The invention relates to a lighting system comprising a light source unit and a projection system, for producing a desired light distribution pattern in a target area, especially for use in automotive head lighting, studio and theatre lighting, indoor spots with adjustable beam width or direction, architectural dynamic lighting, disco lighting and other. Especially, the invention relates to a lighting system comprising a light source unit having one or a plurality of Lambertian light sources (i.e. light sources having a pattern of the radiated light intensity which is substantially proportional to the cosine of the angle between an observer and a centerline or surface normal in which the light source lies), especially one or a plurality of LEDs or an LED array or a light emitting area, e.g. in the form of one or a plurality of apertures of one or a plurality of light guides, having such a Lambertian radiation characteristic. Finally, the invention relates to a light source unit comprising one or a plurality of Lambertian light sources, which light source unit is adapted for use in such a lighting system.
U.S. Pat. No. 6,909,554 discloses an optical system that includes an array of opto-electronic devices in the form of an array of light emitters like LEDs or an array of light detectors like CCDs, wherein the array is substantially extending along a planar plane. Further, the optical system includes an array of micro lenses and a fore optic having a non planar focal field. Each opto-electronic device is provided with one of the micro-lenses which each have a focal length and/or a separation distance between them and their respective opto-electronic device such that it compensates for the non planar focal field of the fore optic, so that light which is provided by the fore optic is reconfigured by the micro-lenses to be substantially focused along the planar plane of the array of opto-electronic devices, and vice versa.
One disadvantage of this optical system is that in case of using LEDs as light emitting opto-electronic devices, a great part of the emitted light cannot be captured by the related micro-lens but is lost. This is due to the fact, that an LED is usually a Lambertian light source having a pattern of the radiation intensity which is more or less proportional to the cosine of the angle between the observer and the centerline or surface normal in which the LED lies.
US 2007/0211473 discloses a light source especially for traffic lights and other signal heads, comprising a housing in which an LED module is positioned for emitting light through a Fresnel lens and a spreading lens to the outside of the housing, wherein an improved uniformity of the light distribution across the surface of the spreading lens shall be achieved by positioning around each LED a reflector cup having either a tilt angle such that more light is directed toward the outer perimeter of the spreading lens, or having a non symmetrical curvature or being fanned out in order to achieve the effect of the tilted reflector cup without tilting the same.
One object underlying the invention is to provide a lighting system comprising a light source unit and a projection system, by means of which a desired or predetermined light distribution pattern can be generated in a target area with a high efficiency especially in case of using one or a plurality of Lambertian light sources. Another object underlying the invention is to provide a lighting system comprising a light source unit and a projection system, which lighting system is especially suitable for automotive head lighting applications for generating an appropriately shaped illumination pattern on a road, especially in case of using one or a plurality of Lambertian light sources.
These objects are solved according to claim 1 by a lighting system comprising a light source unit and a projection system for generating the said predetermined or desired light pattern in a target area, wherein the light source unit comprises at least one light source and at least one collimator comprising an entry aperture through which light emitted by the at least one light source enters the collimator and planar or curved light reflecting walls or planes for reflecting and directing the light entered into the collimator through an exit aperture of the collimator and into the projection system, wherein the at least one collimator is dimensioned and/or arranged such that either the exit aperture of the collimator, or at least one of front rims of the light reflecting walls or planes of the collimator which enclose and mark the boundary of the exit aperture of the collimator is at least substantially coincident with and at least substantially follows at least a part of a curved focal plane of the projection system, or is dimensioned and/or arranged such that the curved focal plane of the projection system intersects with or tangentially touches the exit aperture or at least one of the rims, respectively.
By arranging the aperture of a collimator or at least one of the front rims limiting such an aperture in the curved focal plane of the projection system as indicated above, a continuous distribution of the light intensity in the target area can be obtained with a high efficiency but without substantial aberrations, so that the lighting system according to the invention does not considerably suffer from field curvature of the projection system.
The dependent claims disclose advantageous embodiments of the invention.
Due to the fact, that collimators with reflecting walls are used for directing the light into the projection system instead of refractive lenses, also Lambertian light sources like LEDs can be used according to claim 2 without considerable loss of the emitted light.
The solution according to claim 1 is advantageous especially in case of the embodiment according to claim 3 in which the light source unit comprises a plurality of collimators because also the light emitted by those collimators which have a considerable distance from the optical axis of the projection system is directed into the target area with a high efficiency, or, in other words, a much more sharp and at least substantially aberrations-free image of the whole light source unit and consequently a more homogeneous distribution of the light intensity pattern can be obtained in the target area.
Claims 4 to 6 disclose advantageous embodiments of collimator arrangements if a plurality of such collimators is provided.
The embodiment according to claim 7 is especially advantageous if the light sources shall be mounted on a common printed circuit board.
Claims 8 and 9 are directed on embodiments of the invention, by which a sharp cut-off edge can be obtained in the light distribution pattern in the target area.
Claims 10 and 11 are directed on embodiments of the invention, by which a gradual decrease of the light intensity in the light distribution pattern in the target area can be obtained.
The embodiment according to claim 12 is advantageous for generating a certain course of the pattern of the light intensity distribution in the target area.
Claims 13 and 14 disclose embodiments of the light source units themselves which are advantageous with respect to their manufacturing.
It will be appreciated that features of the invention are susceptible to being combined in any combination without departing from the scope of the invention as defined by the accompanying claims.
Further details, features and advantages of the invention will become apparent from the following description of preferred and exemplary embodiments of the invention which are given with reference to the drawings.
Generally, the collimators 12 are either reflective collimators which are filled with air, for collimating the light emitted by the LEDs only by reflection at the inner surfaces of the walls of the collimators 12, or the collimators 12 are filled with a transparent dielectric medium in order to collimate the light emitted by the LEDs not only by reflection but also by refraction within the dielectric medium, each into the direction of the projection system, especially its entry aperture.
Preferably, the exit apertures of the collimators 12 are each rectangular because this allows a close positioning of the collimators 12 side by side according to
Preferably, a small gap is provided between the entry aperture of the collimators 12 and the LEDs 11 in order to allow a positioning tolerance between both.
More specifically, as indicated in
Preferably, the area of the exit aperture is about four times the area of the entry aperture (or of the related LED die within the aperture) in order to obtain a collimation opening angle of about 30° for matching a f/1.0 projection system, wherein f is the f-number which is the ratio between the lens diameter D and the focal length f of the projection system, so that in this case D=f.
According to
The light source unit 1 (i.e. the line array or the matrix array of collimators 12 as explained above) extends along a planar plane perpendicular to the optical axis A of the projection system 2. The light emitted by the light source unit 1 is projected by means of the projection system 2 into a target area. Since the apertures of the collimators 12 of such a light source unit 1 are arranged more or less in the same one common planar plane which is at least substantially perpendicular to the optical axis A of the projection system 2, such a configuration suffers from the field curvature or the non planar but curved focal field or focal plane of the projection system 2 which causes unsharpness and other aberrations especially for those LEDs and collimators 12 which have a significant distance from the optical axis A of the projection system 2. This effect is very prominent for projection systems 2 consisting of only one single lens element.
Generally, in order to compensate the above curvature of the focal plane, the individual collimators 12 of the light source unit 1 are arranged and/or directed and/or dimensioned according to the invention such that the exit apertures of the individual collimators 12, and preferably the center of these exit apertures, or at least one of the front rims of the light reflecting walls of the collimators which enclose and mark the boundary of the exit aperture of the related collimator 12, are positioned as close as possible on or are coincident with and follow or intersect or tangentially touch the curved focal plane P of the projection system 2. This has the consequence, that the exit apertures of the collimators 12 are imaged accordingly much more sharply into the target area so that a continuous light distribution without considerable loss of light is achieved.
Generally, when imaging the exit apertures of the collimators 12 of a light source unit 1 into a target area, dark vertical lines corresponding to the rims 124r, 123r between adjacent side walls 124, 123 of neighboring collimators 12 could also be generated in the target area. In order to avoid these lines or make them less visible, if desired, the neighboring side walls 124, 123 between the adjacent individual collimators 12 can be made shorter in comparison to the upper and the lower wall 121, 122 in order to keep these rims 124r, 123r out of the focal plane of the projection system 2. By this, the LEDs 11 would have an accordingly smaller distance from each other in a lateral direction in comparison to the case of
On the basis of the above principles, the following exemplary embodiments of the invention are given which can be selected according to a desired application and the related needs.
However, this solution may have a practical disadvantage, because the entry apertures of the collimators 12 are now as well positioned in a curved plane but no longer in a common planar plane. If the LEDs 11 are each positioned in these entry apertures, they can no longer be mounted on a common printed circuit board because such a board is usually planar.
In order to avoid this disadvantage, a second embodiment of a lighting system is provided according to
According to this second embodiment, the collimators 12 are not shifted as indicated in
The entry apertures of the collimators 12 and accordingly the related LEDs 11 at these entry apertures remain in a common planar plane, so that the LEDs can be mounted on a common printed circuit board.
According to this third embodiment the collimators 12 are tilted in relation to the optical axis A of the projection system 2 such that especially the center of the light beams which leave the exit apertures of the collimators 12 are each aimed at a center area or an entry aperture of the projection system 2. In this embodiment, the exit apertures of the collimators 12 are again arranged in and substantially follow the curved focal plane P of the projection system 2. The front rims 121r to 124r themselves can again each form a straight line, or, for an even better adaptation to the focal plane P, are provided with a curvature which at least substantially matches the curvature of the focal plane P.
In order to enable that the LEDs 11 which are positioned at the entry apertures of the collimators 12 can be mounted on a common printed circuit board, the collimators 12 are preferably extended with respect to their length in the direction away from the focal plane P such that all entry apertures are positioned in a common planar plane which is preferably perpendicular to the optical axis A of the projection system 2.
This third embodiment is advantageous and has an improved efficiency especially in case of a large light source unit 1 comprising collimators 12 having a considerably large distance from the optical axis A of the projection system 2.
The collimators 12 of such a light source unit 1 are arranged preferably along a straight line (line array of collimators 12 as indicated in
Due to the fact that in contrast to the embodiments as shown in
Due to the resulting fact that (in contrast to
In order to obtain this, the fifth embodiment differs from the fourth embodiment in a second reflective shield 126 which is provided at the upper edge of the light source unit 1 (i.e. at the edge opposite to the edge at which the first reflective shield 125 is arranged) if the decrease is desired in a direction downward in the target area. The second reflective shield 126 is e.g. directed such that it straightly continues the direction in which the upper walls 121 of the collimators 12 extend. However, other directions or inclinations can be selected as well in dependence on the desired progression or gradient of the decrease of the light intensity. The light source unit 1 can again be provided in the form of a line or matrix array of collimators 12 as explained above, and the collimators 12 are again arranged as explained above with reference to
In
Further,
By this, the light distribution in the target area will show a more or less gradual decrease of the light intensity, beginning at the sharp cut-off edge and continuing in a direction downward from this cut-off edge (which is generated by means of the first reflective shield 125).
Alternatively, the fifth embodiment according to
Apart from the cut-off edge coE which is desired in such a pattern and which is generated by means of the fourth embodiment as shown in
In
In order to realize the above kink K in the cut-off edge coE of the light distribution pattern, the sixth embodiment differs from the embodiments shown in
Of course it is not necessary that the first and the second portion 1a, 1b of the light source unit extend parallel to each other and in a horizontal direction. If it is desired that in
Further, such a kink K can also be generated by means of the embodiments shown in
Generally, the walls 121, 122, 123, 124 of the collimators 12 and the first and the second reflective shield 125, 126 are disclosed above to be planar walls and planar shields, respectively. This is advantageous especially for manufacturing reasons and for ease of dimensioning the related collimators and shields. However, a part or all of such walls 121, 122, 123, 124 and/or shields 125, 126 could also be curved walls and shields, respectively, in order for e.g. optimizing the collimators 12 with respect to a certain pattern of the radiated light intensity of the light source or light emitting surface at the entry aperture of the collimators 12, and/or for achieving a certain optimized distribution of the light intensity in the target area.
Further, instead of two or more of the collimators 12 of the light source unit 1, a common collimator could be used having e.g. an accordingly rectangular aperture extending in a longitudinal direction instead of the preferred square aperture as indicated in
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive, and the invention is not limited to the disclosed embodiments. Variations to embodiments of the invention described in the foregoing are possible without departing from the scope of the invention as defined by the accompanying claims.
Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single unit may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measured cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
Number | Date | Country | Kind |
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10158554.5 | Mar 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB11/51214 | 3/23/2011 | WO | 00 | 9/28/2012 |