The present application is a national phase application of PCT application no. PCT/US2008/082145 filed on Oct. 31, 2008, which claims the benefit of U.S. patent application Ser. No. 11/934,605, filed on Nov. 2, 2007, the contents of which are hereby incorporated by reference.
This invention relates in general to gas discharge fluorescent devices, and in particular to a cold cathode fluorescent lamp (CCFL) system that is particularly versatile and useful for illumination applications, such as for illuminating a chamber in a building.
CCFL illumination systems are advantageous over hot cathode fluorescent lamps (HCFL) for many reasons and operates using mechanisms that are different from HCFL. The differences between CCFL systems and HCFL systems are explained in more detail in United States Patent Application Publication U.S. 2005/0275351 which is incorporated herein by reference.
As the world enters a period where energy costs will continually increase for the foreseeable future it is imperative to reduce the amount of energy that is consumed by lighting. As known to those skilled in the art, incandescent lighting is notoriously inefficient for lighting purposes. While HCFLs have been widely used to replace incandescent lamps for lighting purposes, the HCFLs are not as flexible as compared to CCFL lighting systems. For example, it may be difficult or impossible to adjust the intensity of light emitted by HCFL lighting systems for different lighting requirements, such as in a dimming operation. It is therefore desirable to provide an improved lighting systems, such as ones using CCFLs, which have better characteristics and flexibility compared to prior lighting systems.
One of the problems encountered in CCFL lighting systems is the fact that heat sensitive electronic components in the CCFL lighting system can be adversely affected by the heat generated by the CCFL lighting element itself and the lifetime of these electronic components may be reduced, thereby also reducing the useful life of the CCFL lighting system. Another problem encountered when CCFLs are used for general lighting is the need to include a converter for converting power from utility power line. This renders the CCFL device bulky and hard to use for lighting purposes, such as in lighting fixtures. It is therefore desirable to provide an improved CCFL lighting system where the above-described disadvantages are avoided or alleviated.
With the different roles lighting is playing in every day life, it is desirable to be able to adjust the intensity and color temperature of lighting applications. However, as noted above, it is difficult to use lamps such as HCFLs for lighting that uses dimming or adjustment of color temperature. The lighting fixtures presently available are also not adapted for lighting operations that permit the changing of color temperature. It is thus desirable to provide a lighting fixture that enables both dimming and the adjustment of color temperature, while also achieving high energy efficiency.
To alleviate one or more of the problems described above, in one embodiment of the invention, the electronics supplying power to the CCFL devices may be separated into two parts that are spaced apart, so that the heat generated by the CCFL devices do not substantially adversely affect the part of the electronics that is spaced apart from the devices. In this manner, the useful life of this part of the electronics is enhanced which may enhance the useful life of the lighting system. Separating the electronics into two parts also allows the portion of CCFL device that emits light to be reduced in size, which makes the CCFL system much more versatile for different applications.
According to one embodiment of the invention, a lighting system is used for illuminating a chamber in a building where the chamber has a number of surfaces. At least one lighting fixture supports at least one CCFL and at least one transformer when the lighting fixture is mounted onto one of the surfaces of the chamber. In this manner, light emitted by the at least one CCFL illuminates the chamber. A driver is capable of converting input power from a power source to an AC power having a voltage in the range of about 5 to 400 volts and at a frequency in the range of about 1 to 100 kilohertz. The driver is separated from the at least one CCFL device so that it is substantially unaffected adversely by heat generated by the at least one CCFL device. The at least one transformer is suitable for converting the AC power to an output power suitable for operating the at least one CCFL, causing the CCFL to emit light. In one implementation, in addition to the at least one transformer, one inductor and one capacitor are also included and are supported by the at least one lighting fixture.
With the above design, it is possible to physically separate the driver or controller from the at least one CCFL device, thereby reducing the adverse effects of heat generated by the at least one CCFL device on the driver and increasing the useful life of the CCFL lighting system. Since one driver can be used to supply power to more than one CCFL device, the cost of the CCFL lighting fixture system is also reduced.
Also, since it is possible for the bulk of the electronics (such as that in the driver or controller) to also be removed from the vicinity of the at least one CCFL device, the at least one CCFL device can be made into relatively smaller form factor, which will render the at least one CCFL device much more useful and versatile. In one implementation of this embodiment, the at least one CCFL device can be very similar in size to the conventional incandescent bulbs or conventional HCFL devices, and will fit nicely into the conventional lighting fixtures designed originally for incandescent bulbs or for conventional HCFL devices. In this manner, the conventional lighting fixtures need not be replaced; only the conventional incandescent bulbs or conventional HCFL devices are replaced by CCFL devices.
In another embodiment of the invention, a lighting system comprises a plurality of fixtures and a plurality of sets of CCFL devices, each set including at least two CCFL devices. Each set of CCFL devices is supported by a corresponding one of the plurality of fixtures. Each of the CCFL devices comprises at least one CCFL and at least one transformer, and preferably one inductor and/or one capacitor. The at least one transformer in each of the CCFL devices is suitable for converting AC power having a voltage in the range of 5 to 400 volts at a frequency in the range of about 1 to 100 kilohertz to an output power suitable for operating the at least one CCFL in such CCFL device. This causes the at least one CCFL to emit light. The lighting system further comprises a plurality of drivers each supplying voltages in the range of about 5-400 volts at frequencies in the range of about 1 kc-100 kc to a corresponding set of said plurality of sets of CCFL devices to cause said plurality of sets of CCFL devices to emit light. At least one of the plurality of drivers is connected by separate electrical connections to at least two CCFL devices in at least one of the plurality of sets of CCFL devices for supplying the same or different voltages to such at least two CCFL devices. The at least two CCFL devices in such one set comprises CCFLs with phosphors of different color temperatures, to provide adjustable color temperature lighting by such one set. This enables the lighting system to provide adjustable color temperature lighting.
One impediment in adopting a CCFL-based lighting system may be the need to replace existing wiring and lighting fixtures that are adapted for incandescent lamps or HCFLs. This concern can be alleviated by the following method in one embodiment by using CCFL devices having suitable connectors. This method may be applied to a lighting system designed for a configuration where one or more incandescent lamp or HCFL is supported by at least one lighting fixture mounted onto a surface of a chamber in a building where the at least one lighting fixture includes at least one conventional socket for an incandescent lamp or HCFL. The lighting system may also include electrical lines and a switch or controller controlling a voltage or current supplied to the at least one conventional socket through the electrical lines.
This method employs at least one CCFL device that may be electrically and mechanically connected to the at least one conventional socket in place of an incandescent lamp or HCFL where the at least one CCFL device comprises a connector that fits into the at least one conventional socket for electrically and mechanically connecting the at least one CCFL to the socket. The at least one CCFL device also comprises a transformer suitable for converting AC power having a voltage in the range of about 5 to 400 volts at a frequency in the range of about 1 to 100 kilohertz to an output power suitable for operating the CCFL, causing the at least one CCFL to emit light. This method comprises electrically and mechanically connecting to said at least one conventional socket the at least one CCFL device. At least one driver is installed in the lighting system where the driver is suitable for converting input power from a power source such as a utility power line to the AC power. The driver is then connected to the power source for converting input power from the power source to the AC power. In this manner, there is no need to alter the conventional lighting system, such as by replacing the electrical lines or the lighting fixture. In one implementation of this embodiment, the driver suitable for converting input power from a power source such as a utility power line to the AC power may be installed in the existing power junction box which is used to house the existing ON/OFF switch or dimmer of the existing lighting circuit with existing lighting fixtures.
Besides using the CCFL system to accommodate a conventional lighting fixture or lighting system as in the embodiments above, according to further embodiments, the CCFL system can also be used as a dedicated lighting fixture with build in CCFL devices. Where an entirely new lighting system is to be installed for example, such as in a new building, or during remodeling, there is no need to adapt the CCFL system to accommodate a conventional lighting fixture or lighting system. In such event, the lighting system includes at least one lighting fixture designed to mechanically support at least one CCFL and at least one transformer when the lighting fixture is mounted onto a surface of a chamber in a building. In this alternative embodiment, the lighting fixture is provided, and a driver is connected to a surface of the chamber and is caused to convert input power from a power source to AC power comprising a voltage in the range of about 5 to 400 volts at a frequency in the range of about 1 to 100 kilohertz. The driver is connected to the at least one transformer, which then converts the AC power to an output power suitable for operating the at least one CCFL, causing the CCFL to emit light for illuminating the chamber. In this case, it is no longer a CCFL device plugged into a conventional lighting fixture; preferably the CCFL device comes with the lighting fixture as a single unit, the CCFL device and the lighting fixture forming a unitary structure. This makes the lighting fixture systems using CCFL devices easy to install and use.
As an additional feature in the above method, the at least one lighting fixture may also be mounted onto a surface of the chamber in the building so that at least one lighting fixture mechanically supports the at least one CCFL and the at least one transformer.
In yet another alternative embodiment, where a plurality of fixtures are mounted onto a surface of a chamber in a building supporting a plurality of sets of CCFL devices, the CCFL devices may be used to emit light for lighting and illuminating the chamber. Each set of CCFL devices includes at least two CCFL devices each comprising CCFLs with phosphors of different color temperatures. Each of the sets of CCFL devices is supported by a corresponding fixture of a plurality of fixtures. Each of the CCFL devices comprises at least one CCFL and at least one transformer. In a method technique of such embodiment, input power from a power source is converted to AC power comprising one or more voltages in the range of about 5 to 400 volts at a frequency or frequencies in the range of about 1 to 100 kilohertz. The one or more voltages in the range of about 5 to 400 volts of the AC power are then supplied separately to at least two CCFL devices in one of the sets of CCFL devices, so that the same or different voltages are supplied to such CCFL devices. The at least one transformer in each of the at least two CCFL devices in such one set is suitable for converting the AC power supplied thereto to an output power suitable for operating CCFLs, causing the at least one CCFL in such CCFL device to emit light. Voltages supplied to the at least two CCFL devices in such one set are controlled separately and individually so that the same or different voltages may be applied to the at least two CCFL devices to provide adjustable color temperature lighting.
Yet another embodiment of the invention is directed to an apparatus suitable for use in altering a lighting system for illuminating a chamber in a building. The chamber has and is defined by a plurality of surfaces. The lighting system comprises at least one lighting fixture mounted onto one of the surfaces of the chamber in the building. The at least one lighting fixture includes at least one conventional socket for a conventional lamp. The lighting system further comprises electrical lines and a controller controlling a current supplied to the at least one conventional socket through said electrical lines. The apparatus comprises at least one CCFL device suitable for electrically and mechanically connecting to said at least one conventional socket, each of said at least one CCFL device comprising a CCFL lamp, a connector that fits into said at least one conventional socket for electrically and mechanically connecting said CCFL lamp to the socket, and a transformer suitable for converting an AC power having a voltage in the range of about 5-400 volts at a frequency in the range of about 1 kc-100 kc to an output power suitable for operating the CCFL lamp, causing the CCFL lamp to emit light to illuminate said chamber. The apparatus further comprises an adapter unit, the adapter unit comprising at least one driver suitable for converting input power from a power source to said AC power.
In yet another embodiment of the invention, a lighting fixture comprises at least two CCFL devices, each of the CCFL devices comprising at least one CCFL and at least one transformer. The at least one transformer in each of the CCFL devices is suitable for converting an AC power having a voltage in the range of about 5-400 volts at a frequency in the range of about 1 kc-100 kc to an output power suitable for operating said at least one CCFL in such CCFL device, causing the at least one CCFL to emit light. The lighting fixture comprises at least one driver supplying voltages in the range of about 5-400 volts at frequencies in the range of about 1 kc-100 kc to the at least two CCFL devices to cause said at least two CCFL devices to emit light. The at least one driver is connected by separate electrical connections to the at least two of the CCFL devices for supplying the same or different voltages to the at least two CCFL devices. The at least two CCFL devices comprises CCFLs with phosphors of different color temperatures, so that voltages applied by the at least one driver to the at least two CCFL devices will provide adjustable color temperature lighting. The lighting fixture also comprises a housing mechanically connected to and supporting the at least two CCFL devices and the at least one driver so that the at least one driver is spaced apart from the at least two CCFL devices, and so that the at least one driver is substantially unaffected adversely by heat generated by the at least two CCFL devices.
Still another embodiment of the invention is directed to a lighting system for illuminating a chamber in a building, said chamber having and defined by a plurality of surfaces, comprising the fixture of the type described in the paragraph immediately above, and a lighting controller controlling a voltage or current supplied to the at least one driver or controlling the at least one driver, or both.
One more embodiment of the invention is directed to a method for altering a lighting system for illuminating a chamber in a building, where the chamber has and is defined by a plurality of surfaces. The lighting system comprises at least one lighting fixture mounted onto one of the surfaces of the chamber in the building, electrical lines and a controller controlling a current supplied to the at least one lighting fixture through said electrical lines. The method comprises (a) replacing said at least one lighting fixture by at least one substitute lighting fixture, each of said at least one substitute lighting fixture is of the type described in the two paragraphs immediately above. The method further comprises (b) connecting the electrical lines to the at least one driver of the at least one substitute lighting fixture; and (c) replacing the controller by a substitute controller capable of sending signals to the at least one driver to control the voltages supplied to the at least two CCFL devices of the at least one substitute lighting fixture, to provide adjustable color temperature lighting.
All patents, patent applications, articles, books, specifications, other publications, documents and things referenced herein are hereby incorporated herein by this reference in their entirety for all purposes. To the extent of any inconsistency or conflict in the definition or use of a term between any of the incorporated publications, documents or things and the text of the present document, the definition or use of the term in the present document shall prevail.
Identical components in this application are labeled by the same numerals.
Controller 19 receives electric power, such as power at 50 or 60 Hz and 110 or 220 volts, from a power source such as utility power lines in conduit 14. Drivers 103, such as lighting ballasts, are installed in a circuit path of electrical lines 6a in conduits 13 above the ceiling C, for converting such electric power from controller 19 to an AC power (or AC signal, or AC power signal), having voltages in the range of about 5 to 400 volts at a frequency in the range of about 1 to 100 kilohertz. The load driven by the drivers 103 has a substantially constant electrical resistance, and the currents supplied by the drivers 103 also vary at frequencies in the range of about 1 to 100 kilohertz. This AC power is supplied by drivers 103 to the CCFL devices 15. Devices 15 each includes a transformer and a CCFL, where the transformer in each device 15 converts the AC power received to output power (or output signals, or output power signal) suitable for powering the CCFL, such as a voltage of 1,000 to 10,000 volts, and a voltage comprising voltage pulses at a frequency in the range of about 1 to 100 kilohertz. Drivers 103 preferably are each capable of converting power in a range of 100 Watts to 200 Watts. When controller 19 is used in commercial applications to control larger numbers of CCFL devices in each lighting circuit, it is preferably capable of converting power in a range of 100 W˜2000 W, and controller 19 is preferably installed next to the lighting circuit behind the ceiling or wall. While multiple drivers 103 driving the CCFL devices are shown, it will be understood that a single driver 103 may suffice, depending on the power requirements of the fixtures 20, where the single or multiple drivers may be controlled by a single controller 19.
Drivers 103 are preferably connected to and supported by a surface (such as ceiling or wall) of chamber 100 so that they are physically separated and spaced apart from the CCFL devices 15 by a distance such that its operation and useful life are not affected by heat generated by the CCFL devices. In one embodiment, controller 19 is located not more than 1 foot from the CCFL devices, although a smaller distance may suffice, as in the embodiments of
Another advantage of the lighting system 110 illustrated in
Yet another alternative to the embedded signal or wireless signal for control is to run extra wires 7a shown in
Where the lighting fixtures 20 are ones with multiple conventional lamp sockets, it is possible to retro-fit such fixtures by replacing the incandescent or HCFL lamps in these sockets with CCFL lamps with the appropriate type of connectors, such as those illustrated in
Controller 19 can include the conventional ON/OFF switch use to control ON/OFF power supply to driver 103 to cause it to perform ON/OFF function. However, controller 19 further includes an additional transmitter capable of sending out embedded control signals or RF signal to drivers 103. The embedded signal will be carried through by the two wires sending utility AC power to drivers 103. Control can also be wireless, where an RF signal is transmitted through RF transmitter in controller 19 wirelessly through radio frequency. It can also send a control signal through an added wire 7a directly to the driver 103. Since drivers 103 can be daisy chained together through their control port, controller 19 only needs to send such control signal through the additional wire 7a to one driver 103 to control multiple drivers 103 in the lighting system. In this manner, each of the drivers through its receiver and microprocessor can receive and decipher the information in the control signals to control the voltage applied to the individual CCFLs, so that intensity of light emitted by each individual CCFL can be controlled independently from all other CCFLs.
Multiple fixtures similar to lighting fixtures 20′ of
The above described schemes for using CCFLs to replace incandescent lamps for use in conventional lighting fixtures work also for replacing HCFLs in conventional lighting fixtures. Thus, illustrated in
The systems illustrated by
Thus, the method for altering a conventional lighting system with a fixture mounted onto a surface of a chamber is very simple. It includes electrically and mechanically connecting a CCFL device to at least one conventional socket supported by the fixture, where the CCFL device comprises a CCFL, a connector that fits into said at least one conventional socket for electrically and mechanically connecting said CCFL to the socket, and a transformer suitable for converting an AC power having a voltage in the range of about 5-400 volts varying at a frequency in the range of about 1 kc-100 kc to an output power suitable for operating the CCFL lamp, causing the CCFL lamp to emit light. It includes installing or connecting a driver and a controller (or a combined driver/controller unit) between the CCFL lamp and a power source (e.g. utility power source), the driver being suitable for converting input power from the power source to said AC power. If a conventional switch is used to control the conventional lighting system, it will need to be either replaced by the driver and a controller, or a combined driver/controller unit.
Where a lighting system is to be installed in a new building or in a remodeling process, or in a simple replacement of an old lighting system, the above designs and process may be further simplified. This is illustrated in
The major difference between fixture 120 (holding CCFL device 17) of
The drivers 103 in
While the invention has been described above by reference to various embodiments, it will be understood that changes and modifications may be made without departing from the scope of the invention, which is to be defined only by the appended claims and their equivalents.
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