Linear actuator with air cushion mechanism

Information

  • Patent Grant
  • 6490961
  • Patent Number
    6,490,961
  • Date Filed
    Wednesday, March 21, 2001
    23 years ago
  • Date Issued
    Tuesday, December 10, 2002
    21 years ago
Abstract
In a linear actuator in which a slide table on a pedestal is caused to reciprocate linearly by two air cylinder mechanisms mounted in the pedestal, exhaust holes are provided to positions adjacent to ports, flow rate restricting mechanisms for restricting a flow rate of exhaust are provided between the exhaust holes and the ports, and pieces of cushion packing for being positioned over one of through holes of the ports on an exhaust side immediately before the piston reaches a stroke end is provided to an outer peripheral face of the piston to cause compressed air in pressure chambers to be discharged from the exhaust hole through the flow rate restricting mechanism.
Description




TECHNICAL FIELD




The present invention relates to a linear actuator for causing two air cylinder mechanisms mounted in a pedestal to operate synchronously to cause a slide table on the pedestal to operate linearly and more specifically relates to a linear actuator having means for stopping the slide table at a stroke end in a cushioned manner.




PRIOR ART




As disclosed in Japanese Patent Application Laid-open No. 10-61611, for example, there is a known linear actuator having two air cylinder mechanisms mounted in a pedestal and causing the air cylinder mechanisms to operate synchronously to cause a slide table on the pedestal to reciprocate linearly.




In such a linear actuator, various cushioning mechanisms are attached for stopping the slide table at a stroke end in a cushioned manner. For example, a damper elastically biased by a spring is provided to a side face of the pedestal and a contact member provided to a side face of the slide table is brought into contact with the damper at the stroke end.




However, the cushioning mechanism provided to any known linear actuator mechanically absorbs a shock, has a simple structure, and its operation is reliable, but cannot be used for some uses because a sound of the shock is produced or the cushioning mechanism projects from a side face.




On the other hand, in a normal air cylinder device, a cushioning mechanism of an air cushion type is used in which air is temporarily sealed in pressure chambers on an exhaust side in operation of pistons to increase pressure of the pressure chambers and to decelerate the pistons by the exhaust pressure, thereby causing the pistons to stop at the stroke ends in the cushioned manner.




However, because a long cushion ring is provided on at least one side of the piston and a long cushion chamber into which the cushion ring is fitted is provided in the pressure chamber in the above cushioning mechanism of the air cushion type, the length in an axial direction of a cylinder increases and the size of the linear actuator is increased if the cushioning mechanism is applied to the linear actuator. Furthermore, because the linear actuator has two air cylinder mechanisms, the size of the linear actuator is further increased if the air cushion is provided for each air cylinder mechanism.




DISCLOSURE OF THE INVENTION




It is a technical object of the present invention to provide a linear actuator having a small and rational design structure including a cushioning mechanism of an air cushion type.




To achieve the above object, a linear actuator of the invention comprises two air cylinder mechanisms which are arranged in parallel with each other and operate synchronously, a pair of ports common to both the air cylinder mechanisms, and at least one air cushion mechanism common to both the air cylinder mechanisms, wherein the air cushion mechanism has an exhaust hole which is provided to a position adjacent to at least one of the ports and which communicates with the pressure chambers at positions closer to chamber ends than the ports, a flow rate restricting mechanism which is connected between the exhaust hole and the port and which restricts a flow rate of exhaust discharged from the pressure chambers, and cushion packing which is mounted to an outer peripheral face of one of the pistons and which gets over the port on an exhaust side immediately before the piston reaches the stroke end to cause the compressed air in the pressure chambers to be discharged only from the exhaust hole.




In the linear actuator of the invention having the above structure, if the compressed air is supplied to or discharged from the pressure chambers of the respective air cylinder mechanisms through the pair of ports, the pistons of both the air cylinder mechanisms operate synchronously and a slide table reciprocates linearly on a pedestal.




Stopping of the slide table in a cushioned manner when the slide table reaches the stroke end is carried out by synchronously decelerating the pistons of the two air cylinder mechanisms by the common air cushion mechanism.




In other words, in sliding of the pistons of the respective air cylinder mechanisms, the compressed air in the respective pressure chambers on the exhaust side is discharged at first mainly through the port. When the piston approaches the stroke end and the cushion packing gets over the exhaust-side port, the port is separated from the pressure chambers and the compressed air in the pressure chambers is discharged only from the exhaust hole through the flow rate restricting mechanism in a restricted manner. As a result, the pressure in the pressure chambers is increased by control of the flow rate by the flow rate restricting mechanism and the increased pressure functions as piston back pressure to decelerate the pistons while causing the pistons to reach the stroke ends.




As described above, because the linear actuator has the cushioning mechanism of the air cushion type, the linear actuator does not produce a sound of a collision and is quiet unlike a mechanical cushioning mechanism.




The linear actuator does not produce dust and can be used in a clean room and the like. If the mechanical cushioning mechanism is provided to only one side of the slide table like in prior art, the slide table is supported on the one side when it stops and therefore, an axis of the slide table is likely to incline. In the present invention, however, a cushioning effect acts on the pistons of the respective air cylinder mechanisms coaxially with a direction in which thrust of the pistons is produced and the air cylinder mechanisms are synchronously decelerated. Therefore, inclination of the slide table is not generated. Furthermore, not only because the one air cushion mechanism common to the two air cylinder mechanisms is provided but also because the air cushion mechanism does not require a long cushion ring and a long cushion chamber into which the cushion ring is fitted unlike the prior art, it is possible for the linear actuator to be very small and have a rational design structure.




According to a concrete embodiment of the invention, the flow rate restricting mechanism includes a throttle hole for restricting a flow rate of exhaust flowing from the exhaust hole toward the port and a check valve for restricting a flow of exhaust from the exhaust hole toward the port and for allowing a flow of compressed air in a reverse direction.




In this case, it is preferable that a valve chamber communicating with the exhaust hole and the ports is formed in the pedestal and the flow rate restricting mechanism is mounted into the valve chamber by disposing a valve member having the throttle hole in the valve chamber through a lip seal forming the check valve.











BRIEF DESCRIPTION OF THE DRAWINGS




Various other objects, features and attendant advantages of the present invention will be more fully appreciated as the same becomes better understood from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views and wherein:





FIG. 1

is a perspective view of an embodiment of a linear actuator with an air cushion mechanism according to the present invention.





FIG. 2

is a side view of the linear actuator in FIG.


1


.





FIG. 3

is a sectional view taken along a line A—A in FIG.


2


.





FIG. 4

is a sectional view taken along a line B—B in FIG.


2


.





FIG. 5

is a sectional view showing an operating position different from that in FIG.


4


.





FIG. 6

is an enlarged view of an essential portion of FIG.


4


.





FIG. 7

shows a cross-sectional view of a second embodiment of the linear actuator according to the present invention.





FIG. 8

shows an enlarged portion of a linear actuator shown in FIG.


7


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




A preferred embodiment of the present invention will be described in detail by reference to the drawings. A linear actuator f the embodiment shown in

FIGS. 1

to


5


has a pedestal


1


in a form of a flat and short prism, a linear guide


2


provided to an upper face of the pedestal


1


, a slide table


3


provided to the upper face of the pedestal


1


for sliding along the linear guide


2


, first and second two air cylinder mechanisms


4


A and


4


B which are mounted in parallel inside the pedestal


1


, drive the slide table


3


, and operate synchronously, and air cushion mechanisms


5




a


and


5




b


for stopping the air cylinder mechanisms


4


A an


4


B at stroke ends in a cushioned manner.




The linear guide


2


has a rectangular guide block


10


fixed to a central


1


portion of the upper face of the pedestal


1


, the slide table


3


is mounted astride the guide block


10


, a plurality of balls


13


are respectively mounted for rolling between grooves


11


on opposite side faces of the guide block


10


and grooves


12


on inner faces of opposite guide walls


3




a


of the slide table


3


, and the slide table


3


reciprocates linearly along the guide block


10


in response to rolling of the balls


13


.




Balls


13


are also housed in ball holes


14


formed in parallel to the grooves


11


at positions near the opposite side end portions of the guide block


10


and the balls


13


in the grooves


11


and the balls


13


in the ball holes


14


are arranged to form annular lines. In sliding of the slide table


3


, the balls


13


roll to circulate along the grooves


11


and the ball holes


14


.




As is clear from

FIGS. 4 and 5

, the two air cylinder mechanisms


4


A and


4


B are mounted in parallel inside the flat pedestal


1


and have substantially the same structures except that structures of the pistons


21


A and


21


B are slightly different from each other as described below.




In the following description, the pistons


21


A and


21


B will be represented by a common reference numeral “


21


” when they need not be distinguished from each other.




In other words, two cylinder bores


20


,


20


extending in an axial direction are provided in parallel to each other on left and right within the pedestal


1


, the pistons


21


are housed for sliding in the respective cylinder bores


20


, and piston rods


22


connected to the pistons


21


are provided such that tip ends of the piston rods


22


project from one ends of the cylinder bores


20


. End portions of the respective cylinder bores


20


on head sides are closed with head covers


24


and rod covers


25


are mounted to the end portions on rod sides. The piston rods


22


pass through the rod covers


25


such that the piston rods


22


can slide airtightly through sealing members.




Thus, on opposite sides of the pistons


21


, head-side pressure chambers


26




a


are formed between the pistons


21


and the head covers


24


and rod-side pressure chambers


26




b


are formed between the pistons


21


and the rod covers


25


.




Corresponding pressure chambers of the two air cylinder mechanisms


4


A and


4


B, i.e., the head-side pressure chambers


26




a,




26




a


and the rod-side pressure chambers


26




b,




26




b


respectively communicate with each other through through holes


27




a


and


27




b


formed in the pedestal


1


.




A pair of ports


30




a


and


30




b


for supplying compressed supplied air to the pair of pressure chambers


26




a


and


26




b


of the first air cylinder mechanism


4


A are provided to the side face of the pedestal


1


on the first air cylinder mechanism


4


A side. The ports


30




a


and


30




b


are common to the two air cylinder mechanisms


4


A and


4


B. By supplying compressed air alternately to the head-side pressure chamber


26




a


and the rod-side pressure chamber


26




b


of the first air cylinder mechanism


4


A from the ports


30




a


and


30




b


through the through holes


30




c,


the pistons


21


A and


21


B of the two air cylinder mechanisms


4


A and


4


B whose pressure chambers communicate with each other slide synchronously with each other.




A common junction plate


32


is mounted to tip ends of the piston rods


22


of the two air cylinder mechanisms


4


A and


4


B, the junction plate


32


is connected to the slide table


3


, and the slide table


3


is driven by the two air cylinder mechanisms


4


A and


4


B thorough the junction plate


32


.




The air cushion mechanisms


5




a


and


5




b


are common to the two air cylinder mechanisms


4


A and


4


B. By attaching the air cushion mechanisms


5




a


and


5




b


to the first air cylinder mechanism


4


A, air cushioning operation is also generated in the second air cylinder mechanism


4


B by a chain reaction. In other words, the air cushion mechanisms


5




a


and


5




b


have exhaust holes


34


which are provided to positions adjacent to the pair of ports


30




a


and


30




b


and which open into the respective pressure chambers


26




a


and


26




b


at positions closer to chamber ends than the through holes


30




c,




30




c


and flow rate restricting mechanisms


35


which are connected between the exhaust holes


34


and the ports


30




a


and


30




b


and which restrict flow rates of exhaust discharged from the pressure chambers


26




a


and


26




b.






As can be seen from

FIG. 6

, the flow rate restricting mechanism


35


is formed by connecting a throttle hole


37


for restricting the exhaust flow rate and a check valve


38


for intercepting a flow of exhaust that does not pass through the throttle hole


37


in parallel. The flow rate restricting mechanism


25


is housed in a valve chamber


39


formed in the side face of the pedestal


1


. In other words, the valve chambers


39


that communicate with the exhaust holes


34


and both the ports


30




a


and


30




b


are formed in the side face of the pedestal


1


. A valve member


40


in a form of a cylindrical column is housed in the valve chamber


39


, the throttle hole


37


is formed in the valve member


40


, and a lip seal forming the check valve


38


is disposed between an outer peripheral face of the valve member


40


and an inner peripheral face of the valve chamber


39


. A reference numeral


41


in the drawings designates channels for connecting the valve chambers


39


and the ports


30




a


and


30




b.






The throttle holes


37


are formed to connect the exhaust holes


34


and the ports


30




a


and


30




b.


An area of an opening of the throttle hole


37


can be adjusted by a needle


37




a


provided to the valve member


40


. However, the throttle hole


37


is not limited to such a variable throttle type but may be a fixed throttle type without the needle


37




a.






On the other hand, the check valves


38


are for intercepting exhaust other than that flowing from the pressure chambers


26




a


and


26




b


into the ports


30




a


and


30




b


through the throttle holes


37


in a cushioning stroke on a stroke end side of the pistons


21


and for allowing compressed air from the ports


30




a


and


30




b


to freely flow into the pressure chambers


26




a


and


26




b


at the start of driving of the pistons


21


.




Two pieces of packing


43




a


and


43




b


are mounted to an outer peripheral face of the piston


21


A of the first air cylinder mechanism


4


A. The pieces of packing


43




a


and


43




b


of course have a function as piston packing for separating the two pressure chambers


26




a


and


26




b


on opposite sides of the piston


21


A and also have a function as cushion packing. Immediately before the piston


21


A reaches the stroke end, the packing


43




a


or


43




b


on a front side in a moving direction gets over the through hole


30




c


of the port


30




a


or


30




b


in an exhausting state such that compressed air in the pressure chamber


26




a


or


26




b


is discharged only through the exhaust hole


34


. At this time, the packing


43




b


or


43




a


on a rear side in the moving direction of the piston


21


A does not get over the through hole


30




c


of the exhaust-side port


30




b


or


30




a


and stops before the through hole


30




c


when the piston


21


A reaches the stroke end.




Only one piece of packing


43


is mounted to an outer peripheral face of the piston


21


B of the second air cylinder mechanism


4


B and the packing


43


functions as piston packing.




In the linear actuator having the above structure, when compressed air is supplied alternately to the pressure chambers


26




a


and


26




b


of the two air cylinder mechanisms


4


A and


4


B from the two ports


30




a


and


30




b,


the pistons


21


A and


21


B of both the air cylinder mechanisms


4


A and


4


B operate synchronously and the slide table


3


moves along the linear guide


2


through the piston rods


22


,


22


and the junction plate


32


. At this time, stopping of the slide table


3


at the stroke end in the cushioned manner is carried out by synchronously decelerating and stopping the pistons


21


A and


21


B of the two air cylinder mechanisms


4


A and


4


B at the stroke ends by the common air cushion mechanisms


5




a


and


5




b.


This point will be described about a case of stopping the pistons


21


A and


21


B at the head side stroke ends in the cushioned manner by the air cushion mechanism


5




a


by using

FIGS. 4 and 5

.




In other words, as shown in

FIG. 4

, when the compressed air is supplied from the rod-side port


30




b


to the rod-side pressure chambers


26




b


of the air cylinder mechanisms


4


A and


4


B, the pistons


21


A and


21


B move rightward in

FIG. 4

toward head sides. At this time, the compressed air in the head-side pressure chambers


26




a


that are on the exhaust side is discharged through the through hole


30




c


of the head-side port


30




a


and the exhaust hole


34


. However, when the piston


21


A approaches the stroke end and packing


43




a


on the front side in the moving direction gets over the through hole


30




c


of the exhaust side port


30




a


as shown in

FIG.5

, the port


30




a


is separated from the pressure chambers


26




a


and the compressed air in the pressure chambers


26




a


is discharged only from the exhaust hole


34


of the air cushion mechanism


5




a


through the flow rate restricting mechanism


35


in a restricted manner. Therefore, pressure in the pressure chambers


26




ab


increases as a result of control of the flow rate by the flow rate restricting mechanism


35


and the increased pressure functions as piston back pressure to decelerate the two pistons


21


A and


21


B while causing the pistons


21


A and


21


B to reach the stroke ends.




In a case opposite to the above case, the pistons


21


A and


21


B move leftward in the drawing toward the rod sides from the head-side stroke ends when the compressed air is supplied to the head-side port


30




a.


At this time, the through hole


30




c


of the port


30




a


is closed between the two pieces of packing


43




a


and


43




b


on the piston


21


A. However, because the compressed air from the port


30




a


pushes the check valve


38


of the flow rate restricting mechanism


35


open to freely flow into the pressure chambers


26




a,


the pistons


21


A and


21


B can be actuated at a predetermined speed. As shown in

FIG. 4

, when the packing


43




a


on the rear side in the moving direction of the piston


21


A gets over the through hole


30




c


of the port


30




a,


the compressed air directly flows into the pressure chamber


26




a


through the port


30




a.


Therefore, the piston


21


continues to move.




When the pistons


21


A and


21


B reach the rod-side stroke ends, the rod-side air cushion mechanism


5




b


functions. In other words, when the piston


21


A approaches the stroke end, the packing


43




b


on the front side in the moving direction switches a path of exhaust flowing out of the rod-side pressure chambers


26




b


from a path through which the exhaust is directly discharged from the port


30




b


through the through hole


30




c


to a path through which the exhaust is discharged in a restricted manner through the exhaust hole


34


of the air cushion mechanism


5




b


and the flow rate restricting mechanism


35


. As a result, the two pistons


21


A and


21


B stop at the rod-side stroke ends in a cushioned manner while being decelerated.




As described above, because the linear actuator has the cushioning mechanisms of the air cushion type, the linear actuator does not produce a sound of a collision and is quiet unlike a mechanical cushioning mechanism. The linear actuator does not produce dust and can be used in a clean room and the like. If the mechanical cushioning mechanism is provided to only one side of the slide table


3


like in prior art, the slide table


3


is supported on the one side when it stops and therefore, as axis of the slide table


3


is likely to incline. In the present invention, however, cushioning effect acts on the pistons


21


,


21


of the respective air cylinder mechanisms


4


A and


4


B coaxially with a direction in which thrust of the pistons


21


,


21


is produced and the air cylinder mechanisms


4


A and


4


B are synchronously decelerated. Therefore, inclination of the slide table


3


is not generated. Furthermore, not only because the air cushion mechanisms


5




a


and


5




b


common to the two air cylinder mechanisms


4


A and


4


B are provided but also because the air cushion mechanisms


5




a


and


5




b


do not require long cushion rings and long cushion chambers into which the cushion rings are fitted unlike in the prior art, it is possible to obtain the linear actuator with a very small and rational design structure.




Although the two air cushion mechanisms


5




a


and


5




b


are provided in positions of the opposite stroke ends so as to stop the pistons


21


at normal and reverse opposite stroke ends in the cushioned manner in the above embodiment, either one of the air cushion mechanisms


5




a


and


5




b


may be provided to stop the pistons


21


at one stroke ends in the cushioned manner.




As described above, according to the invention, it is possible to obtain the linear actuator with the small and rational design structure having the cushioning mechanisms of the air cushion type.





FIGS. 7 and 8

show a second embodiment of the linear actuator according to the invention. The linear actuator


200


is different from the above first embodiment in that, while both the throttle means


36


and check valves


38


in the flow rate restricting mechanisms


35


are provided in the valve chambers


39


adjacent to the ports


30




a


and


30




b


in the first embodiment, a throttle means or throttle device


36


is provided in the valve chambers


39


and the check valves


38


are provided in the cylinder bore


20


in the second embodiment. In other words, by casing each the exhaust hole


34


opening other words, by casing each the exhaust hole


34


opening into the valve chamber


39


to also function as the throttle hole and retaining each the needle


45


for adjusting the area of the opening of the exhaust hole


34


on a holder


46


such that the needle


45


can advance and retreat in the valve chamber


39


, each the throttle means


36


is housed in the valve chamber


39


. Auxiliary holes


47


for respectively connecting the valve chamber


39


and the respective pressure chambers


26




a


and


26




b


are formed to open into the cylinder bore


20


in positions closer to the end portions of the cylinder bore


20


than the exhaust holes


34


in the pedestal


1


and the check valves


38


formed of lip seals are respectively provided between outer peripheries of the head cover


24


and the rod cover


25


and a hole face of the cylinder bore


20


.




Because structures, other modifications, and the like of the second embodiment excluding those described above are substantially similar to those of the first embodiment, similar main component portions are provided with the same reference numerals as the first embodiment to omit description of the portions.




Thus, by retaining the check valves


38


on the head cover


24


and the rod cover


25


in the cylinder bore


20


, only the needles


45


may be provided in the valve chambers


39


. Furthermore, the exhaust holes


34


also function as the throttle holes and it is unnecessary to separately provide special throttle holes. Therefore, it is possible to reduce volumes of the valve chambers


39


and sizes of the flow rate restricting mechanisms


35


housed in the valve chambers. As a result, it is possible to reduce the thickness of the pedestal


1


as compared with the first embodiment and to reduce the size of the entire linear actuator.



Claims
  • 1. A linear actuator with an air cushion mechanism comprising:two air cylinder mechanisms each of which has a piston slidable in a cylinder bore and pressure chambers defined on opposite sides of said piston wherein said corresponding pressure chambers are connected to each other respectively through connecting holes; a pedestal in which said air cylinder mechanisms are mounted; a slide table mounted for sliding with respect to said pedestal and driven by said air cylinder mechanisms; a pair of ports for supplying compressed air to said pressure chambers of said respective air cylinder mechanisms, said pairs of ports being common to both said air cylinder mechanisms and to through holes for connecting said respective ports and said respective pressure chambers of one of said air cylinder mechanisms; an air cushion mechanism common to both said air cylinder mechanisms for stopping said pistons of said respective air cylinder mechanisms at at least one of an advance stroke end and a reverse stroke end in a cushioned manner; wherein said air cushion mechanism has an exhaust hole which is provided on a side of at least one of said ports and which communicates with said pressure chambers at positions closer to chamber ends than said port holes, a flow rate restricting mechanism for restricting a flow rate of exhaust discharged from said exhaust hole, and a cushion packing which is mounted to an outer peripheral face of said piston and which is positionable over said port hole immediately before said piston reaches said stroke end to cause said compressed air in said pressure chambers to be discharged from said exhaust hole through said flow rate restricting mechanism; wherein said flow rate restricting mechanism includes throttle means for restricting a flow rate of exhaust discharged from said pressure chamber and a check valve provided in parallel with said throttle means for intercepting a flow of exhaust discharged from said pressure chamber and for allowing a flow of supplied air flowing into said pressure chamber; and wherein a valve chamber for connecting said exhaust hole and said ports is formed in said pedestal, an auxiliary hole for connecting said valve chamber and said pressure chamber is formed to open into said cylinder bore at a position closer to an end portion than said exhaust hole, said throttle means is provided in said valve chamber, and said check valve is provided between said auxiliary hole and said pressure chamber.
  • 2. A linear actuator according to claim 1, wherein said throttle means has said exhaust hole which also functions as a throttle hole and has a needle for adjusting an area of an opening of said exhaust hole, said check valve is formed of a lip seal, and said lip seal is provided between an outer periphery of a cover for closing said end portion of said cylinder bore and a hole face of said cylinder bore.
  • 3. A linear actuator with an air cushion mechanism comprising:two air cylinder mechanisms each of which has a piston slidable in a cylinder bore and pressure chambers defined on opposite sides of said piston wherein said corresponding pressure chambers are connected to each other respectively through connecting holes; a pedestal in which said air cylinder mechanisms are mounted; a slide table mounted for sliding with respect to said pedestal and driven by said air cylinder mechanisms; a pair of ports for supplying compressed air to said pressure chambers of said respective air cylinder mechanisms, said pairs of ports being common to both said air cylinder mechanisms and to through holes for connecting said respective ports and said respective pressure chambers of one of said air cylinder mechanisms; an air cushion mechanism common to both said air cylinder mechanisms for stopping said pistons of said respective air cylinder mechanisms at at least one of an advance stroke end and a reverse stroke end in a cushioned manner; wherein said air cushion mechanism has an exhaust hole which is provided on a side of at least one of said ports and which communicates with said pressure chambers at positions closer to chamber ends than said port holes, a flow rate restricting mechanism for restricting a flow rate of exhaust discharged from said exhaust hole, and a cushion packing which is mounted to an outer peripheral face of said piston and which is positionable over said port hole immediately before said piston reaches said stroke end to cause said compressed air in said pressure chambers to be discharged from said exhaust hole through said flow rate restricting mechanism; wherein said flow rate restricting mechanism includes a throttle mechanism for restricting a flow rate of exhaust discharged from said pressure chamber and a check valve provided in parallel with said throttle mechanism for intercepting a flow of exhaust discharged from said pressure chamber and for allowing a flow of supplied air flowing into said pressure chamber; and wherein a valve chamber for connecting said exhaust hole and said ports is formed in said pedestal, an auxiliary hole for connecting said valve chamber and said pressure chamber is formed to open into said cylinder bore at a position closer to an end portion than said exhaust hole, said throttle mechanism is provided in said valve chamber, and said check valve is provided between said auxiliary hole and said pressure chamber.
  • 4. A linear actuator with an air cushion mechanism comprising:two air cylinder mechanisms each of which has a piston slidable in a cylinder bore and pressure chambers defined on opposite sides of said piston wherein said corresponding pressure chambers are connected to each other respectively through connecting holes; a pedestal in which said air cylinder mechanisms are mounted; a slide table mounted for sliding with respect to said pedestal and driven by said air cylinder mechanisms; a pair of ports for supplying compressed air to said pressure chambers of said respective air cylinder mechanisms, said pairs of ports being common to both said air cylinder mechanisms and to through holes for connecting said respective ports and said respective pressure chambers of one of said air cylinder mechanisms; an air cushion mechanism common to both said air cylinder mechanisms for stopping said pistons of said respective air cylinder mechanisms at at least one of an advance stroke end and a reverse stroke end in a cushioned manner; wherein said air cushion mechanism has an exhaust hole which is provided on a side of at least one of said ports and which communicates with said pressure chambers at positions closer to chamber ends than said port holes, a flow rate restricting mechanism for restricting a flow rate of exhaust discharged from said exhaust hole, and a cushion packing which is mounted to an outer peripheral face of said piston and which is positionable over said port hole immediately before said piston reaches said stroke end to cause said compressed air in said pressure chambers to be discharged from said exhaust hole through said flow rate restricting mechanism; wherein said flow rate restricting mechanism includes a throttle mechanism for restricting a flow rate of exhaust discharged from said pressure chamber and a check valve provided in parallel with said throttle mechanism for intercepting a flow of exhaust discharged from said pressure chamber and for allowing a flow of supplied air flowing into said pressure chamber; and wherein said throttle mechanism has said exhaust hole which also functions as a throttle hole and has a needle for adjusting an area of an opening of said exhaust hole, said check valve is formed of a lip seal, and said lip seal is provided between an outer periphery of a cover for closing said end portion of said cylinder bore and a hole face of said cylinder bore.
Priority Claims (2)
Number Date Country Kind
11-281152 Oct 1999 JP
2000-286991 Sep 2000 JP
Parent Case Info

This application is a continuation-in-part of application Ser. No. 09/648,543 filed Aug. 28, 2000, now U.S. Pat. No. 6,336,390.

US Referenced Citations (5)
Number Name Date Kind
3138066 Walker Jun 1964 A
4207800 Homuth Jun 1980 A
4393751 Kelley Jul 1983 A
6279451 Hirano et al. Aug 2001 B1
6336390 Sato et al. Jan 2002 B1
Continuation in Parts (1)
Number Date Country
Parent 09/648543 Aug 2000 US
Child 09/813013 US