Linear air diffuser

Information

  • Patent Grant
  • RE37985
  • Patent Number
    RE37,985
  • Date Filed
    Thursday, August 3, 2000
    24 years ago
  • Date Issued
    Tuesday, February 11, 2003
    22 years ago
  • US Classifications
    Field of Search
    • US
    • 454 292
    • 454 301
    • 454 303
    • 454 304
  • International Classifications
    • F24F13072
Abstract
A linear air diffuser apparatus has two parallel longitudinal rails maintained spaced by two or more transverse connectors. Two or more blade-like adjustable air flow control members extend longitudinally between the connectors. Each flow control member has a planar blade end portion at each longitudinally outer end. Each connector has an upper block and a lower block with the blade end portions received between them. One or both of the blocks has on a side facing the end portions a polymeric resiliently compressible piece that is compressed between the blocks and exerts a resilient reaction urging and gripping the end portions stably between blocks so that they are not prone to vibrate.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a linear diffuser apparatus.




Slot type ceiling linear diffuser apparatus is often incorporated in suspended ceiling systems. Linear air diffusers may for example be used along perimeter locations in particular near large window walls which are exposed to either a significantly hotter or significantly colder external environment. Window walls tend to be highly conductive, and by convection due to the resulting temperature gradient, can rapidly alter the temperature and character of diffused air flow in their vicinity. This causes non-uniform room air conditions. Linear type air diffusers can be utilized anywhere in a suspended ceiling system to achieve uniform room temperature by providing air curtains, directional air flow and air jets for rapid mixing of supply air and room air. Such diffusers usually capture within them laterally shiftable flow control members that can be adjusted to alter the position, direction or flow rate of the air flow exiting the diffuser.




Known linear diffuser apparatus of which the applicant is aware has not been as convenient as is desirable to assemble and install. Further, known linear air diffuser apparatus often gives rise to problems of vibration of the usually metal components, with resultant problems of a rattling or whistling noise nuisance.




BRIEF SUMMARY OF THE INVENTION




The present invention provides linear air diffuser apparatus comprising two longitudinal rails maintained in laterally spaced parallel condition by at least two transverse connector members each connected at its opposite ends to a respective one of said parallel rails, at least two adjustable air flow control members extending longitudinally between said connector members, each flow control member having a planar blade end portion at each longitudinally outer end, and wherein each connector member comprises an upper block and a lower block with said blade end portions received between said upper and lower blocks and at least one of said blocks provided on a side facing said end portions with a polymeric resiliently compressible engagement member compressed between the blocks and exerting a resilient reaction urging and gripping said end portions against the other of said blocks.




With this arrangement, the compression of the resilient engagement member on the planar end portions may serve to reduce air flow outwardly longitudinally, so that vibration producing air flows are reduced or eliminated, while the direct engagement of the compressible engagement member on the planar end portions provides a stable assembly that is much less prone to vibration than known arrangements. In the preferred form, the compressible engagement member may be connected as a unit to a block, so that assembly and installation of the apparatus is greatly simplified, without requiring assembly and application of small pieces that are prone to be misplaced or lost.




Further, the upper and lower blocks constituting the transverse connector members assure parallelism or straightness and adequate rigidity for the assembled linear diffuser apparatus.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is a partial plan view of linear diffuser apparatus in accordance with the invention.





FIG. 2

is a side elevational view of the apparatus of FIG.


1


.





FIG. 3

is a partially exploded perspective of a portion of the apparatus of

FIG. 1

taken on the arrows


3





3


in FIG.


1


.





FIG. 4

is a cross sectional elevation taken on the lines


4





4


in FIG.


1


.





FIG. 5

is a longitudinal cross section taken on the line


5





5


of FIG.


4


through the connector blocks.





FIG. 6

is an elevation of the compressible engagement member used in the assembly of FIG.


5


.





FIG. 7

is a transverse cross section similar to

FIG. 4

showing adjustment of the air flow control members to a relatively open position.





FIG. 8

shows a transverse cross section through a second embodiment of linear diffuser apparatus in accordance with the invention having dual slots.





FIG. 9

is a partial perspective view of the first embodiment of the diffuser apparatus of

FIGS. 1

to


8


illustrating the apparatus in the course of assembly.





FIG. 10

is an end view, partially in section, illustrating the assembly of the upper block to a lower block.





FIG. 11

is an isometric view of one form of modified form of connection plate.





FIGS. 12 and 13

are cross sectional and side elevational views of a hanger member for use with a modified form of the connector block of the diffuser of the invention, wherein

FIG. 12

is a section on the lines


12





12


in FIG.


13


.





FIG. 14

is a partial cross section, somewhat similar to

FIG. 5

, through a modified form of the connector block and showing application of the hanger members.





FIG. 15

is an end view, partially in transverse cross section, illustrating the modified connector block and hanger members of

FIGS. 12

to


14


in the course of assembly.











DETAILED DESCRIPTION OF THE INVENTION




Referring to the drawings, wherein like reference numerals indicate like parts, a linear air diffuser


10


comprises first and second longitudinal rails


11


and


12


. Each rail


11


and


12


may be extruded, for example from aluminum.




Each rail comprises a main vertical rail portion


13


having adjacent its upper end an inwardly directed flange


14


and down turned lip flange


16


and adjacent its lower end an inwardly directed flange


17


with an upturned lip flange


18


.




An upper rail portion


19


is offset slightly outwardly from the main portion


13


and is connected thereto by a connector flange


21


. The flange


21


provides a ledge on which a plenum chamber may be seated.




A lower rail portion


22


is also offset slightly outwardly from the main rail portion


13


, and is connected thereto by a connector flange


23


.




Each flange


11


and


12


has connected on its lower edge an inverted T section rail


25


, preferably extruded for example from aluminum. The T rail


25


includes a horizontal flange


24


which extends inwardly from the lower rail portion


22


to provide a lower air outlet slot


26


somewhat narrower than the spacing between the rail portions


13


. Preferably, the T rail


25


includes a flange


27


that extends outwardly from the lower rail portion


22


, to provide a horizontal surface for reception of T bars, ceiling tiles and like elements of ceiling structures.




In the preferred form, the inner face of the flange


28


of the T section rail


25


is secured on the outer face of each lower rail portion


22


and is clinch-locked thereto by means of small circular portions


29


of the flange


28


and of the rail portions


22


that are struck inwardly to provide a rivet-like connection at intervals.




In the preferred form, the connection flange


21


has a down turned outer portion


31


parallel to and spaced outwardly from the main rail portion


13


, and preferably aligned with the upper rail portion


19


, and the lower connection flange


23


has an upturned flange


32


spaced similarly from the outer flank of the main rail portion


13


. Preferably the flanges


28


,


32


,


31


and


19


are all in vertical alignment to provide flush surfaces against which ceiling elements such as T bars may be abutted.




A rectangular connection plate


33


, shown in

FIG. 9

, may be used to connect co-linearly lengths of rails such as rails


11


and


12


. The width of the plate


33


is slightly less than the spacing between the outer generally C-shaped recesses formed between on the one hand between the outer side of the main rail portion


13


, connection flange


21


and down turned flange


31


and on the other hand between the outer side of the main rail portion


13


, connection flange


23


and upturned rail


32


, so that the plate


33


is snugly received. Connection plate


33


may be used on each side of the diffuser apparatus to connect longitudinally between rails similar to the rails


11


and


12


in order to provide increased length for the rails


11


and


12


and for the linear diffuser.




The rails


11


and


12


are maintained in spaced parallel arrangement by transverse connector members


34


. As best seen in

FIGS. 3

,


5


and


9


, each connector member


34


comprises an upper block


36


and a lower block


37


. Preferably, the blocks


36


and


37


are relatively sturdy and each may be a length served from an extrusion, for example an aluminum extrusion. The blocks


36


and


37


may be similar, and severed from a common extrusion, as shown, or may be of different cross-sections.




Each block


36


and


37


is generally rectangular in form, and has a generally planar inner face


38


in approximately the center of which is a transverse outwardly extending slot


39


. In the examples shown, the slot


39


is slightly offset toward one end of each block, and adjacent to the slot


39


and offset therefrom toward the other end of the block is a transverse outwardly extending plate member in the form of a tongue


41


, so that, when one block


36


is inverted with respect to the other block


37


and the blocks are applied together face to face, the tongue


41


of one block is received within the slot


39


of the other block.




Since the blocks


36


and


37


are in the preferred form extrusions, as will be appreciated, the slots


39


and tongues


41


run the full length of the blocks


36


and


37


.




Longitudinally outwardly from each side of the tongue


41


and slot


39


the planar inner face


38


is further interrupted by a channel formation with re-entrant edges, that is to say a C-shaped channel


42


. Each of these channels has a channel bottom


43


and inward or re-entrant edge flanges


44


.




At least one of the blocks


36


and


37


, and, optionally both blocks


36


and


37


, are provided with a pair of resiliently compressible engagement members received in the re-entrant edge channels


42


. These engagement members


46


are captured in the said channels


42


in and protrude inwardly beyond the plane of the inner face


38


. In the preferred form, as seen in

FIG. 6

, each engagement member


46


comprises an open-ended tubular engagement portion


47


having on one side a generally T-shaped base


48


formed from two L-shaped ear portions


49


separated by a V-shaped notch


51


. In manufacture, the portions


49


are compressed together and slid lengthwise into the channels


42


. The outwardly directed resilient reaction firmly retains the L-shaped portions


49


seated and captured in the re-entrant portions of the channel


42


adjacent the channel base


43


. The engagement member


46


is preferably formed from a relatively stiffly resiliently flexible polymer, for example cured or vulcanized natural or synthetic rubber, or a similar elastomeric materials, such as a vinyl polymer rubber blend.




As will be appreciated, the length of the block members


36


and


37


of the connector members


34


determine the lateral spacing of the rails


11


and


12


, and, in the assembled condition, the outer ends of the block members


36


and


37


abut the inner sides of the main rail portions


13


.




Adjacent each laterally outer end, each block portion


36


and


37


is formed on its outer face


52


with a longitudinally extending kerf or groove


53


. Each groove


53


is spaced inwardly from the adjacent end of the block


36


or


37


a distance equal to the inward spacing of the down turned and upturned flanges


16


and


17


from the inner face of the main rail portion


13


of each side rail


11


and


12


.




As will be appreciated, each groove


53


may be formed by cutting or machining transversely across each extrusion piece in the case in which the blocks


36


and


37


are pieces severed from an extrusion.




Preferably, the outer face


52


of the blocks


36


and


37


are formed with transversely extending grooves


54


that may serve to reduce the mass of the blocks. In the case of the embodiment of

FIGS. 1

to


7


,


9


and


10


, as well as in the embodiment of

FIG. 8

, these grooves


54


may be generally rectangular, as best seen in FIG.


5


.




The linear air diffuser apparatus further comprises blade-like adjustable air flow controller members, indicated by reference numerals


56


and


57


in

FIGS. 1

to


7


,


9


and


10


. The two members


56


and


57


may be similar or identical to one another. Each may be stamped from, for example, sheet steel. In the example shown, each comprises a generally rectangular planar main or central portion


58


which may be of shallow channel section having squat channel sides


59


. Adjacent each end, each member is formed with a pair of elongated finger grip portions


61


with rounded ends that are embossed upwardly in the direction in which the channel sides


59


extend.




Longitudinally outwardly from the embossed portions


61


each member


56


and


57


comprises a planar end portion


62


that in the preferred form is generally rectangular, slightly narrower than, and of the same thickness as the central portion


58


of the member


56


or


57


, and has smoothly planar upper and lower sides.




In the assembled condition, as best seen in

FIG. 5

, these planar end portions


62


are firmly retained by being gripped compressively between the upper face of the lower block


37


and the engagement member


46


of the upper block


36


.




In use, the elements described above may be employed for assembly of a diffuser apparatus having separately controllable or adjustable air distribution sections along its length. Each such section is defined by at least a pair of the flow control members


56


and


57


confined at each end by engagement in a transverse connector


34


each comprising an upper block


36


and a lower block


37


. For example, as seen in

FIG. 9

, one such section is indicated at A, while an adjacent section indicated at B comprises further blade like flow control members that may be similar to or different from members


56


and


57


, of which one blade member


56


a is seen in FIG.


9


. Usually, a linear air diffuser formed from the structure of the present invention, and comprising one or more sets of rails


11


and


12


joined by connection plates


33


, will comprise a multiplicity of such sections. Each section or a number of adjacent sections may be provided with its own or their own air inlet service. Usually, air inlet to the diffuser section is provided by a box-like plenum structure secured in generally conventional air tight manner to the upper side of a connector member


34


and seated within the upper side of the rails


11


and


12


. In this way, air having different characteristics may be supplied from adjoining sections. For example, it may be desired to provide relatively warm air through section A and relatively cooler air through section B.




In assembling the air diffuser, the lower blocks


36


are engaged with the rails


11


and


12


by hooking the upturned lip flange


18


of firstly one rail


11


and then the other rail


12


into the grooves


53


of the lower block member


37


, as seen in FIG.


4


. The blocks


37


are spaced apart along the length of the diffuser at standard center spacings corresponding to the standard lengths of the flow control members


56


and


57


. The flow control members


56


and


57


are then applied on the upper side of the blocks


37


, with the planar end portion


62


lodging on the upwardly facing inner side surfaces


38


of the lower blocks inwardly from the tongue portions


41


.




The members


56


and


57


are preferably inverted with respect to one another, so that the outer sides of the channels are in engagement, as seen in FIG.


4


.




The upper blocks


36


are then applied, as seen in

FIGS. 9 and 10

. A downwardly turned lip flange


16


of one rail, for example rail


11


and seen in

FIG. 10

is first hooked into the grooves


53


at one end of the upper block


36


, and the rails are then upwardly tilted outwardly with respect to one another, as seen in

FIG. 10

, and pressure applied on the upper face


52


of the upper block


36


to compress the engagement member


46


somewhat beyond the state of compression shown in

FIG. 5

until the upper face


52


of the upper block


36


extends a little below the lower end of the down turned lip flange


16


, at which point the flange


16


can snap into the groove


53


. Pressure on the upper block


36


may then be released so that the engagement members


46


expand somewhat to the normal or installed conditions seen in

FIGS. 4 and 5

.




The rails


11


and


12


have sufficient flexibility to allow upper blocks


36


to be installed progressively at points spaced along the length of the linear diffuser.




In the installed position, as seen in

FIGS. 4 and 5

, the resilient reaction of the compressed members


46


acting between the blocks


36


and


37


through the superimposed blade end portions


62


urges the blocks


36


and


37


vertically apart so that the portions outwardly and upstanding with respect to the grooves


53


are lodged tightly within the inner channel recesses defined between the down turned lip flanges


16


and the inner side of the main portion


13


at the upper region and between the upturned lip flanges


18


and the inner side of the main portion


13


at the lower region. This secures the rails


11


and


12


to the connector members


34


. Since the blocks


36


and


37


are relatively sturdy and of substantially constant cross-section except at the shallow grooves


53


, they provide a connection between the rails


11


and


12


of exceptional strength and stability.




The resilient reaction between the engagement members


46


of the blade end portions


62


retains the portions


62


pressed firmly against the inner face


38


of the lower block


36


. Since the portion


62


and face


38


are planar, the pressure of the members


46


retains the portions


62


, usually at least partially superimposed, stably in tightly compressed condition of the face


38


and sufficient pressure can be exerted by the member


46


that there is no tendency for the members


62


to vibrate relative to one another or relative to the face


38


. Hence rattling, whistling or other noises can be avoided.




After the air diffuser apparatus has been installed in a ceiling, adjustment of the positioning of the flow controlling members


56


and


57


may be made from below the ceiling when desired, for example for the purpose of adjusting different sections to provide different types or directions of air flow. For example the members may be adjusted from the position shown in

FIG. 4

to the position shown in FIG.


7


. Such adjustments are carried out by inserting the finger tips or a tool upwardly through the slot


26


and shifting the members


56


and


57


laterally to the desired positions. The resilient reaction of the resilient engagement members


46


with the planar end portions


62


allows the end portions


62


to slide relative to one another and relative to the engagement members


46


and blocks


36


and


37


on application of moderate lateral pressure. The embossments


61


and channel sides


59


provide laterally facing surfaces against which lateral finger tip or tool pressure may conveniently be applied.




Since the members


46


can be pre-assembled to the blocks


36


, to provide a unit having the members


46


captured therein, the parts of the diffuser can be supplied to installers without small loose parts that may become lost or mislaid and that may tend to inconvenience or delay the work of the installers.




Preferably, each engagement member


46


is of open cross-section, for example is tubular in form, as seen in

FIG. 6

, so that it is resiliently compressible. Other forms of gas containing engagement structure are, of course possible, such as engagement members formed from expanded or foam rubber, resilient plastic or resilient natural or synthetic elastomer, or the like.




In the preferred form, the engagement members


46


function as air-excluding gaskets, and extend continuously transversely substantially the entire distance between the rails


11


and


12


. Preferably, the gasket-like resiliently compressible engagement member


46


extends a length at least 90% and more preferably at least about 95% distance between the rails


11


and


12


or the length of the block member


36


. In this manner, the engagement member may effectively prevent flow of air longitudinally outwardly from the region of the opposed end portions


62


of the flow controlling members


56


and


57


.




One advantage of the arrangement wherein the upper rail


13


and T section rail


25


are separate pieces united together, for example by clinch locking, is that the upper rails


13


, as well as the blocks


36


and


37


, the flow control members


56


and


57


and the engagement members


46


, may be black or may be finished black, so they are readily seen from below, while the visible lower rail portion


25


may be finished a lighter color, for example white or any other color desired for a given ceiling constructions. Further, it facilitates the use of various different profiles of lower rail portion


25


to suit varying ceiling integration requirements. Moreover, curved diffuser sections are also more easily achieved by rolling and matching upper rails


13


and lower rails


25


to specified radii in concave or convex fashion.




As noted above, the diffuser may comprise a number of sets of the rails


11


and


12


joined co-linearly by connection plates


33


. Modified forms of the connection plates


33


may be used to make connections to structural components such as ceiling support channels. An example of one such modified connection plate


33


a is shown in FIG.


11


and comprises a rectangular plate body


33


b similar to plate


33


adapted to be slid snugly endwise in the outer C-shaped recesses above referred to and defined by the rail portions


13


and flanges


26


and


31


at the upper region and


23


and


32


at the lower region of each rail such as rails


11


and


12


. A portion


33


c extends a distance below the upper edge of the plate


33


b longer than and hence laterally below the upper flange


31


and outwardly a distance longer than the spacing between the flange


31


and the outer side of rail


13


and connects with an upwardly extending portion


33


d extending upwardly above the upper edge of the plate body


33


b a distance greater than the upper rail portion


19


so that the upper portion of the upwardly extending portion


33


d may be used to make connections to structural components such as ceiling support channels. The connection plates


33


a may be used to make a bridging connection between juxtaposed ends of sections of the rails


11


and


12


, or may be slid endwise in said C-shaped recesses to positions intermediate the ends of the rails


11


and


12


, so that a number of the connection plates may be used to make a connection to a single length of the diffuser structure, if desired.




The diffuser may be retained and supported in a ceiling structure, such as a conventional ceiling structure by usual attachment and suspension arrangements, for example fastener members connected to the upper rail portions


19


and connected to fixed portions of the building structure in a generally conventional manner, or by making connection to connector plates


33


a as described above with reference to FIG.


11


.




In a further preferred form, a novel form of suspension structure illustrated in

FIGS. 12

to


15


is employed.




In this example, the blocks


36


and


37


are modified in that the transverse channels


54


on the outer sides of the blocks are re-entrant on one side, for example the longitudinally outer side, as seen in

FIG. 13

, wherein a re-entrant lip flange


63


is shown.




A pair of hook-in generally plate form hanger members


64


is employed. As seen in

FIGS. 12 and 13

, each hanger member


64


comprises a planar base portion


66


for seating on the outer face


52


, a leg portion


67


extending downwardly the depth of the channel


54


, and a lower hook-in plate portion


68


connected on the lower end of the leg


67


and extending substantially the width of the channel


54


, so that the plate portion


68


can be hooked into the channel


54


by inclining it relative to the plane of the outer side


52


and then rocking it inwardly and downwardly to the position seen in FIG.


13


. An intermediate plate portion


69


extends upwardly from the base and connects through a horizontal transition flange


71


to an upwardly extending upper flange portion


72


provided with a central opening


73


. The longitudinally outer face


74


of the flange


72


is substantially coplanar with the longitudinally inner face


76


of the intermediate plate portion


69


.




A transversely extending recess


77


is formed through the transition flange


71


and extends preferably half way along its length, as seen in FIG.


13


.




In use, a pair of the hook-in members


64


a and


64


b, arranged in opposition to one another as seen in

FIG. 14

is hooked into the channels


54


, each with their recesses


77


extending inwardly and toward the other as seen in FIG.


15


. The members


64


a and


64


b are then slid toward one another from the spaced condition of

FIG. 15

in the directions indicated by the arrows


78


in

FIG. 15

until the openings


73


are in register, preferably in alignment with the center line


79


. In this position, each member


64


a and


64


b has its upper portion


72


on a side of the other member opposite to that side on which its intermediate portion


69


lies, and the two members


64


a and


64


b are locked together with the transition flange portion


71


of each member


64


received in the recess


77


of the other member, as seen in

FIG. 14. A

hanger connection can then be made to the aligned openings


73


for supporting the diffuser structure relative to a ceiling structure.




It will be appreciated that the principles of the above linear diffuser structure are readily adaptable for multiple-slot diffuser structures. Such structures may comprise two or more slots side by side and will comprise in addition to the outer rail


11


and


12


one or more intermediate rails parallel to the outer rails


11


and


12


, with connectors such as connector


34


bridging between each outer rail


11


or


12


and an adjacent intermediate rail, and between adjacent intermediate rails if there are two or more intermediate rails. An example is seen in

FIG. 8

, wherein an intermediate rail


81


is employed having a main rail portion


13


a, down turned lip flanges


16


a and upturned lip flanges


18


a for forming bridging connections to the block members


36


and


37


in the manner described above in detail in connection with

FIGS. 1

to


7


,


9


and


10


, and having a lower rail portion


22


a to which a slot defining T-shaped member


25


a may be clinched-locked in the example shown to provide two relatively narrow outlet slots


26


a and


26


b side by side.




Further, as will be appreciated, the flow control members


56


and


57


described above in detail are merely exemplary of various flow control members that may be employed. Numerous profiles of linear diffuser flow control members are known in the prior art and all such profiles may be employed with the apparatus of the invention requiring only that the members should be modified to provide them with planar end extensions similar to the end portions


62


illustrated for the members


56


and


57


with reference to

FIG. 9

above, so that these can be retained in the manner described above in detail with reference to

FIG. 5

of the drawings.




For example,

FIG. 8

shows an arrangement wherein each slot is provided with four flow control members comprising two upper shallow channel section members


57


a and


57


b and two lower blade members


56


a and


56


b. Each member


56


a and


56


b has on its laterally outer edge a relatively shallow channel side portion


59


a, while on the inner side, the side portion


59


b is greatly elongated, whereby adjustment of the flow control members


59


b, as illustrated, for example by the different degrees of adjustment illustrated in the left hand and right hand slots in

FIG. 8

, for example the nature or direction of the flow of air can be adjusted significantly.




Numerous other configurations and arrangements of flow control members may be employed.




Other modifications of the structure are possible.




For example, instead of each block member


36


and


37


having an integral tongue


41


and a recess


39


, each member may be provided with only a transversely extending longitudinally generally central recess, so that the recesses are vertically aligned when the blocks


36


and


37


are superimposed. In this case, in the course of assembly of the diffuser structure, after engaging the lower block members with the rails


11


and


12


a rectangular plate member of thickness such that it is snugly received in the recess in the lower block


37


, and of length equal to the length of the blocks


36


and


37


is inserted into the recess in the lower block member following which the blade-like flow control members


56


and


57


and the upper blocks


36


are applied so that the plate members enter the recess of the upper blocks.




As with the tongues


41


, the plates serve as non-rotatable vertical guide means preventing lateral shifting or rotation of one block


36


or


37


relative to the other about a transverse axis as may tend to be caused by the resilient reaction of the members


46


.




Upper blocks


36


may be formed from an extrusion different from lower blocks


37


. For example upper blocks


36


may be formed with a fin


82


shown in broken lines in FIG.


5


through which openings may be made to provide an attachment point for support wires or other support members.



Claims
  • 1. Linear air diffuser apparatus comprising two longitudinal rails maintained in laterally spaced parallel condition by at least two transverse connector members each connected at its opposite ends to a respective one of said parallel rails, at least two adjustable air flow control members extending longitudinally between said connector members, each flow control member having a planar blade end portion at each longitudinally outer end, and wherein each connector member comprises an upper block and a lower block with said blade end portions received between said upper and lower blocks and at least one of said blocks provided on a side facing said end potions with a polymeric resiliently compressible engagement member compressed between the blocks and exerting a resilient reaction urging and gripping said end portions against the other of said blocks.
  • 2. Apparatus as claimed in claim 1 wherein said engagement member extends continuously substantially the entire length of the distance between the rails.
  • 3. Apparatus as claimed in claim 1 wherein each engagement member is captured in a transversely extending recess in said at least one block.
  • 4. Apparatus as claimed in claim 3 wherein the recess is C shaped and the engagement member has on one side a pair of longitudinally outwardly directed ears received in said C shaped recess.
  • 5. Apparatus as claimed in claim 1 wherein the engagement member is tubular.
  • 6. Apparatus as claimed in claim 1 wherein each rail has on an inner face a downwardly open channel recess at an upper region and an upwardly open channel recess at a lower region and each block having an upstanding portion adjacent each end, and a resilient reaction exerted by said engagement member lodges each said upstanding portion in a respective adjacent channel recess.
  • 7. Apparatus as claimed in claim 6 wherein each said upstanding portion is defined between a longitudinally extending groove formed in a vertically outer face of the block and an adjacent end surface of the block.
  • 8. Apparatus as claimed in claim 1 wherein each block comprises a length severed from an extrusion.
  • 9. Apparatus as claimed in claim 1 wherein each one of said blocks has a transversely extending recess in an intermediate region, said recesses each receiving a vertically extending plate member secured non-rotatably relative to the other block.
  • 10. Apparatus as claimed in claim 9 wherein each block is formed with an integral vertically outwardly extending tongue constituting said plate member.
  • 11. Apparatus as claimed in claim 1 wherein an upper side of each upper block is formed with a pair of transversely extending channels.
  • 12. Apparatus as claimed in claim 11 wherein a side of each transversely extending channel is provided with a re-entrant lip flange that retains a hook-in hanger member.
  • 13. Apparatus as claimed in claim 12 wherein said re-entrant lip flange is on a longitudinally outer side of each channel and said hanger member comprises a pair of hanger elements each having an upper portion offset from an intermediate portion, a laterally extending recess and a transition portion between said upper and intermediate portions, each upper portion having an opening therethrough, and said elements sliding from a spaced condition to an aligned condition wherein the openings are in register and the upper portion of each element is disposed on a side of the other element opposite a side that said intermediate portion is disposed on, with a transition portion of each element received in the recess of the other element.
  • 14. Apparatus as claimed in claim 1 comprising a separate inverted T-section piece connected to a lower end of each said longitudinal rail.
  • 15. Apparatus as claimed in claim 14 wherein each T-section piece comprises an upper clinch-locked to each said longitudinal rail.
  • 16. Apparatus as claimed in claim 14 wherein each said longitudinal rail is finished black and each T-section piece is finished a lighter color.
  • 17. Apparatus as claimed in claim 1 wherein each said longitudinal rail has on an outer side a C-shaped recess receiving at least one connection plate.
  • 18. Apparatus as claimed in claim 17 wherein said connection plate includes a portion extending laterally outwardly and upwardly beyond an upper edge of said longitudinal rail.
  • 19. Linear air diffuser apparatus comprising:two longitudinal rails maintained in laterally spaced parallel condition by at least two transverse connector members each connected at its opposite ends to a respective one of said parallel rails; and at least two adjustable air flow control members extending longitudinally between said connector members, each flow control member having a planar blade end portion at each longitudinally outer end, wherein each connector member comprises an upper block and a lower block with said blade end portions received between said upper and lower blocks and at least one of said blocks provided on a side facing said end portions with a resiliently compressible engagement member compressed between the blocks and exerting a resilient reaction urging and gripping said end portions against the other of said blocks.
  • 20. Apparatus as claimed in claim 19 wherein said engagement member extends continuously substantially the entire length of the distance between the rails.
  • 21. Apparatus as claimed in claim 19 wherein each engagement member is captured in a transversely extending recess in said at least one block.
  • 22. Apparatus as claimed in claim 21 wherein the recess is C shaped and the engagement member has on one side a pair of longitudinally outwardly directed ears received in said C shaped recess.
  • 23. Apparatus as claimed in claim 19 wherein each rail has on an inner face a downwardly open channel recess at an upper region and an upwardly open channel recess at a lower region and each block having an upstanding portion adjacent each end, and a resilient reaction exerted by said engagement member lodges each said upstanding portion in a respective adjacent channel recess.
  • 24. Apparatus as claimed in claim 23 wherein each said upstanding portion is defined between a longitudinally extending groove formed in a vertically outer face of the block and an adjacent end surface of the block.
  • 25. Apparatus as claimed in claim 19 wherein each block comprises a length severed from an extrusion.
  • 26. Apparatus as claimed in claim 19 wherein an upper side of each upper block is formed with a pair of transversely extending channels.
  • 27. Apparatus as claimed in claim 26 wherein a side of each transversely extending channel is provided with a re-entrant lip flange that retains a hook-in hanger member.
  • 28. Apparatus as claimed in claim 27 wherein said re-entrant lip flange is on a longitudinally outer side of each channel and said hanger member comprises a pair of hanger elements each having an upper portion offset from an intermediate portion, a laterally extending recess and a transition portion between said upper and intermediate portions, each upper portion having an opening therethrough, and said elements sliding from a spaced condition to an aligned condition wherein the openings are in register and the upper portion of each element is disposed on a side of the other element opposite a side that said intermediate portion is disposed on, with a transition portion of each element received in the recess of the other element.
  • 29. Apparatus as claimed in claim 19 comprising a separate inverted T-section piece connected to a lower end of each said longitudinal rail.
  • 30. Apparatus as claimed in claim 29 wherein each T-section piece comprises an upright clinch-locked to each said longitudinal rail.
  • 31. A linear air diffuser as claimed in claim 29, wherein each said longitudinal rail is finished black and each T-section piece is finished a lighter color.
  • 32. Apparatus as claimed in claim 19 wherein each said longitudinal rail has on an outer side a C-shaped recess receiving at least one connection plate.
  • 33. Apparatus as claimed in claim 32 wherein said connection plate includes a portion extending laterally outwardly and upwardly beyond an upper edge of said longitudinal rail.
  • 34. Apparatus as claimed in claim 19 wherein each connector member has a uniform cross-section.
  • 35. Apparatus as claimed in claim 19 wherein one of the upper and lower blocks includes a tongue and the other of the upper and lower blocks includes a recess such that the tongue of the one block is received in the recess of the other block.
  • 36. Apparatus as claimed in claim 19 wherein each of the upper and lower blocks includes a tongue and a transversely extending recess such that the tongue of each block is received in the recess of the other block.
US Referenced Citations (11)
Number Name Date Kind
3411425 Lambert Nov 1968 A
3444801 Lambert May 1969 A
3757667 Lambert Sep 1973 A
4316407 Lambert Feb 1982 A
4426918 Lambert Jan 1984 A
4449166 Sharp May 1984 A
4491062 Sylvester et al. Jan 1985 A
4869157 Hungerford Sep 1989 A
5001967 Hungerford Mar 1991 A
5215284 Hungerford Jun 1993 A
5433662 Hungerford Jul 1995 A
Divisions (1)
Number Date Country
Parent 08/835983 Apr 1997 US
Child 09/631972 US
Reissues (1)
Number Date Country
Parent 08/835983 Apr 1997 US
Child 09/631972 US