This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2012-070022 file on Mar. 26, 2012, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a lighting device.
A lighting device including a semiconductor light-emitting element such as an LED (Light Emitting Diode) as a light source has been used. For example, an LED module mounted with the LED is rotated, whereby the lighting device is attached to a socket. In general, a heat conduction sheet or the like is stuck to the LED module. If the lighting device is attached to the socket, the LED module is brought into contact with a thermal radiation member. The lighting device is considered to facilitate replacement of the LED module. However, since the LED module is rotated to be attached and detached, in some cases, the heat conduction sheet is peeled by friction during the rotation, causing deterioration in a thermal radiation effect.
A lighting device 1 according to an embodiment explained below includes a thermal radiation module 100, 500 functioning as a thermal radiation member in which a light source module 300, 400 mounted with a light-emitting element is set, the thermal radiation module 100, 500 radiating heat generated from the light source module 300, 400; and a fixing member 200 screwed on a sidewall 103 of the thermal radiation module 100, 500 in a state in which the fixing member 200 surrounds the light source module 300, 400 and the thermal radiation module 100, 500.
In the lighting device 1 according to the embodiment, the fixing member 200 includes a pressing section configured to press the light source module 300, 400 in a direction toward the thermal radiation module 100, 500 if the fixing member 200 is screwed on the sidewall 103 of the thermal radiation module 100, 500.
In the lighting device 1 according to the embodiment, the fixing member 200 includes a bottom wall 210a as the pressing section. If the fixing member 200 is screwed on the sidewall 103 of the thermal radiation module 100, 500, the fixing member 200 adjusts, with a cylindrical reflecting section 220 formed from an opening section of the bottom wall 210a in a direction away from the light source module 300, 400, a reflecting direction of light emitted by the light-emitting element mounted on the light source module 300, 400.
In the lighting device 1 according to the embodiment, the thermal radiation module 100, 500 includes, on a setting surface 101, 501 on which the light source module 300, 400 is set, locking sections 131 and 132 locked to the light source module 300, 400. The light source module 300, 400 is set in the thermal radiation module 100, 500 in a state in which the light source module 300, 400 is locked to the locking sections 131 and 132.
In the lighting device 1 according to the embodiment, the locking sections 131 and 132 of the thermal radiation module 100, 500 are formed in a shape projecting from the setting surface 101, 501. In the light source module 300, 400, cutout sections 303 and 304 for locking the locking sections 131 and 132 are formed in positions opposed to the locking sections 131 and 132 in a first surface 301, 401 set on the setting surface 101, 501 of the thermal radiation module 100, 500.
In the lighting device 1 according to the embodiment, in the fixing member 200, slits 211 and 212 are formed such that fixing side screwing sections 213 and 214 screwed on the sidewall 103 of the thermal radiation module 100, 500 are elastically deformable in an outer side direction. Projecting sections 213a and 214a projecting from the inner surfaces of the fixing side screwing sections 213 and 214 to the inner side are formed. In the thermal radiation module 100, 500, projecting sections 121a and 122a projecting from heat radiation side screwing sections 121 and 122, which form the sidewall 103, screwed with the fixing side screwing sections 213 and 214 to the outer side are formed.
In the lighting device 1 according to the embodiment, the thermal radiation side screwing sections 121 and 122 of the thermal radiation module 100, 500 are formed in a spiral shape for enabling fixing member 200 to move in a direction toward the thermal radiation module 100, 500.
In the lighting device 1 according to the embodiment, the light source module 300, 400 includes electrodes 311, 312, 411, and 412 for supplying electric power to the light-emitting element. The thermal radiation module 100, 500 includes, in positions opposed to the electrodes 311, 312, 411, and 412 in the setting surface 101, 501 on which the light source module 300, 400 is set, electrodes 141, 142, 511, and 512 that electrically come into contact with the electrodes 311, 312, 411, and 412.
In the lighting device 1 according to the embodiment, the electrodes 411 and 412 are a plurality of semiarcuate electrodes respectively provided on different concentric circles on the surface 401 of the light source module 400 set on the setting surface 501 of the thermal radiation module 500. The electrodes 511 and 512 are a plurality of circular electrodes provided in positions opposed to the electrodes 411 and 412 in the setting surface 501 of the thermal radiation module 500.
The lighting device 1 according to the embodiment further includes a ring member 380 set on a side surface of the light source module 300, 400 and configured to come into contact with the inner wall of the fixing member 200.
The thermal radiation module 100 is made of metal having higher heat conductivity and is, for example, a radiation member molded by aluminum die cast. In the thermal radiation module 100, thermal radiation fins 110 are vertically provided. The thermal radiation fins 110 emit heat generated from the light-emitting element mounted on the inside of the lighting device 1 to the outside. In the figures referred to below, a part of the thermal radiation fins are sometimes denoted by sign 110. However, members having a plane shape vertically provided in the thermal radiation module 100 correspond to the thermal radiation fins 110. A part of the thermal radiation module 100 is embedded in the ceiling in the room. For example, in the thermal radiation module 100, the thermal radiation fins 110 are embedded in the ceiling and a lower end region other than the thermal radiation fins 110 is exposed to the room.
The fixing member 200 is made of, for example, synthetic resin having light resistance, heat resistance, and electric insulation. The fixing member 200 includes a fixing section 210 and a reflecting section 220. The fixing section 210 is screwed on the sidewall of the thermal radiation module 100. Specifically, a slit 211 is formed in the fixing section 210. The slit 211 is screwed on the sidewall of the thermal radiation module 100, whereby the fixing member 200 is attached to the thermal radiation module 100.
The reflecting section 220 is formed in a cylindrical shape opened at both the upper and lower ends. The reflecting section 220 adjusts a luminous intensity distribution direction of light emitted from the light-emitting element mounted on the inside of the lighting device 1.
An example of the lighting device 1 in a disassembled state according to the first embodiment is explained.
As illustrated in
In the thermal radiation module 100, thermal radiation side screwing sections 121 and 122 for screwing with the fixing member 200 are formed on the sidewall 103 between the setting surface 101 and the fin surface 102. The thermal radiation side screwing sections 121 and 122 are formed in a concave shape formed by shaving the sidewall 103 in a substantially spiral shape.
As illustrated in
In the thermal radiation module 100, electrodes 141 and 142 are provided on the setting surface 101. The electrodes 141 and 142 are electrodes on a receiving side of an attachment plug. Electrodes 311 and 312 of the light source module 300 explained below are inserted into the electrodes 141 and 142. For example, one electrode 141 of the electrodes 141 and 142 is an anode and the other electrode 142 is a cathode.
The light source module 300 is mounted with a light-emitting element such as an LED on the inside. The light source module 300 includes, as illustrated in
In the light source module 300, concave cutout sections 303 and 304 formed by cutting out a part of the circumferential edge portion of the first surface 301 are formed. The cutout section 303 locks the locking section 131 of the thermal radiation module 100. The cutout section 304 locks the locking section 132 of the thermal radiation module 100. In this way, the cutout sections 303 and 304 lock the locking sections 131 and 132 to prevent the light source module 300 from rotating.
In the light source module 300, the electrodes 311 and 312 are provided on the first surface 301. The electrodes 311 and 312 are electrodes on an inserting side of the attachment plug. The electrodes 311 and 312 are arranged in a positional relation same as a positional relation between the electrodes 141 and 142 of the thermal radiation module 100 and inserted into the electrodes 141 and 142. For example, one electrode 311 of the electrodes 311 and 312 is an anode and the other electrode 312 is a cathode.
If the light source module 300 is inserted into the thermal radiation module 100, the cutout sections 303 and 304 are formed on the first surface 301 of the light source module 300 and the locking sections 131 and 132 are formed on the setting surface 101 of the thermal radiation module 100 such that the cutout sections 303 and 304 are located in positions opposed to the locking sections 131 and 132.
The thermal radiation module 100 is connected to a power supply device to which electric power is supplied from a not-illustrated commercial alternating-current power supply. If the electrode 311 is inserted into the electrode 141 and the electrode 312 is inserted into the electrode 142, the thermal radiation module 100 supplies the electric power from the commercial alternating-current power supply to the light source module 300. Consequently, the light source module 300 can cause the light-emitting element mounted on the inside to emit light.
The light-emitting element mounted on the light source module 300 is sometimes heated to have high temperature if the light-emitting element emits light. The performance of the light-emitting element is deteriorated if the light-emitting element has high temperature. Therefore, a not-illustrated heat conduction sheet is stuck to the first surface 301 of the light source module 300. Consequently, the first surface 301 of the light source module 300 and the setting surface 101 of the thermal radiation module 100 come into close surface contact with each other. It is possible to efficiently transmit heat generated from the light source module 300 to the thermal radiation module 100. As a result, it is possible to efficiently radiate the heat.
As illustrated in
The slits 211 and 212 are formed in positions opposed to each other on the edge of the upper end opening section of the fixing section 210. Specifically, as illustrated in
The fixing member 200 is screwed on the sidewall 103 of the thermal radiation module 100 in a state in which the fixing member 200 surrounds the light source module 300 and the thermal radiation module 100. Consequently, the fixing member 200 fixes the light source module 300 in a state in which the light source module 300 is held between the fixing member 200 and the setting surface 101 of the thermal radiation module 100.
A mechanism in which the light source module 300 and the fixing member 200 are attached to the thermal radiation module 100 is explained with reference to
As illustrated in
Subsequently, as illustrated in
Thereafter, as illustrated in
As explained above, in the lighting device 1 according to the first embodiment, the fixing member 200 is screwed on the sidewall 103 of the thermal radiation module 100 to fix the light source module 300 in a state in which the electrodes 311 and 312 of the light source module 300 are inserted into the electrodes 141 and 142 of the thermal radiation module 100. That is, in the lighting device 1 according to the first embodiment, the light source module 300 is inserted into the electrodes 141 and 142, which play a role of sockets, without rotating and is fixed by the fixing member 200. Therefore, the heat conduction sheet stuck to the light source module 300 is not peeled by friction or the like. As a result, in the lighting device 1 according to the first embodiment, it is possible to prevent the thermal radiation effect from being deteriorated.
As illustrated in
As illustrated in
The fixing member 200 attached to the thermal radiation module 100 presses the light source module 300 against the setting surface 101 of the thermal radiation module 100 to bring the first surface 301 of the light source module 300 and the setting surface 101 of the thermal radiation module 100 into close surface contact with each other. Therefore, the thermal radiation effect is improved. The improvement of the thermal radiation effect is explained below.
An example of the light source module 300 in a disassembled state according to the first embodiment is explained.
As illustrated in
The upper housing 320 is fixed to the lower housing 330. The electrodes 311 and 312, the frame 350, the silicon member 360, and the substrate 370 are held between the upper housing 320 and the lower housing 330. In the upper housing 320, through-holes 321 and 322 piercing through the upper and lower surfaces are formed. The distal ends of the electrodes 311 and 312 are inserted through the through-holes 321 and 322. The upper surface of the upper housing 320 corresponds to the first surface 301 of the light source module 300.
In the lower housing 330, openings sections opened at both the upper and lower ends are formed. The lower surface cover 340 is a transparent member. The lower surface cover 340 is attached to the lower surface of the lower housing 330 to cover the opening section formed in the lower housing 330. The frame 350 is mounted on the upper surface of the lower housing 330 to surround the opening section of the lower housing 330. The silicon member 360 is formed of transparent silicon and placed on the lower housing 330 to be surrounded by the frame 350. The silicon member 360 covers the opening section of the lower housing 330. The substrate 370 is mounted with a light-emitting element such as an LED to illuminate the lower direction in
A cross section of the lighting device 1 according to the first embodiment is explained.
As illustrated in
As illustrated in
Although not explained above, as illustrated in
As explained above, with the lighting device 1 according to the first embodiment, the light source module 300 is inserted into the electrodes 141 and 142, which play a role of sockets, without rotating and is fixed by the fixing member 200. Therefore, with the lighting device 1 according to the first embodiment, the heat conduction sheet stuck to the light source module 300 is not peeled by friction or the like. As a result, it is possible to prevent the thermal radiation effect from being deteriorated. Further, with the lighting device 1 according to the first embodiment, it is possible to detach the fixing member 200 from the thermal radiation module 100 simply by sliding the fixing member 200. Therefore, it is possible to easily replace the fixing member 200 and the light source module 300.
With the lighting device 1 according to the first embodiment, if the fixing member 200 is screwed on the thermal radiation module 100, the fixing member 200 presses the light source module 300 in the direction toward the thermal radiation module 100. Therefore, it is possible to bring the first surface 301 of the light source module 300 and the setting surface 101 of the thermal radiation module 100 into close surface contact with each other and improve the thermal radiation effect.
With the lighting device 1 according to the first embodiment, since the thermal radiation module 100 includes the locking sections 131 and 132 locked to the light source module 300, even if the fixing member 200 is sliding, the light source module 300 does not rotate. Therefore, it is possible to prevent the thermal radiation effect from being deteriorated and prevent the electrodes from being damaged.
The lighting device 1 may be carried out in various different forms other than the first embodiment. In a second embodiment, another form of carrying out the lighting device 1 is explained.
In the first embodiment, as in the example illustrated in
Electrodes according to the second embodiment are explained with reference to
As illustrated in
As illustrated in
The electrode 411 of the light source module 400 is inserted into the electrode 511 of the thermal radiation module 500. The electrode 412 of the light source module 400 is inserted into the electrode 512 of the thermal radiation module 500. In the case of the examples illustrated in
In the examples illustrated in
In the first embodiment, in the light source module 300, a ring member 380 set on a side surface of the light source module 300 may be provided. The ring member 380 is explained with reference to
As illustrated in
For example, it is assumed that the fixing member 200 is attached to the thermal radiation module 100 in a state in which the light source module 300 in which the ring member 380 is set is inserted into the fixing section 210. In such a case, since the ring member 380 is in contact with the inner wall of the light source module 300, the light source module 300 rotates together with the fixing member 200. Therefore, since the light source module 300 rotates together with the fixing member 200 until the electrodes 311 and 312 of the light source module 300 are inserted into the electrodes 141 and 142 of the thermal radiation module 100, the operator can easily insert the light source module 300 into the thermal radiation module 100. After the light source module 300 is inserted into the thermal radiation module 100, since the locking sections 131 and 132 of the thermal radiation module 100 are locked to the cutout sections 303 and 304 of the light source module 300, the light source module 300 stops rotating together with the fixing member 200. Therefore, by rotating the fixing member 200, the operator can attach the fixing member 200 to the thermal radiation module 100 without rotating the light source module 300. In this way, since the ring member 380 illustrated in
In the first embodiment, the fixing member 200 in which the fixing member 210 and the reflecting section 220 are integrally formed, is explained as an example. However, in the fixing member 200, the fixing section 210 and the reflecting section 220 may be formed detachably attachable.
In the embodiments, the downlight is explained as an example. However, the lighting device 1 can be applied to a lighting device fixture for the ceiling and the like other than the ceiling embedded type as well.
The shapes, the raw materials, and the materials of the members according to the embodiments are not limited to those explained in the embodiments and illustrated in the figures. For example, the substrate 370 illustrated in
As explained above, according to the embodiments, it is possible to prevent deterioration in the thermal radiation effect.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2012-070022 | Mar 2012 | JP | national |