Information
-
Patent Grant
-
RE37985
-
Patent Number
RE37,985
-
Date Filed
Thursday, August 3, 200024 years ago
-
Date Issued
Tuesday, February 11, 200322 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
-
US Classifications
Field of Search
US
- 454 292
- 454 301
- 454 303
- 454 304
-
International Classifications
-
Abstract
A linear air diffuser apparatus has two parallel longitudinal rails maintained spaced by two or more transverse connectors. Two or more blade-like adjustable air flow control members extend longitudinally between the connectors. Each flow control member has a planar blade end portion at each longitudinally outer end. Each connector has an upper block and a lower block with the blade end portions received between them. One or both of the blocks has on a side facing the end portions a polymeric resiliently compressible piece that is compressed between the blocks and exerts a resilient reaction urging and gripping the end portions stably between blocks so that they are not prone to vibrate.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a linear diffuser apparatus.
Slot type ceiling linear diffuser apparatus is often incorporated in suspended ceiling systems. Linear air diffusers may for example be used along perimeter locations in particular near large window walls which are exposed to either a significantly hotter or significantly colder external environment. Window walls tend to be highly conductive, and by convection due to the resulting temperature gradient, can rapidly alter the temperature and character of diffused air flow in their vicinity. This causes non-uniform room air conditions. Linear type air diffusers can be utilized anywhere in a suspended ceiling system to achieve uniform room temperature by providing air curtains, directional air flow and air jets for rapid mixing of supply air and room air. Such diffusers usually capture within them laterally shiftable flow control members that can be adjusted to alter the position, direction or flow rate of the air flow exiting the diffuser.
Known linear diffuser apparatus of which the applicant is aware has not been as convenient as is desirable to assemble and install. Further, known linear air diffuser apparatus often gives rise to problems of vibration of the usually metal components, with resultant problems of a rattling or whistling noise nuisance.
BRIEF SUMMARY OF THE INVENTION
The present invention provides linear air diffuser apparatus comprising two longitudinal rails maintained in laterally spaced parallel condition by at least two transverse connector members each connected at its opposite ends to a respective one of said parallel rails, at least two adjustable air flow control members extending longitudinally between said connector members, each flow control member having a planar blade end portion at each longitudinally outer end, and wherein each connector member comprises an upper block and a lower block with said blade end portions received between said upper and lower blocks and at least one of said blocks provided on a side facing said end portions with a polymeric resiliently compressible engagement member compressed between the blocks and exerting a resilient reaction urging and gripping said end portions against the other of said blocks.
With this arrangement, the compression of the resilient engagement member on the planar end portions may serve to reduce air flow outwardly longitudinally, so that vibration producing air flows are reduced or eliminated, while the direct engagement of the compressible engagement member on the planar end portions provides a stable assembly that is much less prone to vibration than known arrangements. In the preferred form, the compressible engagement member may be connected as a unit to a block, so that assembly and installation of the apparatus is greatly simplified, without requiring assembly and application of small pieces that are prone to be misplaced or lost.
Further, the upper and lower blocks constituting the transverse connector members assure parallelism or straightness and adequate rigidity for the assembled linear diffuser apparatus.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1
is a partial plan view of linear diffuser apparatus in accordance with the invention.
FIG. 2
is a side elevational view of the apparatus of FIG.
1
.
FIG. 3
is a partially exploded perspective of a portion of the apparatus of
FIG. 1
taken on the arrows
3
—
3
in FIG.
1
.
FIG. 4
is a cross sectional elevation taken on the lines
4
—
4
in FIG.
1
.
FIG. 5
is a longitudinal cross section taken on the line
5
—
5
of FIG.
4
through the connector blocks.
FIG. 6
is an elevation of the compressible engagement member used in the assembly of FIG.
5
.
FIG. 7
is a transverse cross section similar to
FIG. 4
showing adjustment of the air flow control members to a relatively open position.
FIG. 8
shows a transverse cross section through a second embodiment of linear diffuser apparatus in accordance with the invention having dual slots.
FIG. 9
is a partial perspective view of the first embodiment of the diffuser apparatus of
FIGS. 1
to
8
illustrating the apparatus in the course of assembly.
FIG. 10
is an end view, partially in section, illustrating the assembly of the upper block to a lower block.
FIG. 11
is an isometric view of one form of modified form of connection plate.
FIGS. 12 and 13
are cross sectional and side elevational views of a hanger member for use with a modified form of the connector block of the diffuser of the invention, wherein
FIG. 12
is a section on the lines
12
—
12
in FIG.
13
.
FIG. 14
is a partial cross section, somewhat similar to
FIG. 5
, through a modified form of the connector block and showing application of the hanger members.
FIG. 15
is an end view, partially in transverse cross section, illustrating the modified connector block and hanger members of
FIGS. 12
to
14
in the course of assembly.
DETAILED DESCRIPTION OF THE INVENTION
Referring to the drawings, wherein like reference numerals indicate like parts, a linear air diffuser
10
comprises first and second longitudinal rails
11
and
12
. Each rail
11
and
12
may be extruded, for example from aluminum.
Each rail comprises a main vertical rail portion
13
having adjacent its upper end an inwardly directed flange
14
and down turned lip flange
16
and adjacent its lower end an inwardly directed flange
17
with an upturned lip flange
18
.
An upper rail portion
19
is offset slightly outwardly from the main portion
13
and is connected thereto by a connector flange
21
. The flange
21
provides a ledge on which a plenum chamber may be seated.
A lower rail portion
22
is also offset slightly outwardly from the main rail portion
13
, and is connected thereto by a connector flange
23
.
Each flange
11
and
12
has connected on its lower edge an inverted T section rail
25
, preferably extruded for example from aluminum. The T rail
25
includes a horizontal flange
24
which extends inwardly from the lower rail portion
22
to provide a lower air outlet slot
26
somewhat narrower than the spacing between the rail portions
13
. Preferably, the T rail
25
includes a flange
27
that extends outwardly from the lower rail portion
22
, to provide a horizontal surface for reception of T bars, ceiling tiles and like elements of ceiling structures.
In the preferred form, the inner face of the flange
28
of the T section rail
25
is secured on the outer face of each lower rail portion
22
and is clinch-locked thereto by means of small circular portions
29
of the flange
28
and of the rail portions
22
that are struck inwardly to provide a rivet-like connection at intervals.
In the preferred form, the connection flange
21
has a down turned outer portion
31
parallel to and spaced outwardly from the main rail portion
13
, and preferably aligned with the upper rail portion
19
, and the lower connection flange
23
has an upturned flange
32
spaced similarly from the outer flank of the main rail portion
13
. Preferably the flanges
28
,
32
,
31
and
19
are all in vertical alignment to provide flush surfaces against which ceiling elements such as T bars may be abutted.
A rectangular connection plate
33
, shown in
FIG. 9
, may be used to connect co-linearly lengths of rails such as rails
11
and
12
. The width of the plate
33
is slightly less than the spacing between the outer generally C-shaped recesses formed between on the one hand between the outer side of the main rail portion
13
, connection flange
21
and down turned flange
31
and on the other hand between the outer side of the main rail portion
13
, connection flange
23
and upturned rail
32
, so that the plate
33
is snugly received. Connection plate
33
may be used on each side of the diffuser apparatus to connect longitudinally between rails similar to the rails
11
and
12
in order to provide increased length for the rails
11
and
12
and for the linear diffuser.
The rails
11
and
12
are maintained in spaced parallel arrangement by transverse connector members
34
. As best seen in
FIGS. 3
,
5
and
9
, each connector member
34
comprises an upper block
36
and a lower block
37
. Preferably, the blocks
36
and
37
are relatively sturdy and each may be a length served from an extrusion, for example an aluminum extrusion. The blocks
36
and
37
may be similar, and severed from a common extrusion, as shown, or may be of different cross-sections.
Each block
36
and
37
is generally rectangular in form, and has a generally planar inner face
38
in approximately the center of which is a transverse outwardly extending slot
39
. In the examples shown, the slot
39
is slightly offset toward one end of each block, and adjacent to the slot
39
and offset therefrom toward the other end of the block is a transverse outwardly extending plate member in the form of a tongue
41
, so that, when one block
36
is inverted with respect to the other block
37
and the blocks are applied together face to face, the tongue
41
of one block is received within the slot
39
of the other block.
Since the blocks
36
and
37
are in the preferred form extrusions, as will be appreciated, the slots
39
and tongues
41
run the full length of the blocks
36
and
37
.
Longitudinally outwardly from each side of the tongue
41
and slot
39
the planar inner face
38
is further interrupted by a channel formation with re-entrant edges, that is to say a C-shaped channel
42
. Each of these channels has a channel bottom
43
and inward or re-entrant edge flanges
44
.
At least one of the blocks
36
and
37
, and, optionally both blocks
36
and
37
, are provided with a pair of resiliently compressible engagement members received in the re-entrant edge channels
42
. These engagement members
46
are captured in the said channels
42
in and protrude inwardly beyond the plane of the inner face
38
. In the preferred form, as seen in
FIG. 6
, each engagement member
46
comprises an open-ended tubular engagement portion
47
having on one side a generally T-shaped base
48
formed from two L-shaped ear portions
49
separated by a V-shaped notch
51
. In manufacture, the portions
49
are compressed together and slid lengthwise into the channels
42
. The outwardly directed resilient reaction firmly retains the L-shaped portions
49
seated and captured in the re-entrant portions of the channel
42
adjacent the channel base
43
. The engagement member
46
is preferably formed from a relatively stiffly resiliently flexible polymer, for example cured or vulcanized natural or synthetic rubber, or a similar elastomeric materials, such as a vinyl polymer rubber blend.
As will be appreciated, the length of the block members
36
and
37
of the connector members
34
determine the lateral spacing of the rails
11
and
12
, and, in the assembled condition, the outer ends of the block members
36
and
37
abut the inner sides of the main rail portions
13
.
Adjacent each laterally outer end, each block portion
36
and
37
is formed on its outer face
52
with a longitudinally extending kerf or groove
53
. Each groove
53
is spaced inwardly from the adjacent end of the block
36
or
37
a distance equal to the inward spacing of the down turned and upturned flanges
16
and
17
from the inner face of the main rail portion
13
of each side rail
11
and
12
.
As will be appreciated, each groove
53
may be formed by cutting or machining transversely across each extrusion piece in the case in which the blocks
36
and
37
are pieces severed from an extrusion.
Preferably, the outer face
52
of the blocks
36
and
37
are formed with transversely extending grooves
54
that may serve to reduce the mass of the blocks. In the case of the embodiment of
FIGS. 1
to
7
,
9
and
10
, as well as in the embodiment of
FIG. 8
, these grooves
54
may be generally rectangular, as best seen in FIG.
5
.
The linear air diffuser apparatus further comprises blade-like adjustable air flow controller members, indicated by reference numerals
56
and
57
in
FIGS. 1
to
7
,
9
and
10
. The two members
56
and
57
may be similar or identical to one another. Each may be stamped from, for example, sheet steel. In the example shown, each comprises a generally rectangular planar main or central portion
58
which may be of shallow channel section having squat channel sides
59
. Adjacent each end, each member is formed with a pair of elongated finger grip portions
61
with rounded ends that are embossed upwardly in the direction in which the channel sides
59
extend.
Longitudinally outwardly from the embossed portions
61
each member
56
and
57
comprises a planar end portion
62
that in the preferred form is generally rectangular, slightly narrower than, and of the same thickness as the central portion
58
of the member
56
or
57
, and has smoothly planar upper and lower sides.
In the assembled condition, as best seen in
FIG. 5
, these planar end portions
62
are firmly retained by being gripped compressively between the upper face of the lower block
37
and the engagement member
46
of the upper block
36
.
In use, the elements described above may be employed for assembly of a diffuser apparatus having separately controllable or adjustable air distribution sections along its length. Each such section is defined by at least a pair of the flow control members
56
and
57
confined at each end by engagement in a transverse connector
34
each comprising an upper block
36
and a lower block
37
. For example, as seen in
FIG. 9
, one such section is indicated at A, while an adjacent section indicated at B comprises further blade like flow control members that may be similar to or different from members
56
and
57
, of which one blade member
56
a is seen in FIG.
9
. Usually, a linear air diffuser formed from the structure of the present invention, and comprising one or more sets of rails
11
and
12
joined by connection plates
33
, will comprise a multiplicity of such sections. Each section or a number of adjacent sections may be provided with its own or their own air inlet service. Usually, air inlet to the diffuser section is provided by a box-like plenum structure secured in generally conventional air tight manner to the upper side of a connector member
34
and seated within the upper side of the rails
11
and
12
. In this way, air having different characteristics may be supplied from adjoining sections. For example, it may be desired to provide relatively warm air through section A and relatively cooler air through section B.
In assembling the air diffuser, the lower blocks
36
are engaged with the rails
11
and
12
by hooking the upturned lip flange
18
of firstly one rail
11
and then the other rail
12
into the grooves
53
of the lower block member
37
, as seen in FIG.
4
. The blocks
37
are spaced apart along the length of the diffuser at standard center spacings corresponding to the standard lengths of the flow control members
56
and
57
. The flow control members
56
and
57
are then applied on the upper side of the blocks
37
, with the planar end portion
62
lodging on the upwardly facing inner side surfaces
38
of the lower blocks inwardly from the tongue portions
41
.
The members
56
and
57
are preferably inverted with respect to one another, so that the outer sides of the channels are in engagement, as seen in FIG.
4
.
The upper blocks
36
are then applied, as seen in
FIGS. 9 and 10
. A downwardly turned lip flange
16
of one rail, for example rail
11
and seen in
FIG. 10
is first hooked into the grooves
53
at one end of the upper block
36
, and the rails are then upwardly tilted outwardly with respect to one another, as seen in
FIG. 10
, and pressure applied on the upper face
52
of the upper block
36
to compress the engagement member
46
somewhat beyond the state of compression shown in
FIG. 5
until the upper face
52
of the upper block
36
extends a little below the lower end of the down turned lip flange
16
, at which point the flange
16
can snap into the groove
53
. Pressure on the upper block
36
may then be released so that the engagement members
46
expand somewhat to the normal or installed conditions seen in
FIGS. 4 and 5
.
The rails
11
and
12
have sufficient flexibility to allow upper blocks
36
to be installed progressively at points spaced along the length of the linear diffuser.
In the installed position, as seen in
FIGS. 4 and 5
, the resilient reaction of the compressed members
46
acting between the blocks
36
and
37
through the superimposed blade end portions
62
urges the blocks
36
and
37
vertically apart so that the portions outwardly and upstanding with respect to the grooves
53
are lodged tightly within the inner channel recesses defined between the down turned lip flanges
16
and the inner side of the main portion
13
at the upper region and between the upturned lip flanges
18
and the inner side of the main portion
13
at the lower region. This secures the rails
11
and
12
to the connector members
34
. Since the blocks
36
and
37
are relatively sturdy and of substantially constant cross-section except at the shallow grooves
53
, they provide a connection between the rails
11
and
12
of exceptional strength and stability.
The resilient reaction between the engagement members
46
of the blade end portions
62
retains the portions
62
pressed firmly against the inner face
38
of the lower block
36
. Since the portion
62
and face
38
are planar, the pressure of the members
46
retains the portions
62
, usually at least partially superimposed, stably in tightly compressed condition of the face
38
and sufficient pressure can be exerted by the member
46
that there is no tendency for the members
62
to vibrate relative to one another or relative to the face
38
. Hence rattling, whistling or other noises can be avoided.
After the air diffuser apparatus has been installed in a ceiling, adjustment of the positioning of the flow controlling members
56
and
57
may be made from below the ceiling when desired, for example for the purpose of adjusting different sections to provide different types or directions of air flow. For example the members may be adjusted from the position shown in
FIG. 4
to the position shown in FIG.
7
. Such adjustments are carried out by inserting the finger tips or a tool upwardly through the slot
26
and shifting the members
56
and
57
laterally to the desired positions. The resilient reaction of the resilient engagement members
46
with the planar end portions
62
allows the end portions
62
to slide relative to one another and relative to the engagement members
46
and blocks
36
and
37
on application of moderate lateral pressure. The embossments
61
and channel sides
59
provide laterally facing surfaces against which lateral finger tip or tool pressure may conveniently be applied.
Since the members
46
can be pre-assembled to the blocks
36
, to provide a unit having the members
46
captured therein, the parts of the diffuser can be supplied to installers without small loose parts that may become lost or mislaid and that may tend to inconvenience or delay the work of the installers.
Preferably, each engagement member
46
is of open cross-section, for example is tubular in form, as seen in
FIG. 6
, so that it is resiliently compressible. Other forms of gas containing engagement structure are, of course possible, such as engagement members formed from expanded or foam rubber, resilient plastic or resilient natural or synthetic elastomer, or the like.
In the preferred form, the engagement members
46
function as air-excluding gaskets, and extend continuously transversely substantially the entire distance between the rails
11
and
12
. Preferably, the gasket-like resiliently compressible engagement member
46
extends a length at least 90% and more preferably at least about 95% distance between the rails
11
and
12
or the length of the block member
36
. In this manner, the engagement member may effectively prevent flow of air longitudinally outwardly from the region of the opposed end portions
62
of the flow controlling members
56
and
57
.
One advantage of the arrangement wherein the upper rail
13
and T section rail
25
are separate pieces united together, for example by clinch locking, is that the upper rails
13
, as well as the blocks
36
and
37
, the flow control members
56
and
57
and the engagement members
46
, may be black or may be finished black, so they are readily seen from below, while the visible lower rail portion
25
may be finished a lighter color, for example white or any other color desired for a given ceiling constructions. Further, it facilitates the use of various different profiles of lower rail portion
25
to suit varying ceiling integration requirements. Moreover, curved diffuser sections are also more easily achieved by rolling and matching upper rails
13
and lower rails
25
to specified radii in concave or convex fashion.
As noted above, the diffuser may comprise a number of sets of the rails
11
and
12
joined co-linearly by connection plates
33
. Modified forms of the connection plates
33
may be used to make connections to structural components such as ceiling support channels. An example of one such modified connection plate
33
a is shown in FIG.
11
and comprises a rectangular plate body
33
b similar to plate
33
adapted to be slid snugly endwise in the outer C-shaped recesses above referred to and defined by the rail portions
13
and flanges
26
and
31
at the upper region and
23
and
32
at the lower region of each rail such as rails
11
and
12
. A portion
33
c extends a distance below the upper edge of the plate
33
b longer than and hence laterally below the upper flange
31
and outwardly a distance longer than the spacing between the flange
31
and the outer side of rail
13
and connects with an upwardly extending portion
33
d extending upwardly above the upper edge of the plate body
33
b a distance greater than the upper rail portion
19
so that the upper portion of the upwardly extending portion
33
d may be used to make connections to structural components such as ceiling support channels. The connection plates
33
a may be used to make a bridging connection between juxtaposed ends of sections of the rails
11
and
12
, or may be slid endwise in said C-shaped recesses to positions intermediate the ends of the rails
11
and
12
, so that a number of the connection plates may be used to make a connection to a single length of the diffuser structure, if desired.
The diffuser may be retained and supported in a ceiling structure, such as a conventional ceiling structure by usual attachment and suspension arrangements, for example fastener members connected to the upper rail portions
19
and connected to fixed portions of the building structure in a generally conventional manner, or by making connection to connector plates
33
a as described above with reference to FIG.
11
.
In a further preferred form, a novel form of suspension structure illustrated in
FIGS. 12
to
15
is employed.
In this example, the blocks
36
and
37
are modified in that the transverse channels
54
on the outer sides of the blocks are re-entrant on one side, for example the longitudinally outer side, as seen in
FIG. 13
, wherein a re-entrant lip flange
63
is shown.
A pair of hook-in generally plate form hanger members
64
is employed. As seen in
FIGS. 12 and 13
, each hanger member
64
comprises a planar base portion
66
for seating on the outer face
52
, a leg portion
67
extending downwardly the depth of the channel
54
, and a lower hook-in plate portion
68
connected on the lower end of the leg
67
and extending substantially the width of the channel
54
, so that the plate portion
68
can be hooked into the channel
54
by inclining it relative to the plane of the outer side
52
and then rocking it inwardly and downwardly to the position seen in FIG.
13
. An intermediate plate portion
69
extends upwardly from the base and connects through a horizontal transition flange
71
to an upwardly extending upper flange portion
72
provided with a central opening
73
. The longitudinally outer face
74
of the flange
72
is substantially coplanar with the longitudinally inner face
76
of the intermediate plate portion
69
.
A transversely extending recess
77
is formed through the transition flange
71
and extends preferably half way along its length, as seen in FIG.
13
.
In use, a pair of the hook-in members
64
a and
64
b, arranged in opposition to one another as seen in
FIG. 14
is hooked into the channels
54
, each with their recesses
77
extending inwardly and toward the other as seen in FIG.
15
. The members
64
a and
64
b are then slid toward one another from the spaced condition of
FIG. 15
in the directions indicated by the arrows
78
in
FIG. 15
until the openings
73
are in register, preferably in alignment with the center line
79
. In this position, each member
64
a and
64
b has its upper portion
72
on a side of the other member opposite to that side on which its intermediate portion
69
lies, and the two members
64
a and
64
b are locked together with the transition flange portion
71
of each member
64
received in the recess
77
of the other member, as seen in
FIG. 14. A
hanger connection can then be made to the aligned openings
73
for supporting the diffuser structure relative to a ceiling structure.
It will be appreciated that the principles of the above linear diffuser structure are readily adaptable for multiple-slot diffuser structures. Such structures may comprise two or more slots side by side and will comprise in addition to the outer rail
11
and
12
one or more intermediate rails parallel to the outer rails
11
and
12
, with connectors such as connector
34
bridging between each outer rail
11
or
12
and an adjacent intermediate rail, and between adjacent intermediate rails if there are two or more intermediate rails. An example is seen in
FIG. 8
, wherein an intermediate rail
81
is employed having a main rail portion
13
a, down turned lip flanges
16
a and upturned lip flanges
18
a for forming bridging connections to the block members
36
and
37
in the manner described above in detail in connection with
FIGS. 1
to
7
,
9
and
10
, and having a lower rail portion
22
a to which a slot defining T-shaped member
25
a may be clinched-locked in the example shown to provide two relatively narrow outlet slots
26
a and
26
b side by side.
Further, as will be appreciated, the flow control members
56
and
57
described above in detail are merely exemplary of various flow control members that may be employed. Numerous profiles of linear diffuser flow control members are known in the prior art and all such profiles may be employed with the apparatus of the invention requiring only that the members should be modified to provide them with planar end extensions similar to the end portions
62
illustrated for the members
56
and
57
with reference to
FIG. 9
above, so that these can be retained in the manner described above in detail with reference to
FIG. 5
of the drawings.
For example,
FIG. 8
shows an arrangement wherein each slot is provided with four flow control members comprising two upper shallow channel section members
57
a and
57
b and two lower blade members
56
a and
56
b. Each member
56
a and
56
b has on its laterally outer edge a relatively shallow channel side portion
59
a, while on the inner side, the side portion
59
b is greatly elongated, whereby adjustment of the flow control members
59
b, as illustrated, for example by the different degrees of adjustment illustrated in the left hand and right hand slots in
FIG. 8
, for example the nature or direction of the flow of air can be adjusted significantly.
Numerous other configurations and arrangements of flow control members may be employed.
Other modifications of the structure are possible.
For example, instead of each block member
36
and
37
having an integral tongue
41
and a recess
39
, each member may be provided with only a transversely extending longitudinally generally central recess, so that the recesses are vertically aligned when the blocks
36
and
37
are superimposed. In this case, in the course of assembly of the diffuser structure, after engaging the lower block members with the rails
11
and
12
a rectangular plate member of thickness such that it is snugly received in the recess in the lower block
37
, and of length equal to the length of the blocks
36
and
37
is inserted into the recess in the lower block member following which the blade-like flow control members
56
and
57
and the upper blocks
36
are applied so that the plate members enter the recess of the upper blocks.
As with the tongues
41
, the plates serve as non-rotatable vertical guide means preventing lateral shifting or rotation of one block
36
or
37
relative to the other about a transverse axis as may tend to be caused by the resilient reaction of the members
46
.
Upper blocks
36
may be formed from an extrusion different from lower blocks
37
. For example upper blocks
36
may be formed with a fin
82
shown in broken lines in FIG.
5
through which openings may be made to provide an attachment point for support wires or other support members.
Claims
- 1. Linear air diffuser apparatus comprising two longitudinal rails maintained in laterally spaced parallel condition by at least two transverse connector members each connected at its opposite ends to a respective one of said parallel rails, at least two adjustable air flow control members extending longitudinally between said connector members, each flow control member having a planar blade end portion at each longitudinally outer end, and wherein each connector member comprises an upper block and a lower block with said blade end portions received between said upper and lower blocks and at least one of said blocks provided on a side facing said end potions with a polymeric resiliently compressible engagement member compressed between the blocks and exerting a resilient reaction urging and gripping said end portions against the other of said blocks.
- 2. Apparatus as claimed in claim 1 wherein said engagement member extends continuously substantially the entire length of the distance between the rails.
- 3. Apparatus as claimed in claim 1 wherein each engagement member is captured in a transversely extending recess in said at least one block.
- 4. Apparatus as claimed in claim 3 wherein the recess is C shaped and the engagement member has on one side a pair of longitudinally outwardly directed ears received in said C shaped recess.
- 5. Apparatus as claimed in claim 1 wherein the engagement member is tubular.
- 6. Apparatus as claimed in claim 1 wherein each rail has on an inner face a downwardly open channel recess at an upper region and an upwardly open channel recess at a lower region and each block having an upstanding portion adjacent each end, and a resilient reaction exerted by said engagement member lodges each said upstanding portion in a respective adjacent channel recess.
- 7. Apparatus as claimed in claim 6 wherein each said upstanding portion is defined between a longitudinally extending groove formed in a vertically outer face of the block and an adjacent end surface of the block.
- 8. Apparatus as claimed in claim 1 wherein each block comprises a length severed from an extrusion.
- 9. Apparatus as claimed in claim 1 wherein each one of said blocks has a transversely extending recess in an intermediate region, said recesses each receiving a vertically extending plate member secured non-rotatably relative to the other block.
- 10. Apparatus as claimed in claim 9 wherein each block is formed with an integral vertically outwardly extending tongue constituting said plate member.
- 11. Apparatus as claimed in claim 1 wherein an upper side of each upper block is formed with a pair of transversely extending channels.
- 12. Apparatus as claimed in claim 11 wherein a side of each transversely extending channel is provided with a re-entrant lip flange that retains a hook-in hanger member.
- 13. Apparatus as claimed in claim 12 wherein said re-entrant lip flange is on a longitudinally outer side of each channel and said hanger member comprises a pair of hanger elements each having an upper portion offset from an intermediate portion, a laterally extending recess and a transition portion between said upper and intermediate portions, each upper portion having an opening therethrough, and said elements sliding from a spaced condition to an aligned condition wherein the openings are in register and the upper portion of each element is disposed on a side of the other element opposite a side that said intermediate portion is disposed on, with a transition portion of each element received in the recess of the other element.
- 14. Apparatus as claimed in claim 1 comprising a separate inverted T-section piece connected to a lower end of each said longitudinal rail.
- 15. Apparatus as claimed in claim 14 wherein each T-section piece comprises an upper clinch-locked to each said longitudinal rail.
- 16. Apparatus as claimed in claim 14 wherein each said longitudinal rail is finished black and each T-section piece is finished a lighter color.
- 17. Apparatus as claimed in claim 1 wherein each said longitudinal rail has on an outer side a C-shaped recess receiving at least one connection plate.
- 18. Apparatus as claimed in claim 17 wherein said connection plate includes a portion extending laterally outwardly and upwardly beyond an upper edge of said longitudinal rail.
- 19. Linear air diffuser apparatus comprising:two longitudinal rails maintained in laterally spaced parallel condition by at least two transverse connector members each connected at its opposite ends to a respective one of said parallel rails; and at least two adjustable air flow control members extending longitudinally between said connector members, each flow control member having a planar blade end portion at each longitudinally outer end, wherein each connector member comprises an upper block and a lower block with said blade end portions received between said upper and lower blocks and at least one of said blocks provided on a side facing said end portions with a resiliently compressible engagement member compressed between the blocks and exerting a resilient reaction urging and gripping said end portions against the other of said blocks.
- 20. Apparatus as claimed in claim 19 wherein said engagement member extends continuously substantially the entire length of the distance between the rails.
- 21. Apparatus as claimed in claim 19 wherein each engagement member is captured in a transversely extending recess in said at least one block.
- 22. Apparatus as claimed in claim 21 wherein the recess is C shaped and the engagement member has on one side a pair of longitudinally outwardly directed ears received in said C shaped recess.
- 23. Apparatus as claimed in claim 19 wherein each rail has on an inner face a downwardly open channel recess at an upper region and an upwardly open channel recess at a lower region and each block having an upstanding portion adjacent each end, and a resilient reaction exerted by said engagement member lodges each said upstanding portion in a respective adjacent channel recess.
- 24. Apparatus as claimed in claim 23 wherein each said upstanding portion is defined between a longitudinally extending groove formed in a vertically outer face of the block and an adjacent end surface of the block.
- 25. Apparatus as claimed in claim 19 wherein each block comprises a length severed from an extrusion.
- 26. Apparatus as claimed in claim 19 wherein an upper side of each upper block is formed with a pair of transversely extending channels.
- 27. Apparatus as claimed in claim 26 wherein a side of each transversely extending channel is provided with a re-entrant lip flange that retains a hook-in hanger member.
- 28. Apparatus as claimed in claim 27 wherein said re-entrant lip flange is on a longitudinally outer side of each channel and said hanger member comprises a pair of hanger elements each having an upper portion offset from an intermediate portion, a laterally extending recess and a transition portion between said upper and intermediate portions, each upper portion having an opening therethrough, and said elements sliding from a spaced condition to an aligned condition wherein the openings are in register and the upper portion of each element is disposed on a side of the other element opposite a side that said intermediate portion is disposed on, with a transition portion of each element received in the recess of the other element.
- 29. Apparatus as claimed in claim 19 comprising a separate inverted T-section piece connected to a lower end of each said longitudinal rail.
- 30. Apparatus as claimed in claim 29 wherein each T-section piece comprises an upright clinch-locked to each said longitudinal rail.
- 31. A linear air diffuser as claimed in claim 29, wherein each said longitudinal rail is finished black and each T-section piece is finished a lighter color.
- 32. Apparatus as claimed in claim 19 wherein each said longitudinal rail has on an outer side a C-shaped recess receiving at least one connection plate.
- 33. Apparatus as claimed in claim 32 wherein said connection plate includes a portion extending laterally outwardly and upwardly beyond an upper edge of said longitudinal rail.
- 34. Apparatus as claimed in claim 19 wherein each connector member has a uniform cross-section.
- 35. Apparatus as claimed in claim 19 wherein one of the upper and lower blocks includes a tongue and the other of the upper and lower blocks includes a recess such that the tongue of the one block is received in the recess of the other block.
- 36. Apparatus as claimed in claim 19 wherein each of the upper and lower blocks includes a tongue and a transversely extending recess such that the tongue of each block is received in the recess of the other block.
US Referenced Citations (11)
Divisions (1)
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Number |
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08/835983 |
Apr 1997 |
US |
Child |
09/631972 |
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Reissues (1)
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Number |
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08/835983 |
Apr 1997 |
US |
Child |
09/631972 |
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