JP-A-2013-179014 discloses a lighting device having a light-emitting unit including a light-emitting element mounted to a fixture body which is mounted to a ceiling or the like, and supplies power to the light-emitting unit, to thereby allow the light-emitting unit to emit light. In addition, for example, Japanese Patent No. 4045788 discloses a lighting device that has a sheet metal-made reflecting shade mounted to a sheet metal-made fixture body using a fastening plate.
However, in the above-described lighting device, there is a problem in that the central portion of an elongated light-emitting unit warps. This is because, the fixture body is provided with a mounting member for mounting the light-emitting unit, but there is a limitation to a position at which the mounting member is provided, and the central portion of the fixture body may not be able to be provided with the mounting member.
The fixture body requires hole portions for a mounting screw for connection to the mounting surface of a ceiling, a wall surface or the like, and a space to receive a cable for power supply connected to the light-emitting unit and a power supply portion, and has a limitation to the mounting position of the mounting member. For this reason, it is difficult to suppress warpage of the light-emitting unit by adjusting the mounting position of the mounting member.
When the central portion of the light-emitting unit warps, appearance defects of the lighting device may occur due to the occurrence of a gap in a boundary portion between the fixture body and the light-emitting unit.
It could therefore be helpful to provide a lighting device, a fixture body for a lighting device, and a light-emitting unit having satisfactory appearance even when the light-emitting unit warps.
We thus provide a lighting device including: an elongated light-emitting unit including a light-emitting element and a light-transmissive cover that covers the light-emitting element; and a fixture body to which the light-emitting unit is mounted, wherein a cross-section of the light-transmissive cover orthogonal to a longitudinal direction of the light-emitting unit is U-shaped, and the fixture body includes a light-emitting unit mounting recess into which at least an opening-side end constituting the U-shape of the light-transmissive cover is inserted.
We also provide a fixture body for a lighting device, wherein a light-emitting unit is mounted in which a light-emitting element is covered with a light-transmissive cover which has an elongated shape and of which a cross-section orthogonal to a longitudinal direction is U-shaped, and the fixture body includes a light-emitting unit mounting recess into which at least an opening-side end constituting the U-shape in the light-transmissive cover is inserted.
We further provide a light-emitting unit including: a light-emitting element; and a light-transmissive cover that covers the light-emitting element, wherein the light-transmissive cover is configured such that a cross-section of the light-transmissive cover orthogonal to a longitudinal direction of the light-transmissive cover is U-shaped, and that when the light-emitting unit is mounted to a fixture body for a lighting device including a light-emitting unit mounting recess for light-emitting unit mounting, at least an opening-side end constituting the U-shape is inserted into the light-emitting unit mounting recess and has an elongated shape.
It is thus possible to obtain a lighting device, a fixture body for a lighting device, and a light-emitting unit which have satisfactory appearance even when the light-emitting unit warps.
Hereinafter, an example of a lighting device will be described. In the following example, a description may be given in which, when the lighting device is mounted to a ceiling, a direction facing the ceiling is an “upward” direction of the lighting device, and a floor direction is a “downward” direction of the lighting device. In the drawings, when the lighting device is mounted to the ceiling, a vertically upward direction (ceiling direction) may be a “Z” direction, and the floor direction may be a “−Z” direction. In this case, one direction of the elongated lighting device in a longitudinal direction may be an “X” direction, the other direction may be a “−X” direction, one direction of the elongated lighting device in a width direction may be a “Y” direction, and the other direction may be a “−Y” direction.
The lighting device 1 includes a fixture body for a lighting device (hereinafter, referred to as a “fixture body”) 10 and the light-emitting unit 20. The fixture body 10 is mounted to the mounting surface of, for example, a ceiling, a wall or the like. The light-emitting unit 20 is mounted to the fixture body 10.
The light-emitting unit 20 includes a light-emitting element 21, for example, an LED, and a light-transmissive cover 22 that covers the light-emitting element 21.
The fixture body 10 includes a light-emitting unit mounting recess 111 provided with an opening having the light-emitting unit 20 mounted therein so that the light-transmissive cover 22 of the light-emitting unit 20 is inserted. That is, the light-emitting unit 20 is mounted to the fixture body 10 in a state where a portion of the light-transmissive cover 22 is inserted into the light-emitting unit mounting recess 111. A portion of the light-transmissive cover 22 inserted into the light-emitting unit mounting recess 111 is a portion located on the mounting surface side of the light-transmissive cover 22.
The light-emitting unit mounting recess 111 of the fixture body 10 widens from the bottom of the light-emitting unit mounting recess 111 toward the end edge of the opening. In other words, a pair of inner walls constituting the light-emitting unit mounting recess 111 are inclined to widen outside so that an interval of the pair of inner walls widens from the bottom with increasing distance from a direction perpendicular to the bottom. The light-emitting unit 20 is in contact with the inner walls constituting the light-emitting unit mounting recess 111. The bottom of the light-emitting unit mounting recess 111 is located on the upper side (side facing a ceiling) of the fixture body 10 in a state where the fixture body 10 is mounted to the ceiling.
Hereinafter, the configuration of the fixture body 10 will be described.
As shown in
Hereinafter, each portion of the fixture body 10 will be described in detail.
The mounting member 11 includes a bottom plate portion 114 corresponding to the bottom of the light-emitting unit mounting recess 111, and side edges 112 formed with the light-emitting unit mounting recess 111 interposed therebetween and extending in the longitudinal direction of the bottom plate portion 114. The recess is formed by the bottom plate portion 114 and the side edges 112 on the cross-section of the mounting member 11 in its longitudinal direction.
The mounting member 11 is formed using, for example, a metal plate. That is, most of the light-emitting unit mounting recess 111 provided with an opening is formed by bending the metal plate. The light-transmissive cover 22 of the light-emitting unit 20 including the light-emitting element 21 and the light-transmissive cover 22 that covers the light-emitting element 21 is inserted into the opening. The mounting member 11 may be formed by injection molding or press molding, using, for example, resin materials other than the metal plate. The light-emitting unit mounting recess 111 widens toward the end edge of the opening of the light-emitting unit mounting recess 111.
The side edge 112 is constituted of, for example, a first side edge 112a and a second side edge 112b shown in
The protruding shape herein is formed in an L-shape that stretches, for example, in an outside-extending form from each end of the bottom plate portion 114 in its short-side direction, and is then folded to the outer side of the bottom plate portion 114. A portion stretched from each end of the bottom plate portion 114 in its short-side direction is equivalent to the above-described inner wall constituting the light-emitting unit mounting recess 111, and a portion which is folded to constitute an L-shape is referred to as a folded portion. In addition, on the cross-section of the bottom plate portion 114 orthogonal to its longitudinal direction, the L-shaped folded portion is formed as the tip of the protruding shape.
The bottom plate portion 114 faces the mounting surface of a ceiling, a wall or the like, and includes the hole portion for a hanging bolt 15 to mount the lighting device 1 to the mounting surface, the hole portion for a power supply cable 16 to draw the power supply cable into the lighting device 1 and the like.
The side plate 12 is mounted to cover the ends (both ends) of the mounting member 11 in its longitudinal direction. As shown in
That is, light-emitting unit mounting recess 111 shows a space surrounded by the bottom plate portion 114, the first side edge 112a and the second side edge 112b, and the first side plate 12a and the second side plate 12b.
In addition, the “opening” shows a region surrounded by the folded portions (tip portions of the protruding shape) of the first side edge 112a and the second side edge 112b, and the end edge portions of the first side plate 12a and the second side plate 12b on the opposite side to the mounting surface.
As shown in
The position regulation member 113 is brought into contact with the light-emitting unit 20 when the light-emitting unit 20 is mounted to the fixture body 10. Thereby, the light-emitting unit 20 is positioned at a predetermined position within the light-emitting unit mounting recess 111.
For example, as shown in
In addition, the position regulation member 113 may be formed by bending a metal plate of the mounting member 11 to be integrally formed with the side edge 112. Specifically, a notch is formed in a portion of the inner wall constituting the light-emitting unit mounting recess 111, and the metal plate is bent so that the notch protrudes into light-emitting unit mounting recess 111. Thereby, it is possible to form the position regulation member 113 which is, for example, a cross-sectional lateral U-shaped or cross-sectional U-shaped protruding portion.
In addition, the position regulation member 113 may be disposed as a separate member in the side plate 12 mounted to cover the end of the mounting member 11 in its longitudinal direction. Alternatively, for example, as shown in
In this case, the position regulation member 113 is provided with the side plate 12 in a state where the member protrudes from the side plate 12. Specifically, in a facing region (region shown by a dotted line in
As shown in
Specifically, the first spring portion 13a is engaged with a first spring receiving portion 27a of the light-emitting unit 20, and the second spring portion 13b is engaged with a second spring receiving portion 27b of the light-emitting unit 20. That is, the first spring receiving portion 27a and the second spring receiving portion 27b, and the first spring portion 13a and the second spring portion 13b function as mounting state maintenance portions that maintain a state where the light-emitting unit 20 is mounted to the fixture body 10 (mounting member 11).
A power supply cable 40 described later connects to the terminal block 14. Specifically, the power supply cable 40 derived from the mounting surface a ceiling, a wall or the like electrically connects to a power supply portion 28 described later through the terminal block 14. The terminal block 14 is mounted to the mounting member 11 by, for example, a screw or the like.
The hole portion for a hanging bolt 15 is a hole portion provided to insert the hanging bolts 30 to mount the fixture body 10 to the mounting surface of a ceiling, a wall or the like using hanging bolts 30 shown in
The hole portion for a power supply cable 16 is a hole portion provided to draw the power supply cable 40 derived from the mounting surface of a ceiling, a wall or the like into the light-emitting unit mounting recess 111 of the fixture body 10.
Hereinafter, the configuration of the light-emitting unit 20 will be described.
As shown in
In
Hereinafter, each portion of the light-emitting unit 20 will be described in detail.
The light-transmissive cover 22 covers the light-emitting element 21, and has a shape in which the light-transmissive cover 22 is inserted into the fixture body 10 when the light emitting unit 20 is mounted to the fixture body 10. The light-transmissive cover 22 is formed in an elongated shape and the cross-section of the light-transmissive cover 22 orthogonal to its longitudinal direction is U-shaped as shown in
As shown in
In addition, as shown in
That is, the main cover 22a includes the insertion portion 222 on a side close to the bottom plate portion 114 of the mounting member 11, in the cross-section of the main cover 22a orthogonal to its longitudinal direction. The amount of insertion of the insertion portion 222 is larger than the amount of warpage of the light-emitting unit 20 when the light-emitting unit 20 is mounted to the fixture body 10.
The insertion portion 222 which is a portion of the light-transmissive cover 22 is inserted into the light-emitting unit mounting recess 111 of the fixture body 10, and thus the appearance defect of the lighting device is not likely to occur even when the light-emitting unit 20 warps. This is because the insertion portion 222 of the light-transmissive cover 22 inserted into the light-emitting unit mounting recess 111 is just exposed when the light-emitting unit 20 warps, and a gap does not occur between the fixture body 10 and the light-emitting unit 20.
The main cover 22a has a shape in which the opening-side end constituting a U-shape which is a shape of the cross-section of the main cover 22a is bent to the inner side and lower side. The “lower side” refers to the end side of the main cover 22a located on the opposite side to the U-shaped opening-side end. The main cover 22a is formed in an inside-narrowing form inclined from the lower side toward the opening-side end to the inner side, except for a bent portion of the opening-side end, in the cross-section of the main cover 22a.
In addition, the main cover 22a includes a protruding piece protruding inside at a region away from the opening-side end, in the cross-section of the main cover 22a orthogonal to its longitudinal direction. As shown in
The insertion portion 222 of the light-transmissive cover 22 is disposed in a region where the region (fitting portion) between the bent portion of the end of the main cover 22a and the protruding piece is present. Thereby, heat generated during the light emission of the light-emitting element 21 is conducted to the mounting member 11 through the light-emitting element substrate 23, the light-emitting element support member 24 and the light-transmissive cover 22.
The light-emitting unit 20 is mounted to the fixture body 10 in a state where the inside narrowing insertion portion 222 is in contact with the outside extending inner wall of the light-emitting unit mounting recess 111 of the fixture body 10. In this case, only a portion of the insertion portion 222 may be in contact with the light-emitting unit mounting recess 111, but the entire surface of the insertion portion 222 may be in contact with the light-emitting unit mounting recess 111.
As shown in
As shown in
The light-emitting element support member 24 supports the light-emitting element substrate 23 having the light-emitting element 21 mounted thereto. Meanwhile, the light-emitting element support member 24 may indirectly mount the light-emitting element 21 with the light-emitting element substrate 23 interposed therebetween, and may directly mount the light-emitting element 21. The light-emitting element support member 24 has also a function of a heat sink that radiates heat of the light-emitting element 21.
As shown in
In addition, the light-emitting element support member 24 is formed so that the substrate support region 24a that supports the light-emitting element substrate 23 is dented in the direction of the fixture body 10. That is, for example, as shown in
In addition, as shown in
In addition, the light-emitting element substrate 23 is covered with the light-transmissive cover 22, and the wiring 28d passes through the through-hole 24c. For this reason, the wiring 28d is not exposed to the outside, its safety is improved, and double coating of the wiring is not required.
A plurality of substrate fixing members 25 are provided in the longitudinal direction on both ends of the elongated light-emitting element substrate 23 in its short-side direction, in the substrate support region 24a of the light-emitting element support member 24. As shown in
As shown in
For this reason, the light-emitting element substrate 23 is fixed to the light-emitting element support member 24 not to float.
As shown in
That is, the spring portion 13 (first spring portion 13a and second spring portion 13b) and the spring receiving portion 27 (first spring receiving portion 27a and second spring receiving portion 27b) function as mounting state maintenance portions that maintain a state where the light-emitting unit 20 is mounted to the mounting member 11.
The mounting state maintenance portion has a structure of locking between the spring receiving portion 27 and the spring portion 13, as described above. The spring portion 13 serves as a locking portion, and the spring receiving portion 27 serves as a portion to be locked. In the structure shown in
When the light-emitting unit 20 is mounted to the fixture body 10, the spring portion 13 has a spring function of generating a load in a direction in which the insertion portion 222 of the light-transmissive cover 22 presses the inner wall constituting the light-emitting unit mounting recess 111 of the fixture body 10. Thereby, the fixture body 10 and the light-emitting unit 20 are reliably brought into contact with each other, and heat generated during the light emission of the light-emitting element 21 can be conducted to the fixture body 10 side.
As long as a state where the light-emitting unit 20 is mounted to the fixture body 10 is maintained, the mounting state maintenance portion may have a shape different from those of the spring portion 13 and the spring receiving portion 27 described in the example.
The power supply portion 28 houses a lighting circuit (that is, power supply circuit) of the light-emitting element 21 such as an LED therein. The power supply portion 28 connects to the power supply cable 40 derived from the mounting surface to which the fixture body 10 shown in
As shown in
The power supply circuit included in the power supply substrate 28a converts, for example, alternating-current power supplied from the power supply cable 40 into a direct current, and the output (that is, direct-current power) is supplied to the light-emitting element 21 through the wiring 28d. The power supply substrate 28a is fixed to the inner surface of the heat sink 28b having a shape described later, and the surface on the light-emitting element support member 24 side.
The heat sink 28b is made of a material such as aluminum or copper. As shown in
The power supply box 28c is made of a material such as plastic, aluminum or stainless, and has a box shape extending in one direction. The wiring 28d connects to the light-emitting element substrate 23 through the through-hole 24c provided in the substrate support region 24a of the light-emitting element support member 24.
The power supply portion 28 is fixed to the upper surface 24b of the light-emitting element support member 24 by, for example, a claw portion (not shown) provided in the power supply box 28c. In addition, the power supply portion 28 may be fixed to the upper surface 24b of the light-emitting element support member 24 by a fastening member such as a screw.
The power supply portion 28 overlaps the power supply cable 40 when viewed from the normal direction of the mounting surface. That is, as shown in
The reflecting member 29 has a function of reflecting light radiated from the light-emitting element 21. The light radiated from the light-emitting element 21 is reflected in a direction (for example, direction toward a floor face) set in advance by the reflecting member 29. The reflecting member 29 is fixed by an adhesive, a pin, a screw or the like at any places of the light-emitting element substrate 23, the light-emitting element support member 24, the substrate fixing member 25 or the like.
The reflecting member 29 is provided on the light-emitting element mounting surface side of the light-emitting element substrate 23 within the light-transmissive cover 22. The reflecting member 29 is obliquely disposed to be distant from the light-emitting element substrate 23. Specifically, for example, as shown in
In addition, a resistive element not shown may be provided on the light-emitting element mounting surface side of the light-emitting element substrate 23. In this case, the first reflecting portion 29a is provided with an opening to expose the light-emitting element 21, and an opening to expose the resistive element.
In addition, the reflecting member 29 includes a second reflecting portion 29b obliquely disposed to be distant from the mounting surface with increasing distance in a width direction from one end of the first reflecting portion 29a in its width direction, and a third reflecting portion 29c obliquely disposed to be distant from the mounting surface with increasing distance in a width direction from the other end of the first reflecting portion 29a in its width direction.
The reflecting member 29 is sheet-shaped, has an opening in a portion facing the light-emitting element 21, and is disposed across a pair of inclined portions of the light-emitting element support member 24 and the light-emitting element substrate 23.
The opening to expose, for example, the light-emitting element 21 is formed in the first reflecting portion 29a. Thereby, light radiated from the light-emitting element 21 is reflected from the entire surfaces of the first reflecting portion 29a, the second reflecting portion 29b and the third reflecting portion 29c, and is efficiently used in the light emission of the lighting device 1.
According to the lighting device according to the example described above, the following effects can be obtained.
(1) Even when the light-emitting unit warps, a portion of the light-transmissive cover of the light-emitting unit inserted into the light-emitting unit mounting recess is just exposed, and thus the appearance defects of the lighting device do not occur.
(2) Since the space of the light-emitting unit mounting recess can be extended, the workability of mounting the light-emitting unit is improved, and the capacity for the power supply portion, the cable for power supply or the like of the light-emitting unit is improved.
(3) The excellent appearance of the lighting device can be maintained, and the light-emitting unit is in contact with a region of at least a portion of the inner wall constituting the light-emitting unit mounting recess, thereby allowing the mounting position of the light-emitting unit to be positioned.
(4) A space in which the power supply cable housed is secured between the bottom of the light-emitting unit mounting recess and the light-emitting unit, and thus the power supply cable 40 does not interfere with mounting the light-emitting unit 20.
(5) The light-emitting unit is attracted to the fixture body by the mounting state maintenance portion, and thus it is possible to prevent the light-emitting unit from deviating from the fixture body.
(6) Since the wiring within the light-emitting unit can be shortened, the assemblability of the light-emitting unit is improved. In addition, since the wiring is not exposed to the outside, its safety is improved, and double coating of the wiring is not required.
The scope of this disclosure is not limited to the examples illustrated and described in the drawings, and may involve all examples which will bring about equivalent effects. Further, the scope of the disclosure is not limited to a combination of features defined in the appended claims, and can be defined by any desired combinations of specific features out of all the respective features disclosed herein.
Number | Date | Country | Kind |
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2014-122889 | Jun 2014 | JP | national |
2014-122890 | Jun 2014 | JP | national |
2014-122891 | Jun 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/002890 | 6/9/2015 | WO | 00 |