Linear compressor

Information

  • Patent Grant
  • 6499972
  • Patent Number
    6,499,972
  • Date Filed
    Tuesday, May 22, 2001
    23 years ago
  • Date Issued
    Tuesday, December 31, 2002
    21 years ago
Abstract
A linear compressor, comprises a retaining member, a fixed member supported by said retaining member and formed with a hermetically sealed compression chamber to receive a working fluid therein, a pair of pistons axially movably received in said compression chamber to assume respective compression positions, a pair of piston rods each having an outer peripheral portion and slidably movably supported by said fixed member, said piston rods respectively connected to said pistons to have said pistons axially move in said compression chamber, a plurality of magnet units mounted on each of said outer peripheral portions of said piston rods, each of said magnet units having a plurality of magnet segments each made of a permanent magnet and circumferentially arranged with neighboring two magnet segments different in magnetic pole, a plurality of electromagnet units supported by said retaining member to be axially spaced apart from each other in predetermined relationship with said magnet units, respectively, and resilient means for resiliently urging said piston rods to cause said piston rods to assume respective neutral positions.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a linear compressor and more particularly to a moving magnet type of linear compressor that is of a high efficiency and used for a cooling machine. The present invention is concerned with an improved linear compressor so constructed as to ensure that the linear compressor effectively increases a density of magnetic flux passing through an electromagnet unit to impart an increased thrust force to a piston forming part of the linear compressor.




2. Description of the Related Art




There have so far been proposed a wide variety of prior-art linear compressors one of which is exemplified and shown in FIG.


8


. The prior-art linear compressor


10


thus proposed comprises a fixed member


11


formed with a hermetically sealed compression chamber to receive a working fluid therein, a piston rod


12


slidably movably supported by the fixed member


11


and connected to the piston serving to compress the working fluid in the compression chamber, a magnet unit


13


including a plurality of yoke portions


14


and


15


accommodated in the piston rod


12


and a permanent magnet


16


in the form of a rectangular shape in cross-section and supported by the yoke portions


14


and


15


to be positioned in the center portion of the piston rod


12


and an electromagnetic unit


17


including a peripheral portion


18


, a plurality of yoke portions


19


and


20


radially inwardly extending from the peripheral portion


18


and a plurality of magnetic coils


21


and


22


each wound around each of the yoke portions


19


and


20


. The permanent magnet


16


of the magnet unit


13


is arranged in face-to-face relationship with the yoke portions


19


and


20


of the electromagnet units


17


in the longitudinal direction of the piston rod


12


.




The prior-art linear compressor thus constructed encounters such a problem as failing to effectively increase the density of magnetic flux passing through the yoke portions


19


and


20


of the electromagnet units


17


by the reason that the permanent magnet


16


of the magnet unit


13


is embedded in the center portion of the piston rod


12


as shown in FIG.


8


. The failure in effective increase of the density of magnetic flux makes it almost impossible to impart an increased thrust force to the piston forming part of the linear compressor.




SUMMARY OF THE INVENTION




It is therefore a primary object of the present invention to provide a linear compressor that can effectively increase the density of magnetic flux passing through the electromagnet unit to impart an increased thrust force to the piston forming part of the linear compressor.




It is another object of the present invention to provide a linear compressor that can increase the operating efficiency.




It is a further object of the present invention to provide a linear compressor that can be reduced in size.




It is a still further object of the present invention to provide a linear compressor that can reduce the electric consumption.




It is a yet still further object of the present invention to provide a linear compressor that can reduce the electric heat value.




In accordance with a first aspect of the present invention, there is provided a linear compressor, comprising: a retaining member; a fixed member supported by the retaining member and formed with a hermetically sealed compression chamber to receive a working fluid therein, the fixed member having a longitudinally central portion formed with a inlet-outlet port having the working fluid introduced therein and discharged therefrom; a pair of pistons axially movably received in the compression chamber to assume respective compression positions where the working fluid is compressed in and discharged out of the compression chamber through the inlet-outlet port and respective retraction positions where the working fluid is expanded and introduced in the compression chamber through the inlet-outlet port; a pair of piston rods each having an outer peripheral portion and slidably movably supported by the fixed member, the piston rods respectively connected to the pistons to have the pistons axially move in the compression chamber, each of the piston rods made of a ferromagnetic material; a plurality of magnet units mounted on each of the outer peripheral portions of the piston rods, each of the magnet units having a plurality of magnet segments each made of a permanent magnet and circumferentially arranged with neighboring two magnet segments different in magnetic pole; a plurality of electromagnet units supported by the retaining member to be axially spaced apart from each other in predetermined relationship with the magnet units, respectively; and resilient means for resiliently urging the piston rods to cause the piston rods to assume respective neutral positions between the compression positions and the retraction positions.




Each of the electromagnet units may include a peripheral portion, a plurality of yoke portions radially inwardly extending from the peripheral portion and integrally formed with the peripheral portion, the yoke portions being circumferentially equally spaced apart from each other, and a plurality of magnetic coils each wound around each of the yoke portions.




Each of the yoke portions of electromagnet units may have an axial length substantially equal to that of each of the magnet units.




The magnet units may include neighboring two magnet units having respective center planes each perpendicular to the center axis of each of the piston rods, and the yoke portions of the electromagnet units have respective center planes each perpendicular to the center axis of each of the piston rods, each of the center planes of the yoke portions of the electromagnet units being positioned between the center planes of the neighboring two magnet units when the piston rods assume their respective neutral positions.




Each of the yoke portions of the electromagnet units may be constituted by a plurality of piled plates each made of a ferromagnetic material and having a plane extending along the center axis of each of the piston rods.




The linear compressor may further comprise a pair of positioning members each mounted on the fixed member with respect to the magnet units, each of the positioning members formed with a plurality of annular grooves axially spaced apart from each other, each of the annular grooves functioning to facilitate positioning of each of the yoke portions of the electromagnet units with the magnet units.




Each of the yoke portions of the electromagnet units may have a radially outer end portion made of a ferromagnetic material and a radially inner end portion made of a ferromagnetic material having a saturated density of magnetic flux higher than that of the ferromagnetic material of each of the radially outer end portions of the yoke portions to ensure that the density of magnetic flux of each of the yoke portions of the electromagnet units is more increased than that of each of the yoke portions of the electromagnet units which are made of the same ferromagnetic materials.




The ferromagnetic material of each of the radially inner end portions may be made of Permendur.




Each of the magnet segments of the magnet units may be constituted by a plurality of piled plates each made of a permanent magnet and having a plane extending perpendicular to the center axis of each of the piston rods.




The resilient means may include a plurality of resilient members disposed along each of the piston rods, each of the resilient members constituted by a plurality of leaf springs each having a plane extending perpendicular to the center axis of each of the piston rods, each of the resilient members having a inner end portion fixedly connected to each of the piston rods and a outer end portion fixedly connected to the fixed member to ensure that each of the piston rods is resiliently urged and restored to the respective neutral positions when each of the piston rods is axially moved to the compression positions and the retraction positions.




The fixed member may have an inner peripheral portion held in sliding engagement with the pistons and made of a material substantially equal in thermal expansion coefficient to the material of each of the pistons.




The pair of pistons and the pair of piston rods may be located in symmetrical relationship with each other with respect to the inlet-outlet port.




The resilient members may be located in symmetrical relationship with each other with respect to the inlet-outlet port.




The working fluid may be made of a gas selected from the group consisting of helium, nitrogen, hydrogen, and neon-argon.




The permanent magnet of each of the magnet segments may be made of a ferroalloy containing nickel.




In accordance with a second aspect of the present invention, there is provided a linear compressor, comprising: a retaining member, a fixed member supported by the retaining member and formed with a hermetically sealed compression chamber to receive a working fluid therein, the fixed member having a longitudinally end portion formed with a inlet-outlet port having the working fluid introduced therein and discharged therefrom; a piston axially movably received in the compression chamber to assume a compression position where the working fluid is compressed in and discharged out of the compression chamber through the inlet-outlet port and a retraction position where the working fluid is expanded and introduced in the compression chamber through the inlet-outlet port; a piston rod having an outerperipheral portion and slidably movably supported by the fixed member, the piston rod connected to the piston to have the piston axially move in the compression chamber, the piston rod made of a ferromagnetic material; a plurality of magnet units mounted on the outer peripheral portion of the piston rod, each of the magnet units having a plurality of magnet segments each made of a permanent magnet and circumferentially arranged with neighboring two magnet segments different in magnetic pole; a plurality of electromagnet units supported by the retaining member to be axially spaced apart from each other in predetermined relationship with the magnet units, respectively; and resilient means for resiliently urging the piston rod to cause the piston rod to assume neutral position between the compression position and the retraction position.




Each of the electromagnet units may include a peripheral portion, a plurality of yoke portions radially inwardly extending from the peripheral portion and integrally formed with the peripheral portion, the yoke portions being circumferentially equally spaced apart from each other, and a plurality of magnetic coils each wound around each of the yoke portions.




Each of the yoke portions of electromagnet units may have an axial length substantially equal to that of each of the magnet units.




The magnet units may include neighboring two magnet units having respective center planes each perpendicular to the center axis of the piston rod, and the yoke portions of the electromagnet units have respective center planes each perpendicular to the center axis of the piston rod, each of the center planes of the yoke portions of the electromagnet units being positioned between the center planes of the neighboring two magnet units when the piston rod assumes its neutral position.




Each of the yoke portions of the electromagnet units may be constituted by a plurality of piled plates each made of a ferromagnetic material and having a plane extending along the center axis of the piston rod.




The linear compressor may further comprise a positioning member mounted on the fixed member with respect to the magnet units, the positioning member formed with a plurality of annular grooves axially spaced apart from each other, each of the annular grooves functioning to facilitate positioning of each of the yoke portions of the electromagnet units with the magnet units.




Each of the yoke portions of the electromagnet units may have a radially outer end portion made of a ferromagnetic material and a radially inner end portion made of a ferromagnetic material having a saturated density of magnetic flux higher than that of the ferromagnetic material of each of the radially outer end portions of the yoke portions to ensure that the density of magnetic flux of each of the yoke portions of the electromagnet units is more increased than that of each of the yoke portions of the electromagnet units which are made of the same ferromagnetic materials.




The ferromagnetic material of each of the radially inner end portions may be made of Permendur.




Each of the magnet segments of the magnet units may be constituted by a plurality of piled plates each made of a permanent magnet and having a plane extending perpendicular to the center axis of the piston rod.




The resilient means may include a plurality of resilient members disposed along the piston rod, each of the resilient members constituted by a plurality of leaf springs each having a plane extending perpendicular to the center axis of the piston rod, each of the resilient members having a inner end portion fixedly connected to the piston rod and a outer end portion fixedly connected to the fixed member to ensure that the piston rod is resiliently urged and restored to the neutral position when the piston rod is axially moved to the compression position and the retraction position.




The fixed member may have an inner peripheral portion held in sliding engagement with the piston and made of a material substantially equal in thermal expansion coefficient to the material of the piston.




The working fluid may be made of a gas selected from the group consisting of helium, nitrogen, hydrogen, and neon-argon.




The permanent magnet of each of the magnet segments may be made of a ferroalloy containing nickel.











BRIEF DESCRIPTION OF THE DRAWINGS




The features and advantages of a linear compressor according to the present invention will more clearly be understood from the following description taken in conjunction with the accompanying drawings in which:





FIG. 1

is a cross-sectional view of the first embodiment of the linear compressor according to the present invention in combination with the pulse tube type cooling machine;





FIG. 2

is an enlarged cross-sectional view of the linear compressor shown in

FIG. 1

;





FIG. 3A

is an enlarged cross-sectional view of the magnet unit;





FIG. 3B

is a view of a model for explaining the magnetic pole of the magnet unit shown in

FIG. 3A

;





FIG. 3C

is a perspective view of the magnet segment of the magnet unit;





FIG. 4A

is an enlarged fragmentary cross-sectional view taken along the lines A-A′ of

FIG. 1

;





FIG. 4B

is an enlarged cross-sectional view taken along the lines A-A′ of

FIG. 1

;





FIG. 5

is a view similar to

FIG. 4B

but particularly showing the yoke portions each having a radially inner end portion made of a ferromagnetic material;





FIG. 6A

is a perspective view of the positioning member of the linear compressor according to the present invention;





FIG. 6B

is a cross-sectional view of the positioning member shown in

FIG. 6A

;





FIG. 7

is an enlarged cross-sectional view of the second embodiment of the linear compressor according to the present invention; and





FIG. 8

is an enlarged cross-sectional view of the prior-art linear compressor.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The first preferred embodiment of a linear compressor according to the present invention will now be described in detail in accordance with the accompanying drawings.




Referring now to the drawings, particularly to

FIGS. 1

to


6


, here are shown the first preferred embodiment of a linear compressor


100


according to the present invention and a pulse tube type cooling machine


200


operatively connected to the linear compressor


100


. The linear compressor


100


comprises a retaining member


101


, a fixed member


102


in the form of a cylindrical shape and supported by the retaining member


101


and formed with a hermetically sealed compression chamber


103


in the form of a cylinder shape to receive a working fluid therein. The fixed member


102


has a longitudinally central portion


104


and an inner peripheral portion


105


. The longitudinally central portion


104


of the fixed member


102


is formed with a inlet-outlet port


106


having the working fluid introduced therein and discharged therefrom. The working fluid is made of a gas selected from the group consisting of helium, nitrogen, hydrogen, and neon-argon.




The linear compressor


100


further comprises a pair of pistons


107


and


108


each in the form of a cylinder shape and axially movably received in the compression chamber


103


to assume respective compression positions where the working fluid is compressed in and discharged out of the compression chamber


103


through the in-let-outlet port


106


and respective retraction positions where the working fluid is expanded and introduced in the compression chamber


103


through the inlet-outlet port


106


. The inner peripheral portion


105


of the fixed member


102


is held in sliding engagement with the pistons


107


and


108


and made of a material substantially equal in thermal expansion coefficient to the material of each of the pistons


107


and


108


.




The linear compressor


100


further comprises a pair of piston rods


109


and


110


each having an outer peripheral portion


111


and


112


. The piston rods


109


and


110


are slidably movably supported by the fixed member


102


and respectively connected to the pistons


107


and


108


to have the pistons


107


and


108


axially move in the compression chamber


103


. Each of the piston rods


109


and


110


is in the form of a cylinder shape and made of a ferromagnetic material. The pair of pistons


107


and


108


and the pair of piston rods


109


and


110


are located in symmetrical relationship with each other with respect to the inlet-outlet port


106


.




The linear compressor


100


further comprises a plurality of magnet units


113


to


118


each in the form of an annular ring shape and mounted on each of the outer peripheral portions


111


and


112


of the piston rods


109


and


110


to be axially spaced apart from each other. The cross-section of the magnet unit


115


is shown in

FIGS. 3A

,


3


B and


3


C to have a plurality of magnet segments


119


to


122


each made of a permanent magnet and circumferentially arranged with neighboring two magnet segments different in magnetic pole. Each of the magnet segments


119


to


122


of the magnet unit


115


is constituted by a plurality of piled plates


123


each made of a permanent magnet and having a plane extending perpendicular to the center axis


124


of each of the piston rods


109


and


110


. The permanent magnet of each of the magnet segments


119


to


122


of the magnet unit


115


is made of a ferroalloy containing nickel.




While it has been described about the above embodiment that the linear compressor


100


comprises a plurality of magnet units


113


to


118


mounted on each of the outer peripheral portions


111


and


112


of the piston rods


109


and


110


to be axially spaced apart from each other, the magnet units


113


to


118


may be mounted on each of the outer peripheral portions


111


and


112


of the piston rods


109


and


110


in face-to-face contact with each other in the axial direction of the piston rods


109


and


110


according to the present invention. This means that the side surfaces of the magnet units


113


to


118


may be held in abutting engagement with each other.




The cross-section of the magnet units


113


,


114


,


116


,


117


,


118


are not shown in

FIGS. 3A

,


3


B and


3


C but entirely the same as the cross-section of the magnet unit


115


. It will thus be understood that the constructions of the magnet units


113


,


114


,


116


,


117


,


118


are entirely the same as that of the magnet unit


115


. The constructions of the magnet units


113


,


114


,


116


,


117


,


118


will therefore not be described hereinafter.




The linear compressor


100


further comprises a plurality of electromagnet units


125


to


128


supported by the retaining member


101


to be axially spaced apart from each other in predetermined relationship with the magnet units


113


to


118


, respectively. The cross-section of the electromagnet unit


126


is shown in

FIGS. 4A

,


4


B and


5


to include a peripheral portion


130


in the form of an annular ring shape, a plurality of yoke portions


131


to


134


, and a plurality of magnetic coils


135


to


138


. The yoke portions


131


to


134


of the electromagnet unit


126


radially inwardly extend from the peripheral portion


130


. The yoke portions


131


to


134


of the electromagnet unit


126


are integrally formed with the peripheral portion


130


and circumferentially equally spaced apart from each other. The magnetic coils


135


to


138


of the electromagnet unit


126


are each wound around each of the yoke portions


131


to


134


and controlled by a controller


139


to be actuated alternately in magnet pole.




Each of the yoke portions


131


to


134


of the electromagnet unit


126


has an axial length substantially equal to that of each of the magnet units


113


to


118


. Each of the yoke portions


131


to


134


of the electromagnet unit


126


is constituted by a plurality of piled plates each made of a ferromagnetic material and having a plane extending along the center axis


124


of each of the piston rods


109


and


110


.




In

FIG. 5

, each of the yoke portions


131


to


134


of the electromagnet unit


126


has a radially outer end portion


131




a


to


134




a


made of a ferromagnetic material and a radially inner end portion


131




b


to


134




b


made of a ferromagnetic material having a saturated density of magnetic flux higher than that of the ferromagnetic material of each of the radially outer end portions


131




a


to


134




a


of the yoke portions


131


to


134


to ensure that the density of magnetic flux of each of the yoke portions


131


to


134


of the electromagnet unit


126


is more increased than that of each of the yoke portions


131


to


134


of the electromagnet unit


126


which are made of the same ferromagnetic materials. The ferromagnetic material of each of the radially inner end portions


131




b


to


134




b


of the yoke portions


131


to


134


is made of Permendur.




The cross-sections of the electromagnet units


125


,


127


and


128


are not shown in

FIGS. 4A

,


4


B, and


5


but entirely the same as the cross-section of the electromagnet unit


126


. It will thus be understood that the constructions of the electromagnet units


125


,


127


and


128


are entirely the same as that of the electromagnet unit


126


. The constructions of the electromagnet units


125


,


127


and


128


will therefore not be described hereinafter.




The magnet units


113


to


118


include neighboring two magnet units having respective center planes each perpendicular to the center axis


124


of each of the piston rods


109


and


110


. The yoke portions


131


to


134


of the electromagnet units


125


to


128


have respective center planes each perpendicular to the center axis


124


of each of the piston rods


109


and


110


. Each of the center planes of the yoke portions


131


to


134


of the electromagnet units


125


to


128


are positioned between the center planes of the neighboring two magnet units when the piston rods


109


and


110


assume their respective neutral positions.




The linear compressor


100


further comprises resilient means


150


for resiliently urging the piston rods


109


and


110


to cause the piston rods


109


and


110


to assume respective neutral positions between the compression positions and the retraction positions. The resilient means


150


includes a plurality of resilient members


151


to


158


disposed along each of the piston rods


109


and


110


. Each of the resilient members


151


to


158


are constituted by a plurality of leaf springs each having a plane extending perpendicular to the center axis


124


of each of the piston rods


109


and


110


. Each of the resilient members


151


to


158


has a inner end portion


151




a


to


158




a


fixedly connected to each of the piston rods


109


and


110


and a outer end portion


151




b


to


158




b


fixedly connected to the fixed member


102


to ensure that each of the piston rods


109


and


110


is resiliently urged and restored to the respective neutral positions when each of the piston rods


109


and


110


is axially moved to the compression positions and the retraction positions. The resilient members


151


to


158


are located in symmetrical relationship with each other with respect to the inlet-outlet port


106


.




The linear compressor


100


further comprises a pair of positioning members


160


and


161


each in the form of a cylinder shape and mounted on the fixed member


102


with respect to the magnet units


113


to


118


. The cross-section of the positioning member


160


is shown in

FIGS. 6A and 6B

to be formed with a plurality of annular grooves


162


and


163


axially spaced apart from each other. Each of the annular grooves


162


and


163


of the positioning member


160


functions to facilitate positioning of each of the yoke portions


131


to


134


of the electromagnet units


125


and


126


with the magnet units


113


to


115


.




The cross-section of the positioning member


161


is not shown in

FIGS. 6A and 6B

but entirely the same as the cross-section of the positioning member


160


. It will thus be understood that the constructions of the positioning member


161


is entirely the same as that of the positioning member


160


. The constructions of the positioning member


161


will therefore not be described hereinafter.




The pulse tube type cooling machine


200


is operatively connected to the linear compressor


100


. The pulse tube type cooling machine


200


includes a connecting pipe


201


having a passageway formed therein and connected at one end to the fixed member


102


with the passageway held in communication with the inlet-outlet port


106


of the fixed member


102


, a heat accumulator


202


having one end connected to the other end of the connecting pipe


201


to accumulate the working fluid fed through the passageway of the connecting pipe


201


from the compression chamber


103


of the fixed member


102


and the other end through which the working fluid is discharged, a pulse tube


203


having one end connected to the other end of the heat accumulator


202


to discharge heat therefrom, a buffer tank


204


connected to the other end of the pulse tube


203


by way of a connecting pipe


205


having a portion bifurcated and having a pair of check valves


206


and


207


therein to allow the working fluid to be checked, a change-over valve


208


provided on a connecting pipe


209


and controlled by a controller


139


on whether the change-over valve


208


is opened or closed.




As will be understood form the forgoing description, the magnet units are mounted on each of the outer peripheral portions of the piston rods to be axially spaced apart from each other, the electromagnet units are supported by the retaining member to be axially spaced apart from each other in predetermined relationship with the magnet units respectively, each of the magnet segments of the magnet units is constituted by a plurality of piled plates and having a plane extending perpendicular to the center axis of each of the piston rods, and each of the yoke portions of the electromagnet units is constituted by a plurality of piled plates and having a plane extending along the center axis of each of the piston rods.




The liner compressor thus constructed in the above makes it possible (1) to increase the density of magnetic flux passing through the electromagnet unit to impart an increased thrust force to the piston forming part of the linear compressor, (2) to increase the operating efficiency, (3) to be reduced in size, (4) to reduce the electric consumption, (5) to reduce the electric heat value, and (6) to reduce eddy currents in the electromagnet unit.




While it has been described in the first embodiment of the linear compressor according to the present invention, the fixed member


102


, the pistons


107


and


108


, the piston rods


109


and


110


, and the positioning members


160


and


161


are each in the form of a cylindrical shape, the fixed member


102


, the pistons


107


and


108


, the piston rods


109


and


110


, and the positioning members


160


and


161


may be each in the form of a polygonal shape such as triangular, square and rectangular shape in cross-section.




While the linear compressor


100


has been described in the above as comprising the pair of piston rods


109


and


110


respectively connected to the pistons


107


and


108


to have the pistons


107


and


108


axially move in the compression chamber


103


as shown in

FIG. 2

, the linear compressor


100


may be replaced by a linear compressor comprising a single piston rod connected to a single piston to have the single piston axially move in a compression chamber according to the present invention.




The second embodiment directed to the linear compressor comprising the single piston rod connected to the single piston to have the single piston axially move in the compression chamber is shown in FIG.


7


.




In

FIG. 7

, the linear compressor


100


comprises a retaining member


101


, a fixed member


102


supported by the retaining member


101


and formed with a hermetically sealed compression chamber


103


in the form of a cylinder shape to receive a working fluid therein. The fixed member


102


has a longitudinally end portion


170


and an inner peripheral portion


105


. The longitudinally end portion


170


of the fixed member


102


is formed with a inlet-outlet port


106


having the working fluid introduced therein and discharged therefrom.




The linear compressor


100


further comprises a piston


107


axially movably received in the compression chamber


103


to assume compression position where the working fluid is compressed in and discharged out of the compression chamber


103


through the inlet-outlet port


106


and retraction position where the working fluid is expanded and introduced in the compression chamber


103


through the inlet-outlet port


106


. The inner peripheral portion


105


of the fixed member


102


is held in sliding engagement with the piston


107


and made of a material substantially equal in thermal expansion coefficient to the material of each of the piston


107


.




The linear compressor


100


further comprises a piston rod


109


having an outer peripheral portion


111


. The piston rod


109


is slidably movably supported by the fixed member


102


and connected to the piston


107


to have the piston


107


axially move in the compression chamber


103


.




The linear compressor


100


further comprises a plurality of magnet units


113


to


115


each being in the form of an annular ring shape and mounted on the outer peripheral portion


111


of the piston rod


109


to be axially spaced apart from each other.




The linear compressor


100


further comprises a plurality of electromagnet units


125


and


126


supported by the retaining member


101


to be axially spaced apart from each other in predetermined relationship with the magnet units


113


to


115


, respectively.




The linear compressor


100


farther comprises resilient means


150


for resiliently urging the piston rod


109


to cause the piston rod


109


to assume neutral position between the compression position and the retraction position. The resilient means


150


includes a plurality of resilient members


151


to


154


disposed along the piston rod


109


. Each of the resilient members


151


to


154


has a inner end portion


151




a


to


154




a


fixedly connected to the piston rod


109


and a outer end portion


151




b


to


154




b


fixedly connected to the fixed member


102


to ensure that the piston rod


109


is resiliently urged and restored to the neutral position when the piston rod


109


is axially moved to the compression position and the retraction position.




It is understood that the second embodiment of the linear compressor has an advantage and effect the same as that of the first embodiment of the linear compressor.



Claims
  • 1. A linear compressor, comprising:a retaining member; a fixed member supported by said retaining member and formed with a hermetically sealed compression chamber to receive a working fluid therein, said fixed member having a longitudinally central portion formed with a inlet-outlet port having said working fluid introduced therein and discharged therefrom; a pair of pistons axially movably received in said compression chamber to assume respective compression positions where said working fluid is compressed in and discharged out of said compression chamber through said inlet-outlet port and respective retraction positions where said working fluid is expanded and introduced in said compression chamber through said inlet-outlet port; a pair of piston rods each having an outer peripheral portion and slidably movably supported by said fixed member, said piston rods respectively connected to said pistons to have said pistons axially move in said compression chamber, each of said piston rods made of a ferromagnetic material; a plurality of magnet units mounted on each of said outer peripheral portions of said piston rods, each of said magnet units having a plurality of magnet segments each made of a permanent magnet and circumferentially arranged with neighboring two magnet segments different in magnetic pole; a plurality of electromagnet units supported by said retaining member to be axially spaced apart from each other in predetermined relationship with said magnet units, respectively; and resilient means for resiliently urging said piston rods to cause said piston rods to assume respective neutral positions between said compression positions and said retraction positions.
  • 2. A linear compressor as set forth in claim 1, in which each of said electromagnet units includes a peripheral portion, a plurality of yoke portions radially inwardly extending from said peripheral portion and integrally formed with said peripheral portion, said yoke portions being circumferentially equally spaced apart from each other, and a plurality of magnetic coils each wound around each of said yoke portions.
  • 3. A linear compressor as set forth in claim 2, in which each of said yoke portions of electromagnet units has an axial length substantially equal to that of each of said magnet units.
  • 4. A linear compressor as set forth in claim 2, in which said magnet units include neighboring two magnet units having respective center planes each perpendicular to the center axis of each of said piston rods, and said yoke portions of said electromagnet units have respective center planes each perpendicular to the center axis of each of said piston rods, each of said center planes of said yoke portions of said electromagnet units being positioned between said center planes of said neighboring two magnet units when said piston rods assume their respective neutral positions.
  • 5. A linear compressor as set forth in claim 2, in which each of said yoke portions of said electromagnet units is constituted by a plurality of piled plates each made of a ferromagnetic material and having a plane extending along the center axis of each of said piston rods.
  • 6. A linear compressor as set forth in claim 2, which further comprises a pair of positioning members each mounted on said fixed member with respect to said magnet units, each of said positioning members formed with a plurality of annular grooves axially spaced apart from each other, each of said annular grooves functioning to facilitate positioning of each of said yoke portions of said electromagnet units with said magnet units.
  • 7. A linear compressor as set forth in claim 2, in which each of said yoke portions of said electromagnet units has a radially outer end portion made of a ferromagnetic material and a radially inner end portion made of a ferromagnetic material having a saturated density of magnetic flux higher than that of said ferromagnetic material of each of said radially outer end portions of said yoke portions to ensure that the density of magnetic flux of each of said yoke portions of said electromagnet units is more increased than that of each of said yoke portions of said electromagnet units which are made of the same ferromagnetic materials.
  • 8. A linear compressor as set forth in claim 7, in which said ferromagnetic material of each of said radially inner end portions is made of Permendur.
  • 9. A linear compressor as set forth in claim 1, in which each of said magnet segments of said magnet units is constituted by a plurality of piled plates each made of a permanent magnet and having a plane extending perpendicular to the center axis of each of said piston rods.
  • 10. A linear compressor as set forth in claim 1, in which said resilient means includes a plurality of resilient members disposed along each of said piston rods, each of said resilient members constituted by a plurality of leaf springs each having a plane extending perpendicular to the center axis of each of said piston rods, each of said resilient members having a inner end portion fixedly connected to each of said piston rods and a outer end portion fixedly connected to said fixed member to ensure that each of said piston rods is resiliently urged and restored to said respective neutral positions when each of said piston rods is axially moved to said compression positions and said retraction positions.
  • 11. A linear compressor as set forth in claim 1, in which said fixed member has an inner peripheral portion held in sliding engagement with said pistons and made of a material substantially equal in thermal expansion coefficient to the material of each of said pistons.
  • 12. A linear compressor as set forth in claim 1, in which said pair of pistons and said pair of piston rods are located in symmetrical relationship with each other with respect to said inlet-outlet port.
  • 13. A linear compressor as set forth in claim 1, in which said resilient members are located in symmetrical relationship with each other with respect to said inlet-outlet port.
  • 14. A linear compressor as set forth in claim 1, in which said working fluid is made of a gas selected from the group consisting of helium, nitrogen, hydrogen, and neon-argon.
  • 15. A linear compressor as set forth in claim 1, in which said permanent magnet of each of said magnet segments is made of a ferroalloy containing nickel.
  • 16. A linear compressor, comprising:a retaining member; a fixed member supported by said retaining member and formed with a hermetically sealed compression chamber to receive a working fluid therein, said fixed member having a longitudinally end portion formed with a inlet-outlet port having said working fluid introduced therein and discharged therefrom; a piston axially movably received in said compression chamber to assume a compression position where said working fluid is compressed in and discharged out of said compression chamber through said inlet-outlet port and a retraction position where said working fluid is expanded and introduced in said compression chamber through said inlet-outlet port; a piston rod having an outer peripheral portion and slidably movably supported by said fixed member, said piston rod connected to said piston to have said piston axially move in said compression chamber, said piston rod made of a ferromagnetic material; a plurality of magnet units mounted on said outer peripheral portion of said piston rod, each of said magnet units having a plurality of magnet segments each made of a permanent magnet and circumferentially arranged with neighboring two magnet segments different in magnetic pole; a plurality of electromagnet units supported by said retaining member to be axially spaced apart from each other in predetermined relationship with said magnet units, respectively; and resilient means for resiliently urging said piston rod to cause said piston rod to assume neutral position between said compression position and said retraction position.
  • 17. A linear compressor as set forth in claim 16, in which each of said electromagnet units includes a peripheral portion, a plurality of yoke portions radially inwardly extending from said peripheral portion and integrally formed with said peripheral portion, said yoke portions being circumferentially equally spaced apart from each other, and a plurality of magnetic coils each wound around each of said yoke portions.
  • 18. A linear compressor as set forth in claim 17, in which each of said yoke portions of electromagnet units has an axial length substantially equal to that of each of said magnet units.
  • 19. A linear compressor as set forth in claim 17, in which said magnet units include neighboring two magnet units having respective center planes each perpendicular to the center axis of said piston rod, and said yoke portions of said electromagnet units have respective center planes each perpendicular to the center axis of said piston rod, each of said center planes of said yoke portions of said electromagnet units being positioned between said center planes of said neighboring two magnet units when said piston rod assumes its neutral position.
  • 20. A linear compressor as set forth in claim 17, in which each of said yoke portions of said electromagnet units is constituted by a plurality of piled plates each made of a ferromagnetic material and having a plane extending along the center axis of said piston rod.
  • 21. A linear compressor as set forth in claim 17, which further comprises a positioning member mounted on said fixed member with respect to said magnet units, said positioning member formed with a plurality of annular grooves axially spaced apart from each other, each of said annular grooves functioning to facilitate positioning of each of said yoke portions of said electromagnet units with said magnet units.
  • 22. A linear compressor as set forth in claim 17, in which each of said yoke portions of said electromagnet units has a radially outer end portion made of a ferromagnetic material and a radially inner end portion made of a ferromagnetic material having a saturated density of magnetic flux higher than that of said ferromagnetic material of each of said radially outer end portions of said yoke portions to ensure that the density of magnetic flux of each of said yoke portions of said electromagnet units is more increased than that of each of said yoke portions of said electromagnet units which are made of the same ferromagnetic materials.
  • 23. A linear compressor as set forth in claim 22, in which said ferromagnetic material of each of said radially inner end portions is made of Permendur.
  • 24. A linear compressor as set forth in claim 16, in which each of said magnet segments of said magnet units is constituted by a plurality of piled plates each made of a permanent magnet and having a plane extending perpendicular to the center axis of said piston rod.
  • 25. A linear compressor as set forth in claim 16, in which said resilient means includes a plurality of resilient members disposed along said piston rod, each of said resilient members constituted by a plurality of leaf springs each having a plane extending perpendicular to the center axis of said piston rod, each of said resilient members having a inner end portion fixedly connected to said piston rod and a outer end portion fixedly connected to said fixed member to ensure that said piston rod is resiliently urged and restored to said neutral position when said piston rod is axially moved to said compression position and said retraction position.
  • 26. A linear compressor as set forth in claim 16, in which said fixed member has an inner peripheral portion held in sliding engagement with said piston and made of a material substantially equal in thermal expansion coefficient to the material of said piston.
  • 27. A linear compressor as set forth in claim 16, in which said working fluid is made of a gas selected from the group consisting of helium, nitrogen, hydrogen, and neon-argon.
  • 28. A linear compressor as set forth in claim 16, in which said permanent magnet of each of said magnet segments is made of a ferroalloy containing nickel.
Priority Claims (1)
Number Date Country Kind
2000-151363 May 2000 JP
US Referenced Citations (5)
Number Name Date Kind
5389844 Yarr et al. Feb 1995 A
5693991 Hiterer et al. Dec 1997 A
6129527 Donahoe et al. Oct 2000 A
6138459 Yatsuzuka et al. Oct 2000 A
6203292 Morita et al. Mar 2001 B1