Many systems and processes use portions of the electromagnetic spectrum. For example, ultra-violet radiation may be used to cure or harden materials comprising photo polymers, such as adhesives, printing fluids, or the like. Other systems, for example, may use infrared radiation to heat a target.
Introduction:
Certain systems and processes include applying ultra-violet radiation, infrared radiation, or other energy to a target zone in an additive manufacturing technique. For instance, in some examples of 3D printing objects may be generated on a layer-by-layer basis by selectively solidifying a portion of a layer of a build material. In certain examples of 3D printing, various printing agents may be utilized. For instance, an energy absorbing fluid, such as a fusing agent, may be deposited onto a layer of build material. When energy is applied to the layer of build material, portions of the build material on which fusing agent were deposited absorb sufficient energy to melt, fuse, or sinter, whereas those portions of the build material on which no fusing agent was deposited will not melt, fuse, or sinter. In other examples of 3D printing, an additional agent, such as a detailing agent, may be utilized in conjunction with a fusing agent. In another example, a detailing agent may be delivered interspersed with a fusing agent to enable 3D object properties to be modified.
One challenge in 3D printing is to afford flexibility to utilize different printing agents and different build materials and yet maintain a satisfactory printing speed. To address these issues, various examples described in more detail below provide a system and a method for limiting wavelengths of energy applied to a target zone during 3D printing. In one example, a system for limiting wavelengths of energy applied to a target zone includes an energy source to provide energy to a target zone during a 3D printing operation and a filter chamber through which the energy is to pass before arriving at the target zone. The system additionally includes a filter chamber control component to selectively modify the contents of the filter chamber to limit the wavelengths of energy that can pass through the filter chamber based upon the type of the target zone (e.g., a printing agent, or other target zone).
In examples, the target zone may be a printing agent applied over a build material via an inkjet ejection process. In examples, the target zone may be a fusing agent applied over a build material, and wherein the application of the fusing agent and the provision of energy is to fuse the build material. In examples, the target zone may be detailing agent applied over a build material, wherein the application of the detailing agent is to modify a degree of coalescence of a portion of the build material onto which the detailing agent has been delivered or has penetrated. In examples, the filter chamber control component may be to selectively control filling or emptying of the filter chamber with a filter material, the filter material having predetermined energy filtering characteristics predetermined as appropriate for the applicable target zone.
In examples wherein a set of printing agents (e.g., a fusing agent, a detailing agent, and/or a combination of fusing agents and/or detailing agents) are applied during a printing operation, the filter chamber control component may be to selectively modify the contents of the filter chamber in accordance with the types of the set of printing agents.
In examples, the system may include a plurality of filter chambers through which energy from the energy source can pass through to the target zone, wherein each filter chamber is associated with a different filter material having predetermined filtering characteristics and is selectively controllable to be independently filled or emptied of its associated filter material.
In this manner, the disclosed examples provide for an efficient and easy to use method and system for limitation of energy wavelengths applied during 3D printing. The disclosed examples enable a matching of energy wavelengths to an identified absorption property of a particular printing agent without mixing in additives with the printing agents. Accordingly, users of 3D printers should appreciate increased printing speeds and increased energy efficiency enabled by implementation of the disclosed examples. Further, as the disclosed example enable use of multiple printing agents without the expense of additives, sharper edges and increased color possibilities are made possible and the quality of the printed product may be increased.
The following description is broken into sections. The first, labeled “Components,” describes examples of various physical and logical components for implementing various examples. The second section, labeled “Operation,” describes implementation of various examples.
Components:
In the example of
In examples, the target zone 110 to which the energy wavelengths are to arrive at may be a printing agent applied over a build material. As used herein, a “printing agent” refers generally to fusing agent or a detailing agent or a combination of fusing agents and/or detailing agents utilized by a 3D printer in a 3D printing operation. As used herein, a “build material” refers generally to a material that is to be deposited in layers to by a 3D printer to create a 3D product. As used herein, a “3D printer” is synonymous with a “3D printing device”, or additive manufacturing system, and refers generally to a device utilized to generate a three-dimensional (“3D”) object by forming successive layers of build material based upon digital instructions derived from a 3D model or other electronic data source. In one example, a build material may be or may include a powdered semi-crystalline thermoplastic material. In other examples, a build material may be or include, but is not limited to, a powdered metal material, a powdered plastic material, a powdered composite material, a powdered ceramic material, a powdered glass material, a powdered resin material, or a powdered polymer material. For instance a 3D printing system may spread an initial layer of build material on the surface of a support platform, and subsequently deposit additional layers of build material upon the initial layer. The exact nature of the build material may be chosen based on criteria that may include, for example, desired properties of a generated 3D object. The term build material is generally used herein to refer to unsolidified build material.
As used herein, a “fusing agent” refers generally to a material that is to be applied on a build material to fuse build materials. As used herein, to “fuse” build materials refers generally to melt, solidify, coalesce, or otherwise bind build materials together. For instance, some 3D printing systems selectively apply, for example using a printing mechanism, a fusing agent on a layer of build material in a pattern corresponding to a layer of the object being generated. By applying energy to the whole, or a substantial portion, of the layer of build material, those portions of the build material on which fusing agent is deposited absorb sufficient energy to cause the temperature of those portions to rise such that fusing, and subsequent solidification, of the build material occurs. Those portions of the build material on which no fusing agent is deposited do not absorb sufficient energy to cause fusing hence do not solidify. In examples, fusing agent is a fluid to be applied to the build material via an inkjet ejection process.
As used herein a “detailing agent” refers generally to a material that is to serve to modify a degree of coalescence of a portion of build material on which the detailing agent has been delivered or has penetrated. In one example, a detailing agent may be delivered adjacent to where a fusing agent is delivered to help reduce the effects of lateral coalescence bleed. In examples, a detailing agent may be used to improve the definition or accuracy of edges or surfaces of the 3D object being printed, and/or to reduce surface roughness. In examples, the detailing agent is a fluid to be applied to the build material via an inkjet ejection process.
System 102 also includes a filter chamber control component 114 that is a combination of hardware and programming to selectively modify filter material content 116 of the filter chamber to limit the wavelengths of energy that can pass through the filter chamber 108 based upon a type of the target zone. As used herein, a “type” of a target zone refers generally to a kind, sort, or category of the target zone. In examples, filter chamber control component 114 is to selectively control filling or emptying of filter chamber 108 with a filter material 116, the filter material having energy filtering characteristics that are predetermined to be appropriate for the target zone 110 (e.g. wherein a type of the target zone is a particular printing agent that lamp's 104 energy is being applied to). In examples, filter chamber control component 114 is to selectively control filter chamber 108 to be filled or emptied of its associated filter material 116 so as to attain filter characteristics that are predetermined to be appropriate for filtering the wavelengths 106a-d of energy emitted by lamp 104 so as to effectively influence or affect target zone 110.
In certain examples, filter chamber 108 may be a sealed chamber that is in fluid communication, through a conduit, with a pump. The pump may be controlled by filter chamber control component 114 to pump a filter material 116, such as a fluid, from a filter material content storage vessel to the interior of the filter chamber 108. The pump may also be controlled by filter chamber control component 114 to remove filter material 116 from the filter chamber 108 by pumping the filter material 116 in the filter chamber 108 back to the filter material content storage vessel. The pump may be controlled, for example, in response to a control signal sent by the filter chamber control component 114.
Continuing with the example of
In certain examples, the target zone 110 may be a fusing agent and an inkjet, or printhead, ejection process is utilized to apply the fusing agent to a build material. In such examples, lamp 104 may provide energy to the fusing agent to fuse portions of the build material on which fusing agent is deposited. In other examples, target zone 110 may be a detailing agent, and an inkjet, or printhead, ejection process is utilized to apply the detailing agent.
System 102 includes a wavelength selection component 208 that is a combination of hardware and programming to receive data indicative of a type of target zone and to obtain data indicative of energy absorption properties of the target zone. In examples, wavelength selection component 208 may include core device components. In examples, core device components represent generally the hardware and programming for providing the computing functions for which wavelength selection component 208 is designed. Such hardware may include a processor and memory, a display apparatus, and/or a user interface. The programming may include an operating system and applications.
System 102 additionally includes a filter chamber control component 114 that is to selectively control filling or emptying of first filter chamber 108a, second filter chamber 108b, and/or third filter chamber 108c, with a filter material 116. Filter chamber control component 114 is to selectively control first, second, and/or third filter chambers 108a-c to be filled or emptied of their associated filter material so as to attain filter characteristics that are predetermined to be appropriate for filtering out the first, second and third ranges of wavelengths 106b, 106c, and 106d of energy emitted by lamp 104, and thereby increase influence upon printing agent 110 by allowing the first range of wavelengths 106a to reach printing agent 110. In the particular example of
In the example of
In the example of
In the example of
Wavelength selection apparatus 314 includes a wavelength selection component 208 to, responsive to receipt of data indicative of a type of the printing agent 310 that is applied to the build material 306, obtain data associated with the printing agent 310 indicative of an electromagnetic absorption profile of the printing agent 310. In the example of
Wavelength selection apparatus 314 also includes a filter chamber control component 114 to selectively modify the contents of the filter chambers 316a 316b 316c in accordance with the obtained data. In examples, according to the data obtained by wavelength selection component 208, filter chamber control component 114 may modify the contents of any of, all of, or none of the filter chambers included in the wavelength selection apparatus (in
Generation of a three-dimensional object with controllably variable properties is possible by modulating the type of printing agents that are delivered to the layers of build material that are used to generate the object. The choice of printing agents delivered to the layers of build material that are used to generate an object may enable the object to have different object properties. Accordingly, the disclosed examples should, in addition to enabling efficiencies in curing times, should enable the production of high quality objects produced by utilizing multiple printing agents without a need for additive chemicals to accommodate the various printing agents to the available energy source.
In the foregoing discussion of
Memory resource 430 represents generally any number of memory components capable of storing instructions that can be executed by processing resource 440. Memory resource 430 is non-transitory in the sense that it does not encompass a transitory signal but instead is made up of more or more memory components to store the relevant instructions. Memory resource 430 may be implemented in a single device or distributed across devices. Likewise, processing resource 440 represents any number of processors capable of executing instructions stored by memory resource 430. Processing resource 440 may be integrated in a single device or distributed across devices. Further, memory resource 430 may be fully or partially integrated in the same device as processing resource 440, or it may be separate but accessible to that device and processing resource 440.
In one example, the program instructions can be part of an installation package that when installed can be executed by processing resource 440 to implement components 114 and 208. In this case, memory resource 430 may be a portable medium such as a CD, DVD, or flash drive or a memory maintained by a server from which the installation package can be downloaded and installed. In another example, the program instructions may be part of an application or applications already installed. Here, memory resource 430 can include integrated memory such as a hard drive, solid state drive, or the like.
Continuing at
Operation:
Contents of a filter chamber are selectively modified based upon type of the target zone. The filter chamber is to limit the wavelengths of energy that can pass before arriving at the target zone (block 504). Referring back to
Data indicative of a type of the printing agent is received (block 604). Referring back to
A database that includes the printing agent and identified wavelengths of electromagnetic radiation stored in association with the printing agent is accessed (block 606). Referring back to
The identified wavelengths are utilized to selectively modify fluid filler material of a filter chamber to restrict wavelengths of electromagnetic radiation that pass through the filter chambers to arrive at the printing agent (block 608). Referring back to
Conclusion:
Although the flow diagrams of
It is appreciated that the previous description of the disclosed examples is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these examples will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other examples without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the examples shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the blocks or stages of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features, blocks and/or stages are mutually exclusive.
Number | Date | Country | Kind |
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PCT/EP2015/072101 | Sep 2015 | EP | regional |
This application claims priority to PCT Application No. PCT/EP2015/072101 filed on Sep. 25, 2015, entitled “FILTERING SYSTEM”, the entire contents of which are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/015673 | 1/29/2016 | WO | 00 |