Embodiments described herein relate generally to a bulb-type or fluorescent-lamp-type lighting device using a highly directive light source, such as a light-emitting diode (LED).
Electric bulbs and fluorescent lamps are widely used as lighting devices. Incandescent bulbs based on light emission by heat from filaments and fluorescent-lamp-type bulbs that accommodate convoluted fluorescent lamps have become widely used as bulb-type lighting devices, and straight or circular fluorescent lamps have been widely used as the fluorescent lamps. However, they have had problems of short life, infrared emission (ultraviolet emission), mercury use, luminous efficiency, etc.
In recent years, LED light sources and electroluminescent (EL) light sources have been developed as technologies to solve these problems, and use of the LED light sources, in particular, for bulb-type lighting devices have been exponentially spread.
A conventional LED light source of the surface mounting type has such directivity that the luminous intensity is attenuated in proportion to cos θ, where θ is the angle between the normal to a mounting substrate and light strongly emitted normally to the mounting substrate. This is because the conventional LED light source is configured so that an LED chip that emits a primary light beam is covered by a flat protective layer containing a phosphor that converts the primary light beam into a secondary light beam. Thus, an LED bulb using an LED light source has such a distribution of luminous intensity that light normal to the mounting substrate is strong and hardly any light is emitted laterally or rearwardly relative to the mounting substrate. If a conventional incandescent or fluorescent lamp bulb that has a substantially uniform distribution of luminous intensity from front to back is replaced with the LED bulb, therefore, the brightness of the ceiling and walls is inevitably greatly changed, resulting in a differently illuminated space.
A technique in which LED mounting surfaces are disposed laterally and rearwardly is proposed as a technique to also emit light rearwardly by means of an LED bulb. As another technique, moreover, a lighting device is proposed in which the inner surface of a light-transmitting cover is coated with a phosphor that can be excited by light from an LED light source, whereby the light-transmitting cover itself glows. Still another technique is proposed in which a light source is provided at the bottom portion of a spherical light-transmitting cover.
In the case where the LED light source is arranged to face laterally or rearwardly in the above-described manner, however, there are problems that the manufacture and assembly of the LED bulb are complicated and difficulties in designing the mechanical strength and radiation performance inevitably increase. In the case where the light-transmitting cover is coated with the phosphor, moreover, the manufacture and assembly of the LED bulb are also complicated. In the case where the light-transmitting cover is formed in a spherical shape, the light-transmitting cover should be made of two parts divided by an equatorial plane to facilitate mold removal in injection molding with high mass-producibility, so that there is a problem that mass-productivity is reduced.
Various embodiments will be described in detail with reference to drawings. In general, according to one embodiment, a lighting device comprises a light source with a directivity, configured to emit a visible light beam, and a light-transmitting cover comprising a light-transmitting area covering at least a front of the light source and configured to emit light from the light source to the outside. The light-transmitting cover is in a dome shape with a noncircular cross-section, made of a material doped with scattered fillers dispersed in a volume thereof. The light-transmitting cover comprises a vertically elongated shape with an aspect ratio higher than 0.6, and has a transmittance of 70% or less. The aspect ratio is the quotient of a height of the light-transmitting area in an optical axis thereof divided by the width of a rear-end portion of the light-transmitting area.
The bulb 1 comprises a base member 2 having a flat mounting surface 5 on the front side, a light source 6 formed of an LED with directivity that emits a visible light beam, and light-transmitting cover 4 through which light emitted from the light source 6 is radiated to the outside. The base member 2 serves both as a metallic housing and as a heat radiating member and is substantially in the shape of a frustum of a cone, having the flat mounting surface 5 at the upper end, and an E17 or E26 cap 3 is attached to its lower end. A drive circuit 12 is accommodated in the base member 2. Electricity supplied through the cap 3 is introduced to the light source 6 to cause it to emit light by the drive circuit 12. The base member 2 holds the light-transmitting cover 4 and cap 3, thereby defining the external shape of the LED bulb 1, and doubles as a heat sink and a radiator plate for heat from the light source 6.
The light-transmitting cover 4 is made of, for example, a milk-white resin doped with scattered fillers dispersed in its volume and is in the form of a structure with a semi-elliptical or partially spherical cross-section about 1.5 mm thick. The transmittance of the light-transmitting cover 4 is set as low as 45%.
Further, the light-transmitting cover 4 is in the form of an open-bottomed noncircular dome, for example, a vertically elongated dome, the lower end of which is secured to the peripheral edge portion of the mounting surface 5 of the base member 2. The light-transmitting cover 4 comprises a light-transmitting area that covers at least the front of the light source 6 and serves to emit light from the light source 6 to the outside. In the present embodiment, the entire light-transmitting cover 4 constitutes the light-transmitting area and covers the front and side surfaces of the light source 6.
If the height of the light-transmitting area of the light-transmitting cover 4 and the width of a rear-end portion of the light-transmitting area are Y and X, respectively, the light-transmitting cover 4 has a forward-tapered inner surface with a maximum diameter X at the rear-end portion and can be shaped by die-cutting a single part in an injection molding process with high mass-producibility. The light-transmitting cover 4 has a semi-elliptical cross-sectional shape with the opening diameter X of 35 mm and height Y of 28 mm and in a vertically elongated shape with an aspect ratio (Y/X) of the height of the light-transmitting cover to the opening diameter of 0.8. The height Y of the light-transmitting cover 4 represents a height in the direction of an optical-axis substantially perpendicular to the emitting surface of the light source 6.
In the first embodiment, the light-transmitting cover 4 has its transmittance reduced to 45% and has a vertically elongated elliptical shape. If the transmittance of the light-transmitting cover 4 is reduced, then the light from the light source 6 incident on the light-transmitting cover 4 indicated by an arrow in
As shown in
Such an effect cannot be easily achieved by surface texturing or frosting in which scattering is performed for only the surface of the light-transmitting cover, as shown in
Hemispherical light-transmitting covers with transmittances of 85% or thereabouts have conventionally been used. If the transmittance is higher than 70%, however, the diffusion effect of the light-transmitting cover is so insufficient that a light beam easily passes through the cover, and a light distribution expansion effect cannot be obtained despite a vertically elongated shape.
Further, drastic efficiency degradation is caused if the transmittance of the light-transmitting cover 4 is too low.
According to the LED bulb 1 constructed in this manner, an angular range (light distribution angle) in which the luminous intensity is halved can be extended from 120°, a conventional value, to 240°. Further, if the opening of the light-transmitting cover 4 has the maximum diameter X, as in the present embodiment, there is an advantage that the light-transmitting cover manufactured by injection molding can be made of a single part. Since an effect can be produced by simple replacement with the existing light-transmitting cover 4, moreover, the light distribution of the lighting device can be widened without increasing production costs.
Although the configuration of the LED bulb is specified as required according to the first embodiment, the main feature of the present invention is to reduce the transmittance of the light-transmitting cover, which faces the highly directive light source, and make the aspect ratio of the light-transmitting cover higher, thereby deflecting light emitted from the light source 6 in the planar direction. The arrangement for light source mounting and the shapes of the light-transmitting cover and base member are not limited to the first embodiment and may be varied as required.
The lighting device is not limited to the bulb-type, and a straight lighting device, such as a fluorescent lamp, can achieve the same function as that of the first embodiment if the transmittance of a light-transmitting cover is set to 70% or less and 30% or more and the cross-section has a vertically elongated shape with an aspect ratio higher than 0.6.
The following is a description of lighting devices according to alternative embodiments. In the description of the alternative embodiments to follow, like reference numbers are used to designate the same portions as those of the foregoing first embodiment, and a detailed description thereof is omitted.
Although its basic configuration is the same as that of the first embodiment, the second embodiment is configured so that a light-transmitting cover 4 has a transmittance of 45% and a vertically very elongated, semi-elliptical cross-sectional shape with an aspect ratio of 0.1.
The LED bulb 1 that can intensively laterally apply strong light can be achieved with this configuration. Bulbs of this type have become widely used in down-lights and the like based on fluorescent lamp bulbs and can be replaced with the LED bulb 1.
Although the light-transmitting cover 5 is in the vertically elongated elliptical shape according to the embodiment, moreover, it may alternatively be cylindrical, like a T-bulb commercially available as a fluorescent lamp bulb. The T-bulb has a laterally intensive light distribution, as shown in
According to the first and second embodiments, as described above, there can be provided a lighting device with high mass-producibility, capable of extending the range of lateral irradiation.
A base member 2 is a metallic plate extending straight, and a plurality of light sources 6 are linearly arranged on the top surface of the base member 2. The base member 2 has the functions of transferring and radiating heat produced by the light sources 6. A light-transmitting cover 4 is made of a milk-white resin doped with scattered fillers dispersed in its volume and is closely secured to the base member 2 so as to cover the light sources 6. The light-transmitting cover 4 defines a light-transmitting area for diffusing and emitting light from the light sources 6 to the outside.
The transmittance of the light-transmitting cover 4 is adjusted to 60% and its cross-section has a vertically elongated elliptical shape with a rear-end width X of 24 mm, height Y of 30 mm, and aspect ratio of 1.25. Based on this transmittance and cross-sectional shape, the light-transmitting cover 4 deflects and emits the light from the light sources 6 in the direction normal to the light-transmitting area, thereby extending the light distribution for the lighting device.
In either of the first and second modifications, a light-transmitting cover 4 is tubular and a base member 2 is provided inside the light-transmitting cover. Thus, a junction between the base member 2 and light-transmitting cover 4 is eliminated to improve sealability.
In the first modification shown in
In the first modification shown in
As shown in
The base member 2, which is metallic, combines the functions of transferring and radiating heat produced by the light sources 6 to the atmosphere side and serves as a housing extending to the central portion. A GX53 cap 3 is provided on the reverse side of the base member 2, and a drive circuit 12 is accommodated in a space between the cap 3 and base member 2.
The light-transmitting cover 4 is in the shape of a doughnut with an outer diameter of 200 mm, and its cross-section has a vertically elongated elliptical shape with an end width (X) of 30 mm on the side of the base member 2, height (Y) of 24 mm, and aspect ratio of 0.8. The light-transmitting cover 4 has scattered fillers dispersed in its volume and has a transmittance of 51%. By the effect described in connection with the first embodiment, the light distribution is expanded to a 20 light distribution angle of 150° without allowing the light sources 6 to be seen from the outside.
Thus, the light-transmitting cover 4 is formed by halving a vertically elongated ellipse, so that it can be mass-produced as a single part capable of being injection-molded and achieve improvement in optical properties and a good appearance, which will be indicated later.
Structurally, the inner peripheral side of the light-transmitting cover 4 has a small influence on the spread of light distribution. Due to the property of the aspect ratio calculated on the outer peripheral side, therefore, the light distribution will not be degraded much even if the inner peripheral side portion is made lower than the outer peripheral side. Thus, according to the first modification, accommodation of a drive circuit and the like is facilitated while reducing the overall thickness of the LED fluorescent lamp 101, by reducing the height of the inner peripheral side of the light-transmitting cover 4 so that the base member 2 is raised.
Further, the light can be spread wider toward the outer periphery by making the outer peripheral side of the light-transmitting cover 4 thicker to reduce the transmittance. Based on the effect of oblique incidence described with reference to
While the limited modification of the fourth embodiment is presented in
The LED fluorescent lamp 101 comprises a base member 2, LED light sources 6, collimator lens 102, light-transmitting cover 4, and cap 3. The base member 2 accommodates a drive circuit 12. The light sources 6 are mounted on a front flat portion of the base member 2. The collimator lens 102 converges light emitted from the light sources 6. The light-transmitting cover 4 forwardly extends long from the base member 2 and resembles a fluorescent lamp. The cap 3, which matches an existing fluorescent lamp cap, such as Type GX10q, is provided on the back of the base member 2.
The light-transmitting cover 4 is in the form of a closed-top tube. The light-transmitting cover 4 has a substantially circular cross-section, opening diameter of 40 mm, and length of 200 mm, is somewhat tapered toward the distal end at an angle of 2° for mold removal, and has a transmittance of 60%. In such an extremely vertically elongated light-transmitting cover 4, only the vicinity of the light sources 6 becomes bright without the use of the collimator lens 102. However, uniform brightness can be distributed to the distal end of the light-transmitting cover 4 by condensing light by means of the collimator lens 102. In general, a collimator is required when 3 is exceeded by the aspect ratio of the light-transmitting area of the light-transmitting cover 4.
In the first modification, as shown in
In the second modification, as shown in
Alternatively, the light sources 6 may be intensively disposed on the center of the light-transmitting cover 4 or arranged side by side in a circle. Further, the cross-section of the light-transmitting cover 4 may be circular or rectangular.
Although the length of the light-transmitting cover 4 to serve as a light-emitting portion is adjusted to 200 mm in the fifth embodiment, it may be freely set in accordance with the lengths of commercially available fluorescent lamps that vary from 100 to 1,200 mm.
In the present embodiment, lighting devices of the type shown in the fifth embodiment described above are arranged face to face and constitute a straight-tube fluorescent-lamp-type lighting device. Specifically, base members 2, light sources 6, collimator lenses 102, and caps 3 are disposed at the opposite ends of a tubular light-transmitting cover 4, and each open end of the light-transmitting cover is supported by its corresponding base member 2.
With the LED fluorescent lamp 101 constructed as described above, the same effects and advantages as in the fifth embodiment can be obtained.
The present invention is not limited directly to the embodiments described above, and at the stage of carrying out the invention, its constituent elements may be embodied in modified forms without departing from the spirit of the invention. Further, various inventions can be formed by appropriately combining the constituent elements disclosed in the above-described embodiments. For example, some constituent elements may be deleted from all the constituent elements shown in the embodiments. Furthermore, constituent elements of different embodiments may be combined as required.
Although the above embodiments have been described as LED bulbs or LED fluorescent lamps, the lighting devices according to this invention may also be applied to street lighting and the like provided that they are based on combinations of directional light sources and light-transmitting covers surrounding the light sources. Further, the light sources are not limited to LEDs, and EL light sources may alternatively be used.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2011-146581 | Jun 2011 | JP | national |
2012-123784 | May 2012 | JP | national |
This application is a Continuation Application of PCT Application No. PCT/JP2012/066660, filed Jun. 29, 2012 and based upon and claiming the benefit of priority from prior Japanese Patent Applications No. 2011-146581, filed Jun. 30, 2011; and No. 2012-123784, filed May 30, 2012, the entire contents of all of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2012/066660 | Jun 2012 | US |
Child | 14102984 | US |