The application relates to a lightweight container closure or cap, and in particular to a container closure having a child-resistant safety feature to inhibit opening of the container by a child.
Child-resistant container closures are known in the art. Such closures typically have a nested two-cap construction, including a base cap for sealing a container opening and a cover cap that captures the base cap. The base cap threads onto a neck of the container about the opening. Cooperating features disposed on an inner portion of the cover cap and an outer portion of the base cap enable selective engagement between the base cap and the cover cap, such that a single rotational action is sufficient to install the closure onto the container while a combined rotational and pushing and/or squeezing action is required to remove the closure from the container. In practice, when the cover cap is rotated in a first direction so as to thread the base cap onto the container neck, the cover cap and the base cap reliably engage and rotate in tandem, but when the cover cap is rotated in second a direction so as to unthread the base cap from the container neck, the cover cap must be further manipulated (e.g., by pushing downward on the cover cap or squeezing a portion of the cover cap while rotating) to cause the base cap to rotate in tandem with the cover cap. If the cover cap is rotated in the second direction without further manipulating the cover cap, the closure may emit a clicking sound to indicate a failed attempt to open the closure. However, in many existing closures, the clicking sound is only faintly audible.
In one embodiment, a child-resistant container closure includes a base cap, a cover cap, and one or more springs or resilient members. The base cap has a top and a skirt depending downwardly from the top, the base cap including a plurality of upwardly extending teeth, the skirt including internal threads for engaging a neck of the container, a bottom end, and one or more ramps protruding radially outwardly from the skirt. The cover cap has a top and a skirt depending downwardly from the top, the cover cap including a plurality of downwardly extending teeth adapted for engagement with the upwardly extending teeth of the base cap top. The skirt has a plurality of interspersed vertical legs each spaced apart from adjacent legs by vertical openings, the legs being joined by a support ring, the skirt including one or more ramps protruding radially inwardly from the legs. The ramps are adapted for asymmetric engagement with the outwardly protruding ramps of the base cap skirt. The springs enable selective engagement between the base cap upwardly extending teeth and the cover cap downwardly extending teeth. In a rest or non-engaged state the springs cause the base cap top and the cover cap top to be separated by an at-rest distance such that the cover cap is rotatable separately from the base cap without the respective teeth engaging (i.e., the teeth are not engaged). In an actuated state in which the cover cap is displaced toward the base cap, the springs deflect so as to allow the distance between the cover cap top and the base cap top to decrease to an actuated distance to enable the respective teeth to engage such that the rotation of the cover cap causes the base cap to rotate along with the cover cap. In the rest state, when the cover cap is rotated in a first direction, the cover cap ramps positively engage the base cap ramps to cause the base cap to rotate along with the cover cap in the first direction. In the rest state, when the cover cap is rotated in a second direction, the cover cap ramps slide over the base cap ramps causing an audible clicking sound as a closing face of each of the cover cap ramps releases from a closing face of each of the corresponding base cap ramps.
In another embodiment, a child-resistant container closure includes a base cap, a cover cap, and a plurality of springs. The base cap has a top and a skirt depending downwardly from the top, the base cap including a plurality of upwardly extending teeth, the skirt including internal threads for engaging a neck of the container, a bottom end, and one or more ramps protruding radially outwardly from the skirt. The cover cap has a top and a skirt depending downwardly from the top, the cover cap including a plurality of downwardly extending teeth adapted for engagement with the upwardly extending teeth of the base cap top, the skirt having a support ring at a bottom end thereof. The skirt includes one or more ramps protruding radially inwardly from the legs, the ramps being adapted for asymmetric engagement with the outwardly protruding ramps of the base cap skirt. The support ring protrudes radially inwardly from the cover cap skirt to engage with a ridge protruding radially outwardly from the bottom end of the base cap skirt to inhibit removal of the cover cap from the base cap. The springs are spaced apart and are arranged in a generally circular pattern protruding downwardly from the top of the cover cap and an annular ridge protrudes upwardly from the top of the base cap, the ridge engaging the springs for centering the cover cap on the base cap, the ridge having a shaped surface for guiding the flexure of the springs for enabling selective engagement between the base cap upwardly extending teeth and the cover cap downwardly extending teeth. In a rest state, the springs cause the base cap top and the cover cap top to be separated by an at-rest distance such that the cover cap is rotatable separately from the base cap without the respective teeth engaging. In an actuated state in which the cover cap is displaced toward the base cap, the springs deflect so as to allow the distance between the cover cap top and the base cap top to decrease to an actuated distance to enable the respective teeth to engage such that the rotation of the cover cap causes the base cap to rotate along with the cover cap. In the rest state, when the cover cap is rotated in a first direction, the cover cap ramps positively engage the base cap ramps to cause the base cap to rotate along with the cover cap in the first direction. In the rest state, when the cover cap is rotated in a second direction, the cover cap ramps slide over the base cap ramps causing an audible clicking sound as a closing face of each of the cover cap ramps releases from a closing face of each of the corresponding base cap ramps.
Other objects, aspects and advantages of the present invention will become apparent to those skilled in the art upon reading the following detailed description, when considered in conjunction with the appended claims and the accompanying drawings briefly described below.
The above and other aspects, features and advantages of the present invention will be more apparent from the following more particular description thereof, presented in conjunction with the following drawings wherein:
Referring to
With particular reference to
With particular reference to
To prevent the cover cap top 110 from resting in direct contact with the base cap top 210, one or more springs or resilient members 150 are provided to maintain the top 110 of the cover cap 100 spaced apart from the top 210 of the base cap 200 by a distance 310 between the cover cap top 110 and the base cap top 210. In a rest or non-engaged state, when the cover cap 100 is not actuated or depressed toward the base cap 200, the springs 150 establish an at-rest distance. In an actuated or engaged state, when a user applies downward force to displace the cover cap 100 toward the base cap 200, the springs 150 establish an actuated distance that is less than the at-rest distance. When the downward force is removed, the springs 150 cause the cover cap 100 to move away from the base cap 200 thus restoring the distance from the actuated distance to the at-rest distance.
In the depicted embodiment, the springs 150 comprise a plurality of individual spring members 152 extending downwardly from the cover cap top 110. The spring members 152 are spaced apart in a substantially circular or circumferential pattern and have a length approximately equal to or greater than the at-rest distance to be maintained between the cover cap top 110 and the base cap top 210. A raised annular ridge 214 protrudes upwardly from the base cap top 210. As shown, the diameter of the annular ridge 214 is slightly less than the diameter of the circular pattern formed by tips 158 of the springs 150, so that the interaction between the springs 150 and the ridge 214, as discussed below, causes the cover cap 100 to be in a substantially centered disposition with respect to the base cap 200. However, it is understood that the cover cap 100 could be similarly centered on the base cap 200 if the annular ridge 214 were to have a diameter slightly larger than the diameter of the circular pattern of the springs 150. It is also contemplated that, instead of a ridge, a channel could be formed on the base cap to provide centering for the springs 150.
The annular ridge 124 has a shaped surface 216 for guiding the flexure of the springs 150 as the closure 10 moves from the rest state to the actuated state. In particular, the shaped surface 216 preferably has a concave curvature where the ridge 214 joins the top 210 to direct the flexing of the spring members 152 as the distance between the top 110 and the top 210 becomes smaller relative to the length of the spring members 152.
In one embodiment, as most clearly shown in
It is understood that the springs may alternatively comprise a plurality of individual spring members 152 extending upwardly from the base cap top 210 cooperating with an annular ridge 214 protruding downwardly from of a channel disposed in the cover cap top 110.
As shown in
As shown in
The teeth 130 and the teeth 230 have a combined height that is at least slightly less than the at-rest distance between the top 110 and the top 210, such that when the cover cap 100 is not actuated toward the base cap 200, the teeth 130, 230 cannot engage with one another, and the cover cap 100 can be rotated freely, at least in the second direction, without rotating the base cap 200.
As best illustrated in
As best illustrated in
The combined distance by which the ramps 140 protrude inwardly from the cover cap skirt 120 and the ramps 240 protrude outwardly from the base cap skirt 220 is at least large enough to slightly exceed the annular gap 300 between the skirt 120 and the skirt 220. Therefore, as the cover cap 100 is rotated in either direction with respect to the base cap 200, the respective ramps 140, 240 necessarily interact.
When the cover cap 100 is rotated in the first or tightening direction of rotation, the sharp closing face 244 of the ramp 240 comes into contact with the sharp closing face 144 of the ramp 140 and the ramps 140, 240 engage with each other in a manner that strongly inhibits, but does not completely prevent, further rotation of the cover cap 100 with respect to the base cap 200.
Therefore, as long as the threads 222 of the base cap 100 are not fully and tightly engaged with corresponding threads on the container neck, further rotation of the cover cap 100 in the first direction will cause the base cap 200 to rotate along with the cover cap 100 in the first direction. Once the threads 222 of the base cap 100 become fully engaged with the corresponding threads on the container neck, the ramps 140, 240 remain engaged to tighten the threaded engagement to secure the closure 10 on the container sufficiently to prevent accidental or inadvertent loosening of the closure 10. It is well within the knowledge of a typical user of container closures 10 to estimate the amount of tightening that is sufficient. If a user attempts to significantly over-tighten the closure 10 onto the container, the legs 122 of the cover cap skirt 120 eventually flex enough to permit the closing faces 144 of the ramps 140 to disengage from the closing faces 244 of the ramps 240 so that the cover cap 100 jumps or rotates with respect to the based cap 200 until the next ramp-to-ramp (140-to-240) engagement, indicating to the user that the closure 10 is at least sufficiently tight.
When the cover cap 100 is not depressed such that the springs 150 are in the rest state, and the cover cap 100 is rotated in the first direction, the interaction between the ramps 140, 240 is the only mechanism that enables tightening of the base cap 200 onto the container. When the spring means 150 is in the actuated state and the cover cap 100 is rotated in the first direction, the interaction between the ramps 140, 240 may be supplemented by the interaction between the teeth 130, 230; as described above, the engagement between teeth 130, 230 in the first direction is also preferably designed to automatically limit the amount of tightening force that can be applied to tighten the closure 10 onto the container 10, as a result of the tapered legs 234, 236.
When the cover cap 100 is rotated in the second or loosening direction of rotation, the shallow opening face 242 of the ramp 240 comes into contact with the shallow opening face 142 of the ramp 140 and the ramps 140, 240 engages with each other in a manner that provides a gentle and minimal frictional force between the ramps 140, 240, as the opening faces 142, 242 slidably engage with, and slide over, each other. The frictional interaction between the opening faces 142, 242 is insufficient to overcome the holding force of a sufficiently tightened base cap 200. In other words, when the base cap 200 is fully and sufficiently tightened onto the container, the frictional interaction between the opening faces 142, 242 is not enough to loosen the base cap 200. Therefore, when the threads 222 of the base cap 100 are fully engaged with the corresponding threads on the container neck, the legs 122 of the cover cap skirt 120 flex enough to permit the opening faces 142 of the ramps 140 to slide completely over and release from the opening faces 242 of the ramps 240.
When the release occurs, and the apex 146 releases from the apex 246, an audible clicking sound is emitted, and the cover cap 100 jumps or rotates with respect to the base cap 200 until the next ramp-to-ramp (140-to-240) engagement, during which the opening faces 142 of the ramps 140 again slide completely over and release from the opening faces 242 of the ramps 240, making the clicking sound again, the process repeating as long as a user continues to rotate the cover cap 100 in the second direction and the springs 150 are in the rest state. The audible clicking sound serves two purposes. First, it reminds a user that the closure 10 is a child-resistant cap and that a more complex pushing and rotating action is required to open the closure 10. Second, it provides an audible alert to an adult in the event a child is attempting to open the closure 10. A particular advantage of the closure 10 is that the openings 124 in the skirt 120 permit the clicking sound made by the releasing of the ramps 140, 240 from each other to more readily escape from within the cover cap 100, thereby making the sound louder and more audible by a user or an adult responsible for the safety of a child. Testing has shown an appreciable increase in the audible sound caused by the openings 124 in the skirt 120.
As described, when the cover cap 100 is not depressed such that the springs 150 are in the rest state, the base cap 200 is tightened on the container neck, and the cover cap 100 is rotated in the second direction, the interaction between the ramps 140, 240 serves only to create an audible sound. Therefore, to open the closure 10, the springs 150 must be actuated to the actuated state by depressing the cover cap 100 toward the base cap 200, to cause engagement of the teeth 130, 230. When the cover cap 100 is depressed such that the springs 150 are in the actuated state, and the cover cap 100 is rotated in the second direction, the teeth 130, 230 engage and mesh as described above. In particular, the engagement between the teeth 130 and the engagement faces 232 of the teeth 230 provides sufficient engagement force to overcome the tightening of the base cap threads 222 onto the container neck threads so that the closure 10 can be loosened from the container neck.
In the illustrated embodiment, the base cap skirt 220 includes six ramps 240 and the cover cap skirt 120 includes three ramps 140. It is understood that the number of cover cap ramps 140 and the number of base cap ramps 240 need not be the same, and that the number of ramps 140, 240 can be selected to achieve a combination of a desired engagement force in the first direction of rotation, a desired engagement force in the second direction of rotation, and a level of audible clicking sound. For example, for a relatively small closure 10, the combination of four cover cap ramps 140 and one base cap ramp 240 may be adequate to enable sufficient tightening of the closure 10 and to prevent unintended opening of the closure 10. However, for a larger closure 10, it may be necessary to have eight or more cover cap ramps 140 in combination with four or more base cap ramps 240 to provide sufficient tightening force while still not provide excessive loosening force.
The cover cap 100 and the base cap 200 are held together to form the closure 10, such that the cover cap 100 is rotatable with respect to the base cap 200 but the cover cap 100 is not readily removable from the base cap 200. Capturing the base cap 200 within the cover cap 100 in this manner prevents a child from circumventing the safety features of the closure 10 by simply removing the cover cap 100 to directly rotate the base cap 200. In the embodiment of the closure 10 as shown particularly in
As a further safety feature, the openings 124 in the cover cap skirt 120 may be sized to be sufficiently small so as to prevent a child's fingers from directly accessing and turning the base cap 200 without having to rely on the engagement between the cover cap 100 and the base cap 200 to open the closure 10.
Although specific embodiments have been described, the skilled artisan will understand how various modifications may be made within the scope of the present invention, which is defined by the attached claims.
This application is claims priority from U.S. Provisional Application No. 61/200,148, filed Nov. 25, 2008, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
61200148 | Nov 2008 | US |