The present invention relates primarily to a conductor for electrical equipment, notably to a movable contact for disconnectors for outdoor high-voltage electrical energy transmission and distribution installations, and more generally to a switch for outdoor high-voltage electrical energy transmission and distribution installations.
The main target application field is high-voltage conductors but the invention may equally be applied to medium-voltage or low-voltage conductors.
The invention relates more particularly to reducing the weight of such conductors.
A high-voltage electrical substation includes in particular a set of circuit-breakers and disconnectors.
The disconnector in an electrical substation has a safety function; it is opened after the circuit-breaker has been opened, making it safe to work on the substation.
As known in the art, a disconnector includes a stationary contact and a movable contact, usually called the blade, that is pivotable about an axis. When the disconnector is closed, the movable contact and the stationary contact are in mechanical and electrical contact.
One type of high-voltage disconnector known in the art includes a contact that is movable about an axis and that is substantially horizontal when the disconnector is closed and substantially vertical when the disconnector is open. The movable contact is formed by an assembly of parts joined together and defining an air gap in which a stationary contact is accommodated when the movable contact is moved.
That disconnector is entirely satisfactory in terms of safe operation and efficient conduction of current.
In international patent application WO 2010/106126 the applicant has proposed a high-voltage disconnector of that kind that is furthermore of simplified design.
The need to withstand high thermal stresses obliges designers of disconnectors to oversize the movable contact relative to its current conduction specifications. To be more precise, designers must increase the peripheral length of the movable contact, as for the movable contact of the above-mentioned international application. Doing this increases the external area of said contact, which encourages exchange of heat with the surrounding air. However, increasing the external area of the movable contact (blade) increases its weight. A disconnector must also be highly resistant to earthquakes. The more heavy parts are used, the more this may compromise the ability of a disconnector to withstand earthquakes.
The object of the invention is therefore to propose electrical equipment, more particularly a disconnector of the above-described type, that uses lighter parts, notably a movable contact lighter than those of prior art electrical equipment, at the same time as addressing high thermal constraints.
To this end, the invention provides a conductor for electrical equipment, including:
at least two electrically-conductive material support elements spaced apart from each other along a longitudinal axis;
at least four electrically-conductive material structural sections elongate along the longitudinal axis, curved transversely to the longitudinal axis, or curved laterally with respect to the longitudinal axis (or: in a plane perpendicular to the longitudinal axis, the structural sections have a curvature), and supported by the support elements.
According to the invention, the support elements further hold apart in pairs the at least four curved structural sections, the separation maintained between two curved structural sections of a pair defining an open area extending transversely to the longitudinal axis and at least between the support elements, said open area reducing in size progressively and continuously.
The inventors were faced with the constraints applying to a high-voltage disconnector:
when operating, the rise in temperature to which a high-voltage disconnector is subjected must be limited to a threshold;
a disconnector must also resist certain seismic forces, which may be high.
It has been found that the weight of the blade, i.e. the weight of the movable contact of the disconnector, is one of the main negative factors leading to the disconnector being damaged when subjected to seismic shocks, especially when in the open position.
Starting from this observation, the inventors took as their objective reducing the weight of the blade of a high-voltage disconnector as much as possible without it overheating during operation of the disconnector.
They therefore went back to the physical principles applying to any such conductor.
Firstly, it is well known that passing a current through a movable contact generates heat by the Joule effect, which heat is transmitted to the surrounding air and has the effect of varying the density of the air. Upthrust in accordance with Archimedes' principle therefore induces a flow of air. Thus this gravitational force caused by the variation in the air density is the cause of natural convection, also referred to as natural convection, that takes place around a disconnector blade.
The natural convection in question combines two different physical phenomena that are frequently linked. Firstly, there is the phenomenon of convection as such, which consists in a transfer of heat between a solid body (the blade of the disconnector) and the freely moving surrounding air. There is then the second phenomenon, namely the phenomenon of convection motion that corresponds to heat being transferred within the air via convection loops. This motion of the air is characterized by mass flow rates as a function of both the flow cross-section offered to the surrounding air and the speed of the flow. The speed is dictated by the variation in the density of the air towards the upper portion of a disconnector blade. Accelerating the flow of air therefore encourages cooling of the upper portion of the blade, which is the area that is the most highly stressed from the thermal point of view, i.e. that is raised most in temperature.
The inventors then had the idea of adopting an asymmetrical separation between curved structural sections so as to produce a reduction of the air flow cross-section together with different cross-sections of the external and internal structural sections so as to produce an unequal division of electrical resistance between these structural sections and thereby to induce an unequal flow of current in them, which causes differential heating between their facing surfaces. By virtue of the same physical principle as referred to above, this leads to convection motion of the air between these curved structural section surfaces. This motion combined with the effect of free convection and the Venturi effect together encourage cooling on the lateral walls, more particularly in the upper portion of the conductor (blade). Compared to the prior art, these combined cooling effects make it possible to reduce the cross-section of a disconnector blade for the same rated current. Accordingly, the invention enables reduction of the weight of the blade of a high-voltage disconnector and consequently reduction of the stresses on the disconnector if it is subjected to seismic shocks, for example.
This conductor is particularly suitable for producing a movable contact for a disconnector.
The conductor preferably includes two support elements, each placed at one longitudinal end of the conductor.
According to one advantageous feature, the conductor of the invention includes at least two electrical contact elements adapted to come into contact with a separate electrical contact to provide an electrical connection, each of the contact elements being fastened to one of the exterior curved structural sections of the conductor.
The contact elements are preferably identical and each constituted of a part bent in half and adapted to come into contact with the separate contact.
The open area is advantageously identical for each pair of curved structural sections of the at least four curved structural sections.
To simplify manufacture, all the curved structural sections may have a curvature that is simple or complex.
In a currently preferred embodiment of the invention the external structural sections have end portions defining additional curvature with a local increase in thickness, and the internal structural sections have end portions defining an additional surface of inflexion extended by additional curvature with a local increase in thickness.
The external structural sections are advantageously identical to each other and the internal structural sections are also advantageously identical to each other.
In one embodiment of the invention the support element is rigid.
In another embodiment of the invention each support element is flexible in the direction transverse to its longitudinal axis so as to enable the distance D between the exterior curved structural sections to be varied.
Resilient means may then advantageously also be provided, which resilient means are placed in each support element to maintain mutual separation of the exterior curved structural sections with a particular force. The resilient means are preferably constituted of a compression coil spring.
Each support element is advantageously itself a structural section.
A structural section of the support elements may include an open tubular portion providing the flexibility of the structural section, the resilient means being placed in the opening of this tubular portion, which also bears against the interior curved structural sections. This produces a simple and compact embodiment.
To simplify manufacture, all the structural sections are preferably produced by extrusion, for example from an aluminum alloy.
The conductor of the invention preferably forms a movable contact of a high-voltage disconnector adapted to be hinged at one of its longitudinal ends to pivot on an insulating support.
The present invention also provides electrical equipment including at least one conductor of the present invention adapted to come into contact with at least one contact of the equipment.
The conductor may be movable and cooperate with at least one stationary contact, or it may be stationary and cooperate with at least one movable contact.
In one embodiment, the conductor may be stationary and establish contact between two contacts of the equipment.
The contact or contacts with which the conductor comes into contact is or are generally U-shaped, for example.
If the electrical equipment of the invention forms a disconnector including at least one stationary contact, the conductor may form a movable contact and a support element may be mounted on and hinged by pivoting to an insulating support at one of its longitudinal ends, the exterior curved structural sections supporting the contact elements adapted to come into contact with the stationary contact at least at the other longitudinal end.
For example, each branch of the stationary contact is extended by a lug bent inwards so as to be substantially parallel to the branch of the U shape to which it is fastened, said lug being adapted to come into mechanical contact with at least one contact element of the movable contact.
Return means are advantageously disposed between the lug and the branch to which it is fastened to urge the lug inwards towards the movable contact when it is in place.
The present invention can be better understood in the light of the following description and the appended drawings, in which:
In the following description, the conductor of the present invention is described as used in a high-voltage disconnector. It is to be understood that the conductor of the present invention may be used in any type of electrical equipment in which a conductor is required. Furthermore, the conductor is described as movable, but it is to be understood that a stationary conductor is within the scope of the present invention.
In
Note that in the example shown the conductor 2 of the invention forming the movable contact of the disconnector is elongate along the longitudinal axis Y.
In the description below, the stationary longitudinal axes X and Z are defined by convention, the longitudinal axis X being the horizontal axis in
In a high-voltage disconnector S, the movable contact 2 of the present invention is usually referred to as the blade. The contact 2 of the invention is mounted to be movable in pivoting between a closed position (
The movable contact 2 is able to pivot about an axis substantially orthogonal to the plane of the page, whereupon the movable contact may pass from a substantially horizontal position (
In the disconnector S shown, the movable contact 2 of the invention is electrically connected by way of a separate electrical contact to a high-voltage electrical network via a substantially horizontal connection 12. The stationary contacts 4 are for their part connected to the network by a connection 13 of similar construction to the connection 12. Accordingly, when the disconnector S is in the closed position (
It is to be understood that the present invention also applies to a disconnector with only one stationary contact 4.
The actuation mechanism of the disconnector is of a type known in the art and is not described in detail. In the example shown, it includes a flat spiral spring adapted to balance the blade 2 of the disconnector. The insulating column 8.1 also forms a control link for controlling movement of the blade (movable contact) 2.
The disconnector shown in
A stationary contact 4 has a substantially U-shaped cross-section forming a jaw, the two substantially parallel branches of which are electrically conductive, these two branches defining an air gap in which the movable contact 2 is positioned when the disconnector is in the closed position, electrical conduction occurring between the movable contact and these parallel branches. To be more precise, as clearly shown in
Each branch 30.2, 30.3 is extended by a lug 32.2, 32.3 bent inwards and adapted to come into contact with a contact element 16.2, 16.1 of the movable contact 2 as described below.
Resilient means 34 of the coil spring type are advantageously provided between each lug 32.2, 32.3 and the corresponding branch 30.2, 30.3, thereby pushing the lug 32.2, 32.3 inwards. This improves the electrical contact between the lug and the associated contact element.
In the example shown, the lugs 32.2, 32.3 are screwed to the branches 30.2, 30.3, respectively. The branch and the lug could also be produced in one piece by bending. In this example the parts 30.2, 30.3 would be duplicated so that the loop effect would tend to push the lugs 32.2, 32.3 towards the movable contact without bending back the branches 30.2, 30.3, which would reduce the contact pressure.
The movable contact 2 of the present invention is described in detail below with more particular reference to
The movable contact 2 of the invention, while allowing electrical current to flow between the connections 12 and 13, has a much lower weight than those used until now in high-voltage disconnectors.
The pivoting movable conductor (blade) 2 comprises four curved structural sections 2.3, 2.4, 2.5, 2.6 of electrically-conductive material that are elongate along the longitudinal axis Y, that are curved transversely to the longitudinal axis, and that are supported by at least two structural section support elements also of conductive material and spaced from each other along the longitudinal axis Y. In the plane of
According to the invention, the structural section support elements 2.7 also hold apart pairs of structural sections of the four curved structural sections, namely the pair 2.3, 2.5 and the pair 2.4, 2.6, respectively. The spacing between two curved structural sections of a pair defines an open area that extends transversely to the longitudinal axis Y and at least between the two structural section support elements, which open area shrinks progressively and continuously.
The simple curvature of the curved structural sections 2.3, 2.4, 2.5, 2.6 and the structural section support elements 2.7 define aerodynamic shapes chosen to encourage air from the surroundings to flow over them, as seen better in
In the example shown, all the curved structural sections 2.3, 2.4, 2.5, 2.6 extend over the entire length of the structural section of the conductor 2. The two structural section support elements 2.7 are arranged at the two ends of the conductor 2. If necessary, and as a function of the stiffness required of the conductor 2, a plurality of other discrete support elements may also be placed along the conductor 2. Such a structure for the conductor of the invention has the advantage of enabling simple production by extrusion and cutting to length. Furthermore, this makes it possible to have a substantially constant conduction cross-section. The structural section support element 2.7 is fastened to the curved structural sections 2.3, 2.4, 2.5, 2.6 at intervals, i.e. by each structural section support element, thus making it possible to stiffen the conductor 2. The structural sections 2.3, 2.4, 2.5, 2.6 and the support elements 2.7 are assembled in accordance with the present invention by welding, but other mechanical assembly processes may be used, such as riveting or other processes.
Where the blade 2 is pivoted, the section is closed to the flow of air, but the current flow cross-section is preferably larger.
The symmetrical structural section support element 2.7 shown in
Thus the conductor 2 comprises at least two spaced-apart structural section support elements 2.7 and has an elongate general shape hinged at one of its longitudinal ends 2.1 to the first insulating support 8. The other of its longitudinal ends 2.2 opposite the end 2.1 is provided with contact elements 16.1, 16.2 adapted to cooperate with a stationary contact 4 placed on the insulating support 10. Here these contact elements 16.1, 16.2 are constituted of parts bent in half to an “L” shape. The contact elements 16.1 and 16.2 are bolted to the elements 2.3 and 2.4.
The operation of the disconnector of the present invention is similar to that of a disconnector of known type and is not described in detail. Above-mentioned patent application WO 2010/106126 referred to in the preamble may advantageously be consulted, notably for an explanation of the flow of the short-circuit current from the movable contact to the stationary contact via the two contact elements 16.1, 16.2 when the disconnector is closed.
In the example shown in
Alternatively, it may be the movable contact 2 that can be deformed, in particular by modification of its transverse dimension. This variant is shown in
Finally, as usual and as shown in
By virtue of the curved shape of the structural sections and the distance between them decreasing progressively and continuously from the bottom to the top, the invention that has just been described enables acceleration of the air surrounding the conductor combined with an effect of free convection and a Venturi effect, and consequently increased cooling of the most thermally stressed conductor parts. Consequently, all other things being equal, reducing heating of the conductor in this way makes it possible to reduce its weight.
The inventors consider that, by means of the invention, it is possible to envisage a weight reduction of up to 50% for a high-voltage disconnector blade made of aluminum.
By reducing the weight of a conductor it is possible to use less robust actuators, especially in high-voltage electrical equipment.
By means of the invention, the inventors moreover envisage producing a disconnector with a blade constituted by the conductor of the invention for a high-voltage network operating at a voltage of the order of 500 kV with the same type of actuators used for existing disconnectors for a network operating at a voltage of the order of 300 kV.
Other improvements and embodiments may be envisaged without departing from the scope of the invention.
As indicated above, the conductor of the invention may be suitable for use in any type of electrical equipment to provide an intermittent or continuous electrical contact. In particular, the conductor of the invention may be a stationary contact and may be permanently installed. In a permanently installed stationary configuration, the ability to shape the conductor by virtue of its intrinsic flexibility and the use of resilient separating means between contact elements, the geometry of the conductor may be adapted as required and permanently to suit other components to which it is electrically connected.
If the conductor is adapted to connect electrically two portions of electrical equipment, it may include contact elements at its two longitudinal ends, the contact elements at one end being in contact with one portion of the electrical equipment and the contact elements at the other longitudinal end being in contact with the other portion of the electrical equipment. Under such circumstances, the current flows in the longitudinal direction from one longitudinal end to the other.
It is to be understood that if the conductor is movable, the present invention is not limited to a contact that is movable by pivoting, but applies equally to a contact that is movable in translation and to a contact that is movable in translation and/or by pivoting.
It is also to be understood that a conductor of the present invention may include more than two contact elements.
Electrical equipment in accordance with the present invention thus has a lower weight than prior art equipment, in particular disconnectors. Because of this weight reduction, the ability of a disconnector of the invention to resist high seismic forces is increased.
Although described in relation to only four curved structural sections, a conductor of the invention may include a greater number thereof, more particularly to increase its nominal current capacity.
Finally, although in the example shown the curved structural sections all have simple curvature, in the context of the invention providing a plurality of curvatures for the same structural section may be envisaged consistent with continuous and progressive reduction in size of the flow cross-section for air from the surroundings. More generally, more complex structural section shapes may be used provided that they are aerodynamic and that they encourage the flow of air as described above.
The preferred embodiment as envisaged at present is that shown in
an additional curvature with a local increase in thickness for the respective end portions 2.30, 2.40 of the external structural sections 2.3, 2.4, which incidentally are identical;
an additional surface of inflection 2.51, 2.61 extended by an additional curvature with a local increase in thickness of the respective end portions of the internal structural sections 2.5, 2.6, which incidentally are identical.
Digital simulation tests using the Ansys® 12.1 software on a high-voltage disconnector blade 2 with the “dog's head” general shape of the structural elements 2.3, 2.4, 2.5, 2.6 of
The weight reduction of the order of 50% envisaged by the inventors is for structural sections as shown in
Although described above with reference to high-voltage electrical equipment, to be more precise a high-voltage disconnector blade, the invention may equally well be applied to low-voltage or medium-voltage equipment, for example a set of busbars.
Number | Date | Country | Kind |
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11 59411 | Oct 2011 | FR | national |