This application is a continuation of International Application PCT/EP2004/012680, filed Nov. 10, 2004, which claims priority to French Patent Application 03/13169, filed Nov. 10, 2003, both of which are incorporated herein by reference in their entirety.
1. Field of the Invention
The present invention relates to safety supports for mounting on a rim within a tire fitted on a vehicle, to support the tread of the tire in the event of a loss of inflation pressure.
2. Description of Related Art
Attempts have been made for several decades to produce supports designed so as to permit minimal driving of the vehicle, under certain conditions (in particular low-speed conditions), for a certain distance (generally a very short one), despite a loss of inflation pressure from a tire or “LOP” which may be as much as a total loss of the pressure or “run flat”. Without the presence of such supports, the rim will almost immediately destroy the tire if travel is continued.
Various solutions have been proposed, in particular by U.S. Pat. No. 5,891,279 (counterpart to EP 0 796 747 A1) and U.S. Pat. No. 6,564,842 (counterpart to WO 00/76791), both of which are incorporated herein by reference. These patents disclose supports comprising axial recesses, that is to say recesses oriented in the direction of the axis of rotation of the support, which are intended to reduce the weight of the support. These recesses comprise practically no undercut part in order to permit demoulding of the supports at the end of their injection cycle. This constraint restricts the design possibilities for these supports.
There is, however, a great and recognized need directed at reducing the weight of the support, naturally without adversely affecting the endurance performance of the mounted assembly (tire, wheel and support) and the behavior of the vehicle.
U.S. Pat. No. 5,685,926 describes a non-pneumatic tire comprising a cellular structure with radial cells of varied form. “Radial cells” are understood to be cells having walls which extend in a direction passing substantially through the axis of rotation of the structure and perpendicular thereto. The walls of the cells of this structure are produced by assembling undulating plates of constant thickness (see FIG. 8 of the document). The result is that these walls of the cells have a thickness which is systematically doubled in the gluing zones and constant in the rest of the structure, which limits optimization of this structure.
It is desirable to reduce the weight of the support while retaining or even improving its mechanical properties such as buckling resistance, stiffness and naturally endurance and permissible speeds when traveling on a flat tire.
For automobile manufacturers, such a reduction in weight is a critical parameter which determines the commercial significance of the support. The invention therefore does not relate to a minor problem, but rather to an essential problem which is a mandatory technical requirement.
Improving, or at least not degrading, the buckling resistance (that is to say the resistance to the axial extension of the body or the partitions under a radial load) is also crucial, because the life of the support depends greatly thereon.
The subject of the invention is a safety support for mounting on a rim within a tire fitted on a vehicle, to support the tread of the tire in the event of a loss of inflation pressure. The safety support includes a substantially cylindrical base adapted to be fitted around the rim; a substantially cylindrical crown adapted to come into contact with the tread in the event of a loss of pressure, and leaving a clearance relative to the tread at rated pressure; and an annular body for connecting the base and the crown. The support further includes a plurality of annular sections, each comprising, regularly distributed over the circumference thereof, connecting walls of substantially axial orientation, the connecting walls being adapted to cooperate with the connecting walls of the adjacent annular section(s) for axial assembly of the annular sections.
The connecting walls may extend radially at least over part of the annular body. They may also comprise connecting walls extending circumferentially at least over part of the annular body.
The axial assembly of the annular sections makes it possible to obtain, at the level of the annular body of the support, connecting zones between adjacent sections of constant, well-controlled thickness, because assembly takes place by butt-joining the axial ends of the connecting walls.
Preferably, the annular sections comprise partitions arranged at the level of the annular body, extending radially between the base and the crown of the support, and forming a circumferentially continuous supporting element.
Assembly of these annular sections will thus form cells defined by these partitions and the connecting walls, which have a radial orientation, that is to say that they extend substantially from the base of the support to its crown. The thickness of these cells is linked to the thicknesses selected for the partitions and the connecting walls.
These partitions may constitute supporting elements in the form of a dogleg line. In this case, each partition of the dogleg line can be extended substantially axially by a connecting wall to form, after assembly of the annular sections, cells of hexagonal section in the form of a honeycomb. The thicknesses of all the walls can easily be identical or not, depending on the decision of the designer of the support.
When the connecting walls have an axial length substantially equal to half the length of a partition, the hexagonal cells obtained may be regular hexagons. It is this structure which exhibits the best resistance to buckling upon radial loading.
The partitions may also constitute supporting elements in the form of a circumferential web to constitute cells of rectangular section after assembly of the annular sections.
The partitions may also constitute supporting elements in the form of a sinusoidal line.
According to another embodiment of a support according to the invention, the annular sections may comprise partitions forming circumferentially discontinuous supporting elements.
By way of example, such partitions may comprise radial partitions inclined axially to constitute, after assembly supporting elements of the annular body of the support in the form of chevrons. One of the advantages of a geometry of this type is to reduce very significantly the flexural rigidity of the whole of the support compared with a support which comprises circumferentially continuous supporting elements. This facilitates the operations of mounting the supports and, in particular, their introduction into the torus of the tire, which constitutes the first step of these assembly operations.
Each partition of the annular sections may, axially at least on one side, be extended axially by a connecting wall. In another embodiment, each axial end of the partitions may constitute the connecting wall.
The annular sections according to the invention may also comprise a conventional circumferentially continuous crown.
This crown may also be circumferentially discontinuous. As in the case of the supporting elements in the form of chevrons, a discontinuous crown even more substantially reduces the flexural stiffness of the support, which facilitates the mounting and the dismounting of the tire/support/wheel mounted assembly.
The annular sections may comprise connecting walls which comprise radially the crown of the section. This makes it possible to have a support assembled with an axially continuous crown. The connecting walls may also extend radially to the level of the crown.
The crown may also be axially discontinuous. In any case, it is advantageous not to have a circumferentially and axially continuous crown whatever the azimuth in order to limit the flexural stiffness of this crown and also to reduce the weight of the support. Preferably, the discontinuities of the crown are arranged radially outside the walls of the cells of the annular body.
The supports according to the invention may be produced with sections of support comprising a circumferentially continuous base.
Preferably, the base of these supports comprises means for resisting centrifugation forces. And each of the annular sections of a support may comprise part of these means for resisting centrifugation.
The supports according to the invention may comprise annular sections assembled by gluing.
These supports may advantageously comprise annular sections formed of a thermoplastic elastomer and assembled by mirror welding. The assembly can also be effected by ultrasonic welding.
The annular sections may also be assembled by mechanical clipping of the connecting walls.
The annular sections arranged axially to the outside of a support may comprise connecting walls only on one axial side. These sections may also be made from a material of rigidity greater than that of the material constituting the other annular sections.
The supports according to the invention may also comprise annular sections produced by assembling a set of segments of annular sections. The number of these segments may be between 2 and 30. When the number of these segments is high, close to 30, the segments can then be injected motif by motif of the supporting elements or of the crown.
The supports according to the invention may comprise 2 to 14 annular sections. The assembly of two annular sections already provides very significant freedom in designing the support, and when the number is close to 14, each section has an axial width of the order of 10 mm, thus being an object which is very easy to produce by injection.
The subject of the invention is also a safety support for mounting on a rim within a tire fitted on a vehicle, to support the tread of this tire in the event of a loss of inflation pressure. The safety support includes a substantially cylindrical base adapted to be fitted around the rim; a substantially cylindrical crown adapted to come into contact with the tread in the event of a loss of pressure, and leaving a clearance relative to the tread at rated pressure; and an annular body comprising supporting elements of substantially radial orientations connecting the base and the crown. The supporting elements extend substantially axially from one side of the annular body of the support to the other and have at least two inversions of their direction of curvature.
Such supports comprise axial recesses which cannot be produced in a single operation by injection into a mould owing to the existence of zones of the support which are in an undercut arrangement. Such a support may be produced using a technology close to that of the tires themselves, that is by injecting the base and the annular body of the support into a mould comprising radially displaceable molding elements; after molding the annular body and the base of the support, it is advisable to mould a crown over the whole.
Such supports may also be produced by axially assembling annular sections.
Advantageously, the supporting elements are in the form of chevrons, or straight or rounded.
Another subject of the invention is also an annular section suitable for forming a support according to the invention, and also a segment of an annular section suitable for forming an annular section after assembly.
A number of embodiments of supports and annular sections according to the invention will now be described by means of the appended drawing, in which:
a and b show partial perspective views of an annular section of a support according to the invention;
a and b, 7, 8 and 9 show, in section AA, four examples of supports according to the invention obtained by assembly of sections of
a and b show an annular section having a sinusoidal supporting element and a support resulting from assembling such sections;
a and b show an annular section with discontinuous supporting elements and a support resulting from assembling such sections;
a and b show an annular section close to the previous one and a support resulting therefrom;
a and b show a perspective view of another support with supporting elements in the form of chevrons;
a and b illustrate a second mode of assembly of the annular sections by embedding;
This support 1 is intended to be mounted around a preferred rim 6 such as shown in
a and b show partial perspective views of an annular section 10 of a support according to the invention.
The invention is thus based on the concept of manufacture of “annular sections” of a support, then their assembly side by side, to produce the support 100. The very great advantage of this solution is that it permits injection-molding, then easy demoulding, of these annular sections 10. The sole condition for obtaining ready demoulding of the annular sections is that there is no undercut part of the partitions 16. Consequently, the partitions of the annular body 104 of the support 100 may be of virtually any form with regard to the demoulding constraints, and in any case may be selected from among a very large number of practical forms, infinitely greater than those which could have been selected from the prior art. This solution involving the welding or assembly of annular support sections permits a saving in weight which may be of up to about 30%.
It should be noted that the annular sections 10 may or may not comprise a base 12. When the crown 13 or the annular body 14 are circumferentially continuous, the annular sections can be injection-molded and assembled axially in order to obtain a support portion, then a base including, if necessary, the appropriate reinforcement means for resisting centrifugation during travel can be overmolded. This process also applies in the case of annular sections which do not comprise a crown.
The partitions 16 of the annular body 14 of the annular sections 10 could in particular be planar or adopt any form which permits easy demoulding, with a variable inclination relative to the circumferential median plane P. This virtual absence of demoulding constraints enables the person skilled in the art to design the partitions and also the base and crown with great freedom in the design, which makes it possible to optimize the weight of the final support with respect to the desired properties with very great effectiveness.
In U.S. Pat. No. 6,564,842 (WO 00/76791), the design of the supports had allowed a very significant improvement in terms of weight, but the freedom of design was still limited by the demoulding constraints of the partitions forming the annular body of the support. These constraints are eliminated with the present invention.
Contrary to what might have been feared, the elimination of these constraints does not result in a complicated manufacturing process.
The invention makes it possible to conceive of numerous forms and variants which are possibly cumulative, as the person skilled in the art will easily be able to determine.
It will be noted that the partitions and supporting elements of each annular section may be identical or different: there may be provided different forms, and/or different inclinations of the partitions relative to the circumferential median plane P, and/or different thicknesses of materials either at the level of one and the same partition, or between two partitions of different annular sections.
It might be possible to conceive of different constituent materials between several categories of annular sections, for example thermoplastic elastomers which are more or less stiff according to the position relative to the lateral edges, or even different materials between the crown and the body or the base, and similar combinations, the only condition being of course that all the materials can be assembled by welding, or by other processes such as ultrasound welding, or even by mechanical clipping, without any problem other than that of adaptations.
In particular, as in the aforementioned patent U.S. Pat. No. 6,564,842 (WO 00/76791), provision could be made for the annular sections forming the central part of the support (that is to say the annular sections containing the circumferential median plane P or close to this plane P) to comprise partitions of greater thickness than that of the partitions of the lateral annular sections, that is to say those forming the edges of the support or close to this edge. This is in order to improve the buckling resistance under radial compressive load.
The annular body 204 of this support 200 is thus formed of radial cells 205 in the general form of parallelograms. In this example is shown the plane P, the circumferential median plane.
Considering l as the length of a partition 51,
The support 400 of
The support 300 of
Of course, it is possible to modify the number of annular sections, their forms, their properties, etc., without departing from the scope of this invention.
a and b, which are similar to the previous figures, show an annular section 80 with sinusoidal partitions 81. The connecting walls 82 are axially limited to the amplitude necessary in order to obtain a good connection. The result for the support 800 is an annular body 804 with radial cells 805 in the form of parallelograms, the sides of which are of sinusoidal form. This figure also diagrammatically indicates how the crown of the annular sections and the support are cut out. This crown comprises cutouts 807 intended as previously to limit the weight and to reduce the stiffness of the support.
The result in
The assembling of four annular sections 95 gives the support of
It should also be noted that, as illustrated by
One other possibility is to inject segments or annular sections with a base which does not comprise means for resisting centrifugation and to add them later for example by winding or gluing.
The assembly of the circumferential sections may be brought about in various known ways on a material of thermoplastic elastomer type which will be the one that will be preferred.
According to one particular embodiment, the assembly will be effected by what is called a “mirror welding” process in which two faces to be assembled are heated, substantially to the softening point, by a heating plate arranged between the two faces, after which the plate is removed and the two faces are pressed against each other. Such a process permits welding by surfaces, or small surfaces, or precise welding points. It is also possible to conceive of more localized welding by ultrasound or infrared and other known methods. In the case of circumferentially extending connecting walls, the temperature of the softening point of the material may be obtained by friction by rotating the annular sections against each other.
The invention also relates to the supports manufactured by the process according to the invention. As these supports are of a geometry unknown from the prior art, the invention also covers these supports as novel industrial products.
Number | Date | Country | Kind |
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03/13169 | Nov 2003 | FR | national |
Number | Date | Country | |
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Parent | PCT/EP04/12680 | Nov 2004 | US |
Child | 11418956 | May 2006 | US |