Linear fixture suspension system

Information

  • Patent Grant
  • 6634772
  • Patent Number
    6,634,772
  • Date Filed
    Thursday, September 27, 2001
    22 years ago
  • Date Issued
    Tuesday, October 21, 2003
    20 years ago
Abstract
Disclosed is a suspension system for suspending linear fixtures from an overhead structure which permits temporary suspension of adjacent fixtures prior to final locking connection of the fixtures. The system has a hanger member comprising a bridge member, an elongated alignment member, and at least one clamping member supported from the bridge member for relative vertical movement therewith. Additionally, the clamping member has two spaced apart wings each adapted to be inserted loosely adjacent a corresponding one of a pair of adjacent clamping surfaces when tongue insert positions are inserted into alignment receiving slots. The clamping member may be moved vertically to bring the wing members into clamping engagement with the clamping surfaces and move end portions of the linear fixtures toward each other into locking engagement.
Description




FIELD OF THE INVENTION




The present invention relates to joint and mounting assemblies for suspended linear structures, particularly to a suspension system for suspending and joining two adjacent lighting fixtures.




BACKGROUND OF THE INVENTION




Modular suspended linear fixtures are typically assembled in place by connecting and mounting individual modules. Typical linear fixtures are suspended from an overhead structure and include linear fluorescent lighting systems. Such lighting fixtures may radiate light upwardly against the ceiling or downwardly towards the work area. Imprecise interfitting of such a modular lighting systems results in an unsightly and unprofessional appearance and spaces between the completed assembly, through which light radiates when switched on.




Typically these assemblies are suspended at heights of 7 ft. or more from the floor. Mounted and joining prior art structures entails cumbersome, and sometimes dangerous, procedures.




One typical hanger mounting assembly is a disclosed in U.S. Pat. No. 5,282,600 issued Feb. 1, 1994, to Weiss, et al. This patent discloses a U-shaped hanger adapted to be attached to a washer and a wire for suspension from an overhead structure. The hanger further includes two circular openings through which extend cylindrical type protrusions extending from joiners of adjacent lighting fixtures extend and into corresponding openings in the joiner system of the adjoining linear lighting fixture. Additional openings are provided to the joiners through which wires may be fed by an electrician for connection to ballast and lighting contained by lighting fixtures. Furthermore, screws are inserted through adjacent openings in the joiners to hold the joiners in abutting relationship. This assembly requires considerable labour above the ground to complete the installation. During the assembly, adjoining fixtures must be screwed together to prevent fixtures from disengaging.




The problem with such a hanger assembly is that it is not quickly adapted to meet the changing needs in present office layouts, which require easy and quick relocation of a lighting system as space requirements change.




There is a need for a linear fixture assembly system that provides for placement of the lighting fixtures relative to the hanger assembly prior to the complete alignment and installation of the hanger assemblies in abutting relationship. There is a need for a linear fixture assembly that can be readily adapted to the changing requirements in office layouts.




SUMMARY OF THE INVENTION




The present invention provides an improvement over the previous typical hanger suspension systems for the linear fixtures by temporarily suspending two adjacent linear fixtures extending generally along a longitudinal axis in a suspended manner from an overhead structure prior to electrical connections, final joining and alignment of the two lighting fixtures. Further the present invention permits for relocation of one or more fixtures by disconnecting the fixtures from adjacent fixtures without having to remove the adjacent fixtures.




The features of the present invention are provided by having joiner supports mounting at each of the end portions of the linear fixtures. The joiner supports each have a first receiving slot that extends rearwardly from the end portions and is parallel to longitudinal axis. The joiner supports each further include a least one adjacent clamping surface accessible from the end portions. The hanger member is suspended for the wire from the overhead structure and has a bridge member connected to this wire. The hanger member has an elongated alignment member supported by the bridge member having a pair of opposing tongues adapted to be mounted in the receiving slots. Preferably, the tongues are snap-fitted into these first receiving slots and are loosely connected therein to provide an initial mechanical connection that permits for relative vertical displacement of the linear fixtures relative to the hanger member and toward and away from each other over a limited distance.




Furthermore, the tongues preferably have a width less than the width of the first receiving slots permitting the fixtures to be moved transversely of the hanger member to permit the linear fixture to find its center of gravity relative to the hanger member. The hanger member further comprises at least one clamp supported from the bridge member and movable vertically relative to the bridge member. The clamp has two spaced apart wings that are inserted loosely adjacent, each corresponding one of the clamping surfaces in the joiner supports after the tongue has been inserted into the alignment receiving slots permitting the relative adjustment features of the fixture to the hanger member. The clamping member is adjustable, relative to the bridge member, vertically to bring the clamping wings into engagement with clamping surfaces and move the end portions of the linear fixtures along the longitudinal axis towards each other so as to lock the joiner supports to the hanger member and relative to each other. This feature of the present invention allows for a two stage assembly of the linear fixtures to the hanger member. One stage is a temporary stage where a mechanical connection is made to support the fixture from the hanger member and permit relative adjustment. The second stage is the secure connection of the fixture to the hanger member. Consequently, the installer does not have to continue to support the hanger or the linear fixture in place when one or two linear fixtures are suspended in the first stage of connection. The temporary connection is also a safety feature when the fixtures are being disassembled.




When the linear fixture is the last fixture in a lighting fixture layout, the present invention contemplates that this linear fixture has an end portion which is suspended from an overhead structure by the same hanger member as noted above. End caps are mounted by the hanger onto the end portion of the linear fixture by mounting the end cap onto a wing and a tongue of the hanger. The end cap is fitted with or made with a receiving slot to receive one of the tongue members and the end cap has at least one clamping surface to receive the wing. As the clamp member is vertically adjusted, it engages the clamping surfaces of the end cap and moves the end cap into engagement with the joiner support.




In accordance with the present invention, it is envisaged that the joiner supports and the end cap may further be provided with at least one socket in which is mounted a plug type connector. The plug type connector is an electrical connector that engages an adjacent plug type connector in the linear fixture when the clapping member of hanger member is vertically adjusted. This permits for the transfer of some of the electrical control signals and or power between linear fixtures to be supplied to the ballast located the linear fixture for use in association with fluorescent lamps carried by the linear fixture.




In accordance with the present invention, at least one of the tongues and the alignment slots has a resilient locking member adapted to engage the other of the alignment slots and tongues. Preferably, the locking member comprises a hook-shaped member on an end portion of the elongate alignment member and the first and second alignment receiving slots each has a depending finger adapted to have its tip engage the hook-shaped member.




In accordance with one aspect of the present invention, there is a suspension system for suspending adjacent end portions of first and second linear fixtures extending generally along a longitudinal axis from an overhead structure. The system comprises joiner supports mounted to each of the adjacent end portions of the first and second linear fixtures. The joiner support has adjacent first alignment receiving slots extending inwardly from the end portions, and at least one pair of adjacent clamping surfaces accessible from each of the end portions. The system further comprises a hanger member suspended by a wire from the overhead structure for supporting the first and second linear fixtures from the overhead structure. The hanger member comprises a bridge member connected to the wire, and an elongated alignment member supported by the bridge member and having a pair of opposing tongue insert portions. Each of the tongue insert portions extends along a corresponding one of the adjacent alignment receiving slots of the joiner supports to loosely juxtaposition the end portions of the first and second linear fixtures with the hanger member. The hanger member further comprises at least one clamping member supported from the bridge member for relative vertical movement therewith. The clamping member has two spaced apart wings each adapted to be loosely inserted adjacent a corresponding one of the pair of clamping surfaces when the tongue insert portions are inserted into the alignment receiving slots. The clamping member is movable vertically to bring the wing members into clamping engagement with the clamping surfaces and move the end portions of the linear fixtures into locking engagement.




In accordance with another aspect of the present invention, there is a suspension system for suspending a first end portion of a linear fixture having a longitudinal axis from an overhead structure. The system comprises a joiner support mounted to the first end portion. The joiner support has a first alignment receiving slot extending inwardly from the first end portion, and at least one first clamping surface accessible from the first end portion. The system includes an end cap for capping the first end portion of the linear fixture. The end cap has an open end portion having a second alignment receiving slot extending inwardly of the open end portion, and adjacent the first alignment receiving slot. The cap has at least one second clamping surface accessible from the open end portion adjacent the first clamping surface. The system further comprises a hanger member suspended by a wire from the overhead structure for supporting the linear fixture and the end cap from the overhead structure. The hanger member comprises a bridge member connected to said wire and an elongated alignment member supported by the bridge member having a pair of opposing tongue insert portions. Each of the tongue insert portions extends along a corresponding one of the first and second alignment receiving slots of the joiner support and end cap to loosely juxtaposition the first end portion of the linear fixture with the open end portion of the end cap and the hanger member. The hanger member has at least one clamping member supported from the bridge member for relative vertical movement therewith. The clamping member has two spaced apart wings each adapted to loosely engage a corresponding one of the first and second clamping surfaces when the tongue insert portions are inserted into the alignment first and second receiving slots. The clamping member is moved vertically to bring the wing members into clamping engagement with the first and second clamping surfaces and move the first end portion of the linear fixture and the open end portion of the end cap into locking engagement with the hanger member.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be better understood and its advantages will become more apparent to those skilled in the art by reference to the following drawings in conjunction with the accompanying specification, in which:





FIG. 1

is a perspective view of a linear lighting fixture of the preferred embodiment;





FIG. 2

is an enlarged partial end view of the linear lighting fixture of

FIG. 1

;





FIG. 3

is a front end view of the housing support of the linear lighting fixture;





FIG. 4

is a rear end perspective view of the housing support of the linear lighting fixture;





FIG. 5

is a partial rear perspective view of the housing support of the linear lighting fixture;





FIG. 6

is a perspective view of an alternative embodiment of the linear lighting fixture showing the use of a riser extension;





FIG. 7

is an enlarged partial perspective view of the linear lighting fixture of

FIG. 6

;





FIG. 8

is an end view of the housing support and riser of the linear lighting fixture of

FIG. 6

;





FIG. 9

is a side elevational view showing the suspension system for suspending two linear lighting fixtures from an over-head structure;





FIGS. 10

to


12


show the stages of connecting and suspending the linear lighting fixtures prior to complete assembly as shown in

FIG. 9

;





FIG. 13

is a side view of the hanger member used to suspend the linear lighting fixtures;





FIG. 14

is a perspective view of the hanger member of

FIG. 13

;





FIGS. 15 and 16

are partial perspective views showing the insertion of the hanger member in a joiner support in accordance with the connection as shown in

FIG. 11

;





FIG. 17

is a perspective view showing the suspension of a linear lighting fixture and end cap from the preferred suspension system;





FIG. 18

is a perspective end view of the cap;





FIGS. 19 and 20

are perspective views showing the hanger member mounted in the end cap;





FIG. 21

is a perspective view showing the manner in which end caps are joined for a linear lighting fixture layout;





FIG. 22

is a partially exploded view of

FIG. 21

; and





FIG. 23

is a side elevational perspective of FIG.


21


.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Referring to

FIGS. 1 and 2

, there is shown a linear lighting fixture


10


for suspension from an overhead structure. The linear lighting fixture


10


has fluorescent lamps


11


for the purposes of illuminating commercial, office, or home space. The fixture


10


has an elongated linear housing


12


that includes a bottom wall


14


and a top wall


16


. The top wall


16


has an elongated slot


18


extending longitudinally along the top wall


16


of the housing


12


. The elongated slot


18


extends the entire length of the lighting fixture


10


to divide the top wall


16


into two top wall surface portions


20


. The housing


12


comprises an extruded aluminum material and is formed at with a corner


22


between the top wall


16


and bottom wall


14


.




The linear lighting fixture


10


further includes a one-piece or molded piece plastic housing support


24


which is shown in

FIGS. 1

to


5


. Alternatively the support


24


may be formed and assembled from multiple pieces. The plastic housing supports


24


are shown mounted within the housing


12


located at opposing end portions


26


of the housing


12


. It should be understood that additional linear supports may be provided along the length of the housing


12


when the housings are of length to accommodate two or more fluorescent lamps


11


mounted through suitable connections in end to end relationship within one linear housing


10


. The use of the molded plastic support


24


results in a weight reduction to a fixture of less than 12 pounds. Current building codes for such a lightweight fixture do not require additional suspension.




The housing support


24


is matingly inserted into the housing


12


between the housing top wall


16


and housing bottom wall


14


. The housing support


24


has a peripheral flange


28


that abuts against edge or peripheral edges


30


of the housing bottom and top walls


14


,


16


at the end portions


26


. The abutment of the peripheral flange


28


against the peripheral edge


30


limits the insertion of the housing support


24


into the housing


12


and precludes or limits leakage of light from the end of the fixture


10


. Further, the peripheral flange


28


of the housing support


24


provides a peripheral surface which for the most part extends around the peripheral edge


30


of the housing support


24


to provide a relatively flat surface that abuts against other flat surfaces of housing support of other adjoining linear lighting fixtures to be mounted in linear adjacent relationship with the fixture


10


.




In

FIGS. 3 and 4

, the housing support


24


has bottom surface portions


32


and bottom surface ridges


33


. The housing supports


24


further include top surface portions


34


. The bottom surface portions


32


, bottom surface ridges


33


and the top surface portions


34


conform in shape respectively to the housing bottom wall


14


and the housing top wall


16


. Thus, the bottom surface portions


32


and the bottom surface ridges


33


act with the top surface portions


34


of the housing support to engage in mating slide fitting relationship the housing bottom walls or portions of these bottom walls


14


and portions of the top walls


16


. The angle at which the top wall portions


20


are bent about corners


22


with respect to the bottom housing walls


14


may be chosen such that this angle is slightly less than the angle between the bottom surface portions


32


and the top surface portions


34


of the housing support


24


. This will provide a tight fit for the housing support


24


when inserted into the housing


12


. Further, the housing support


24


acts to support or maintain the elongated housing bottom wall


14


in a fixed spaced apart relationship from the housing top wall


16


.




In the preferred embodiment shown in the drawings, the elongated housing bottom wall


14


and the elongated housing top wall


16


have a cross-sectional shape in the form of an eyelet with the elongated housing bottom wall


14


and the elongated housing top wall


16


meet at the corners


22


of the eyelet. The elongated slot


18


extends along the entire length of the elongated housing top wall


16


so as to provide two spaced apart housing top wall portions


20


. Such an elongated slot


18


extending the entire length of the fixture


10


, permits for significant material reduction and less material wastage in the production of the housing


12


.




To provide additional strength to support the housing


12


, the housing support


24


has a raised bridge surface


36


that extends transversely across the elongated slot


18


at end portion


26


of the housing


12


. This raised bridge surface


36


provides a continuous or continuum in the surface across the end portions


26


between the elongated housing top wall surface portions


20


.




The housing support


24


further has a series of ridges


38


and struts


40


, which provide additional reinforcing strength in the housing support


24


. The housing support


24


is further adapted to be suspended from an overhead structure. This feature of the housing support


24


is disclosed in more detail hereinafter.




The linear lighting fixture


10


thus far described has the advantage that it is a light weight fixture of a relatively thin gauge of aluminum sheet material extruded or formed into shape and the housing supports


24


are of molded plastic. It should be understood that the light weight linear lighting fixture


10


has advantage in that it is more easily handled by installers during installation from suspended structures which are sometimes in the order of 7 feet or more above the ground. Further, the lighter the fixture


10


, the less support required from the overhead structure to support the fixture


10


.




Referring again to

FIGS. 1 through 5

, another feature of the end support


24


is shown as a plug type electrical connector


42


housed within the support


24


. The supports


24


further include a first socket or first connector recess


44


that extends through the housing support


24


. From the drawings it will be seen that the connector


42


is generally in the shape of a rectangular cross-section and the shape of the connector recess


44


also follows the shape


42


of the electrical connector. The electrical connector


42


is shown to be a plug type connector. In the particular drawing shown, four circular apertures are shown as female apertures for reception of a male connector. It should be understood that the connector


42


may be a male or a female connector or may be both in that it could be a coaxial type of connector. In accordance with the present invention, the type of connector used for transferring of electrical power or control signals between adjacent mounted linear lighting fixtures


10


is a plug type connector. That is for the purposes of the present invention, the connectors


42


of two adjacent linear lighting fixtures


10


are adapted to abut and matingly engage each other when the linear lighting fixtures


10


are mounted in side by side longitudinal abutting or adjoining relationship.




Because the shape of the first connector recess


44


conforms to the shape of the first electrical plug connector


42


, the first electrical plug connector


42


is seated in a partially mating relationship with the first connector recess. The first connector recess


44


has a pair of opposing support walls or side support walls


46


which engage the first plug connector


42


to seat the first plug connector in the first connector recess


44


. The first connector recess


44


further includes a pair of opposing converging cantilever walls


48


which further include in-turned hook members


50


which engage a rear surface of the connector


42


. In

FIG. 4

, the housing support


24


has a bottom wall portion


52


extending between the bottom surface ridges or ribs


33


and below the connector


42


. The bottom wall portion


52


has two upstanding ribs


54


that are further adapted to matingly engage or positively locate the electrical connector


42


seated within the first connector recess


44


. The hook members


50


engage the first electrical plug connector


42


to positively locate the travel of the first electrical plug connector


42


into and through the first connector recess


44


. The first electrical power connector


42


has a front face


56


having connection terminals


58


facing outwardly of the housing


10


and the end portions


26


of the housing


10


. The plug connector


42


has a rear surface


60


with electrical wiring (not shown) extending therefrom for connection with ballast or other circuitry housed within the linear lighting fixture


10


.




The electrical connector


42


is readily inserted into the end support


24


by threading the wire through the open recess or first connector recess


44


and then fitting the first electrical connector


42


in sliding mating relationship into the first connector recess


44


until the converging cantilever side walls


48


and the hook members


50


engage the connector


42


. This provides for easy assembly of the electrical connector


42


within the end support


24


. This also provides for the housing support or end support


24


to be readily inserted into the housing


12


in a plant facility with the wiring or wires


62


connected at the manufacturing facility to a ballast. Consequently, no additional wiring in the field is required during installation for the fixture.




The housing supports


24


located at each end portion


26


of the housing


12


have two additional second electrical control plug connectors that are seated in second connector recesses


66


. The second plug connectors


64


have a front face


68


having a connection terminal facing outwardly of the housing for connection with a control source. The second plug connectors


64


have a rear face (not shown) with electrical control wiring extending from the second plug connector


64


through the housing support


24


and into the linear housing


10


. The construction of the support walls of the second connector recess


66


are similar to that for the first connector recess


42


. That is to say, the connector recess


66


includes second supporting opposing support walls or side walls


72


which engage the second plug connector


64


to seat the second plug connector


64


in the second connector recess


66


. The second connector recess


66


further includes rearwardly extending opposing cantilevered walls


74


that converge and are provided with in-turned hook members


76


which are mounted to the cantilevered walls


74


. The in-turned hook members


76


are in-turned to engage the second electric plug connector


64


and to positively locate the travel of the second electrical plug connector


64


into and through the second connector recess


66


.




Referring to

FIG. 4

, there is shown on the bridge surface


36


of the support


24


a pair of opposing locking tabs


78


and a pair of spring tab hooks


80


below bridge surface


36


. Also provided on the support


24


are rearwardly or inwardly facing ears


81


having openings


82


through which locking screws


84


(

FIG. 7

) pass. The purpose of the locking tabs


78


, hooks


80


, and ears


81


is to provide for a riser support or member


92


for supporting a lamp fixture


11


as shown in

FIGS. 6

,


7


, and


8


. In these figures, the lamp


11


is located at a raised elevation relative to the housing


10


and the housing support


24


. This type of fixture is provided to have a different lighting effect. In the fixture shown in

FIGS. 6 and 7

, two elongated housing side walls


86


extend the length of the adjacent respective top wall portions


20


. The two elongated housing side walls


86


are secured relative to the top housing wall


18


and the bottom housing wall


14


by means of locking screws


84


extending through the opening


82


and ears


81


to positively locate one side surface of the side walls


86


in force abutting relationship against the in-turned edge


88


of the housing top wall portion


20


. The side walls


86


are further mounted in place in abutting relation at their end against flanges


90


which form part of a riser member


92


. The riser members


92


are mounted by sliding edge portions thereof over the hook


78


and are also provided with


20


openings


94


to hook members


80


of the housing support


24


extend. The riser member


92


is further provided with a socket


96


adapted to receive the lamp


11


. This feature of being able to modify the construction of the linear lighting fixture


10


to include the riser support


92


and the additional or alternative lamp


11


allows for the manufacture of a more flexible linear lighting fixture


10


.




Thus far in the description of the preferred lighting fixture


10


of the present invention, the description has been limited to the construction of the fixture


10


itself to include a housing


12


and a housing support


24


. Further modification to the housing


12


has been provided by the addition of housing side walls


86


and a riser member


92


. As is stated previously, the housing support


24


may be further adapted to support the linear lighting fixture


10


from an overhead structure. The housing support


24


is also previously described to include a peripheral flange


28


which was adapted to lie flush in mating engagement or abutting relationship with another end support


24


and the linear lighting fixture


10


. To explain this feature of the linear lighting fixture and in particular the housing support


24


, reference is made to

FIGS. 9 through 20

for which a linear lighting fixture suspension system is shown.




Referring to

FIGS. 9 through 12

, there is shown a suspension system


98


for suspending adjacent end portions


26


of the first linear lighting fixture


100


and a second linear lighting fixture


102


that extend generally along longitudinal axis


103


. The suspension system suspends the linear lighting fixtures


100


,


102


from overhead structure


108


in a manner to be hereinafter described.




Previously, reference had been made to housing supports


24


. For the purposes hereinafter described, these housing supports


24


are referred to as joiner supports


24


. All similar features and numbers will be used for the joiner supports


24


as have been used previously for the housing supports


24


. The term joiner supports


24


is used in this aspect of the present invention to further exemplify that the supports


24


have a function that goes beyond the supporting the housing of the linear lighting fixture to that of supporting adjoining linear lighting fixtures


100


and


102


. The joiner supports


24


are shown as before mounted to each of the adjacent end portions


26


of the first and second linear lighting fixtures


100


,


102


. The jointer supports


24


have their peripheral flanges


28


shown in abutting relationship in FIG.


9


. These flanges


28


are brought into abutment during the assembly of the fixtures


100


,


102


on the suspension system


98


. The joiner supports


24


have a pair of spaced apart inclined clamping walls


114


which are shown in

FIGS. 2 and 3

mounted from or suspended from the bridge surface


36


of the joiner support


24


. The inclined clamping walls


114


are further shown in the cross-section of

FIGS. 11 and 12

. Each of the inclined clamping walls


114


is accessible from a respective end portion of the joiner support


24


which is labeled numeral


116


showing the view into the end of the joiner support


24


of FIG.


3


. Each of the clamping walls


114


slopes upwardly of the longitudinal access


103


and inwardly of the respective end portion


116


or the end portion defined by the peripheral flange


28


of the joiner support


24


.




The adjacent joiner supports


24


of the fixtures


100


and


102


have first adjacent alignment receiving slots


118


. The alignment receiving slots


118


each have a depending finger


120


that extends rearwardly of the bridge


36


of the joiner support


24


. The depending finger


120


has a transverse rib


122


.




Mounted within the lighting fixtures


100


and


102


is a reflector support


124


which is located by a locating screw


126


. The locating screw


126


serves another purpose which is discussed hereinafter.




The suspension system further includes a hanger member generally designated


104


and shown as a component part in

FIGS. 13 and 14

. The hanger member


104


is suspended from the overhead structure


108


by wire


106


. The purpose of the hanger member


104


is to support the first and second linear lighting fixtures


100


and


102


from the overhead structure


108


.




The hanger member


104


has a bridge member


128


adapted to extend transversely of the longitudinal axis


103


. The bridge member


128


has an opening


131


through which the wire


106


passes to a washer


130


mounted within a socket


132


. The washer


130


mounted within socket


132


permits for relative floating of the bridge member


128


with respect to the wire


106


so that the bridge member


128


may be suspended in a plum fashion from the overhead structure


108


.




The bridge member


128


has an elongate alignment member


134


which in turn has an opening


136


therein to allow for the wire


106


and washer


130


assembly to be mounted to the bridge structure


128


. The elongate alignment member


134


has side walls


138


which are seated within guide walls


140


of the bridge member so as to positively locate the alignment member


134


to the bridge member


128


. The alignment member


128


has a pair of opposing tongues


142


. The pair of opposing tongues


142


or tongue insert portions


142


are adapted to extend along one of the adjacent alignment receiving slots


118


. The tongue portions


142


are terminated in an upwardly directed resilient hook member


144


. The tongue portions


142


have a width less than the width of the receiving slots


118


to permit relative lateral movement therewith.




The bridge member


128


has two downwardly depending ribs or side wall supports


146


. Suspended between the ribs


146


from each side of the bridge


128


is a generally V-shaped wing member


148


having two spaced apart wings


150


and a central interconnecting member


152


. The ends of the wings


150


are shown with a series of reinforcing fingers


154


and the central portions of the interconnecting member


152


are shown with a series of reinforcing ribs


156


. A vertically adjustment screw


160


passes through the bridge member


128


between side supporting walls or ribs


146


to support or hold the interconnecting member


152


in a depending fashion from the bridge member


128


.




The assembly of the two linear lighting fixtures


100


and


102


as shown in

FIG. 9

, is described with reference to

FIGS. 10

to


12


.




In

FIG. 10

, the hanger member


104


is suspended from the overhead structure


108


by wire


106


. Next, the linear lighting fixtures


100


and


102


are positioned adjacent to the hanger member


104


. It should be understood that for the purposes of this drawing, the two linear lighting fixtures are shown positioned along a longitudinal axis


103


. However, in practice, one linear lighting fixture would be orientated along linear axis


103


for temporary connection to the hanger assembly


104


and then the second linear lighting fixture


102


is also temporarily connected to the hanger assembly


104


prior to secure connection. By temporary connection it is meant that the loose connection of the linear lighting fixtures


100


and


102


as shown in FIG.


11


.




In

FIG. 11

, the elongate alignment member


134


has been inserted into the alignment receiving slot


118


of the joiner support


24


. The alignment member


134


has its corresponding tongue portion


142


inserted into alignment receiving slot


118


until the hook


144


passes the tongue


120


and is locked in place relative to the depending rib structure


122


. Once either fixture


100


or fixture


102


is so connected, the other fixture


100


or


102


may also be so connected. It should also be noted from

FIG. 11

that the wing-shaped clamping member or clamp comprising the interconnecting member


150


and the wings


152


are positioned adjacent and in loose relationship with the ramp or clamping inclined walls


114


of the joiner support


24


. This permits for a loose mechanical connection of the linear lighting fixtures


100


and/or


102


relative to the hanger member


104


for relative longitudinal and lateral adjustment. Once so connected, the linear lighting fixtures


100


and


102


do not have to be physically supported by an installer. Furthermore, the assembly of the elongate support member


134


within the first alignment receiving slot


118


is a loose connection which provides for some relative movement between the linear lighting fixtures


100


and


102


and hanger number


104


.




Referring to

FIG. 10

, the connectors


42


of each of the end portions


26


is shown with a male connector on the linear lighting fixture


102


and the female connector on the linear lighting fixture


100


. These plug connections


42


are partially or temporarily made during the assembly of the hanger member


104


as shown in FIG.


11


. To complete the assembly and insure a proper mechanical and electrical interconnection between the linear lighting fixtures


100


and


102


, the adjustment screws


160


are rotated to draw up the interconnecting member


150


of the wing shaped clamps


152


so as to bring the wings


152


up into sliding clamping engagement with the inclined walls


114


of the joiner supports


24


as shown in FIG.


12


. This tightly locks the two linear lighting fixtures


100


and


102


in abutting and adjoining relationship with the hanger member


104


whereby the peripheral flanges


28


of the joiner supports


24


abut one another. It also brings the plug connectors


42


into tight electrical contact with each other.




By providing such a system of suspension and connection between two linear lighting fixtures


100


and


102


extending along the same longitudinal access


103


, it is possible to have a temporary supported connection and then have this connection firmly made or disengaged. Furthermore, the linear lighting fixtures


100


and


102


may be readily disassembled by releasing the screws


160


to drop the wing shaped clamp members


152


out of engagement with the inclined clamping walls


114


and then lifting the tab


120


so as to release it from hook


144


so that the elongate member


134


may be removed from the alignment receiving slot


118


. This provides for a flexible linear lighting fixture assembly which may be readily assembled and disassembled to accommodate for different changes in lighting fixture patterns.




Referring to

FIGS. 17 through 20

, there is shown an end cap


153


which is adapted to close off the end portion


26


of the fixture


100


. The end caps


153


are utilized in the present invention where the linear extension of the lighting fixtures comes to an end. The end caps


153


provide for a cosmetic and esthetically pleasing cover for the linear lighting fixture


100


, while at the same time providing for a source of power


157


(

FIG. 20

) through opening


170


into the male plug connector


42




a


(FIG.


20


).




The end cap


153


has an end wall


155


, a top wall


159


, a bottom wall


161


and edge


162


where the top and bottom walls


158


and


160


meet. The general shape of the end cap


153


is in that of an eyelet and conforms to the shape of the end portion


26


of the fixture


100


. The end cap


153


has an alignment receiving slot


118


and a pair of inclined ramp walls


114


similar to those disclosed previously. The end cap


153


has a power receiving slot


170


adapted to receive wire


157


(

FIG. 20

, the connection not shown to simplify the drawing). Wire


157


is connected to connector


42




a.






Typically, the hanger


104


is inserted into the end cap


153


in a manner identical to that previously described for fixture


102


relative to fixture


100


. The hook members


144


pass through an opening


164


in the top wall


159


of the end cap


153


. The end cap may have a plastic insert that is snap fitted into place to provide for the ramping surfaces


114


and the completion of the alignment receiving slot


118


. The end cap


153


is assembled to a joiner support


24


in much the same manner as two joiner supports


24


are assembled.




Referring to

FIGS. 21 through 23

, there is shown a method of joining end caps


153


in a non-linear fashion. That is to say, the end caps


170


are joined to a fixture in the same manner as shown in

FIGS. 17

to


22


. These end caps


153


, however, are for linear lighting fixtures that do not extend along the same longitudinal axis previously referred to as


103


.




For the sake of simplicity, the end caps shown in

FIGS. 21 and 22

do not show the insert required completing the first alignment slot in


118


. In the inclined ramps


114


, however, the insert has been inserted into FIG.


23


and can be seen at


114


and


118


. It should be also understood that between the inclined ramp walls


114


is located the electrical plug connector for connection to a corresponding connector located in joiner support


24


of the linear lighting fixture.




The end caps shown in

FIGS. 21 through 23

are shown as able to be joined together at an angle of 90°. Each of the end caps


153


has a side


172


connected to an interconnecting member


174


. Interconnecting member


174


has spaced or spread apart legs


176


and


178


that are adapted to be mounted to the sides or respective sides


172


of the two end caps


153


.




The linear lighting fixtures are shown by ghost lines


100


and


102


to have respective longitudinal axes


103


and


103




a


. These axes are offset by the predetermined angle alpha (α) which is 90°. The linear lighting fixtures


100


and


102


comprise the same construction as hereinbefore described.




Each of the sides


172


of the end caps


153


has an open or truncated side, which has a slot


180


. Each of the end caps


153


has inner surface walls


182


extending adjacent the slot opening


180


. The legs


176


and


178


of the interconnecting member


174


have two elongated flanges


186


and


188


that are co-extensive with and are spaced from the opposing sides


182


of each of the respective legs


176


and


178


. These flanges


186


and


188


slide along the inner surface walls


182


to maintain the surface of the leg members


176


and


178


locked in place. The surface of the legs


176


and


178


provide a continuous surface along the side


172


of the end cap


170


. In the cross-section shown in

FIG. 23

, the leg member exemplified by legs


176


of the interconnecting member


174


has a generally U-shaped configuration where each of the arms of the U are represented by the continuing surface or flange


188


and an arm


190


positioned adjacent flange


182


and adapted to engage an inner side wall surface


182


of the end cap


170


. It should be noted that this inner side wall surface


182


of the end cap is engaged in sliding relationship by the arm


190


of the leg


176


. Further the flange


182


of the leg


176


is located along the inside surfaces


182


between the top and bottom walls of the end cap


153


adjacent or tucked in position at the corner where the top and bottom walls meet.




The interconnecting member


174


co-operating with the slot in the sides


172


of the end cap


153


has the advantage of providing a quick connection between the end cap so that a continuous connection between the end cap and no visual space is seen between the linear lighting fixture which extends along different predetermined axis. Hence the end portions


26


of the linear lighting fixtures


100


and


102


do not abut one another, however the end cap


153


abut adjacent side


172


where the interconnecting member


174


is located. The angle of spread between legs


176


and


178


of interconnecting member


174


is equivalent to the angle a between axis


103


and


103




a.






It should be understood that the foregoing description with respect to the drawings has been for preferred embodiments of the present invention and that alternate embodiments may be readily apparent to a person skilled in the art.



Claims
  • 1. A suspension system for suspending adjacent end portions of first and second linear fixtures extending generally along a longitudinal axis from an overhead structure, comprising:joiner supports mounted to each of the adjacent end portions of the first and second linear fixtures, the joiner support having adjacent first alignment receiving slots extending inwardly from the end portions, and at least one pair of adjacent clamping surfaces accessible from each of the end portions; a hanger member suspended by a wire from the overhead structure for supporting the first and second linear fixtures from the overhead structure, the hanger member comprising: a bridge member connected to said wire; an elongated alignment member supported by the bridge member and having a pair of opposing tongue insert portions, each of the tongue insert portions extending along a corresponding one of the adjacent alignment receiving slots of the joiner supports to loosely juxtaposition the end portions of the first and second linear fixtures with the hanger member; at least one clamping member supported from the bridge member for relative vertical movement therewith, and the clamping member having two spaced apart wings each adapted to be inserted loosely adjacent a corresponding one of the pair of adjacent clamping surfaces when the tongue insert portions are inserted into the alignment receiving slots and the clamping member being moved vertically to bring the wing members into clamping engagement with the clamping surfaces and move the end portions of the linear fixtures towards each other into locking engagement.
  • 2. The suspension system of claim 1 wherein the elongate alignment member extends transversely across the bridge member and has an opening therein through which the wire passes, and the elongate alignment member is positioned to bisect the bridge member, and the joiner supports further comprising two pairs of adjacent clamping surfaces and two clamping members supported by the bridge member on opposing sides of the elongate support member.
  • 3. The suspension system of claim 1 wherein at least one of the elongate alignment member and the first alignment receiving slot has a locking member adapted to engage the other of the elongate alignment member and the first alignment receiving slot.
  • 4. The suspension system of claim 3 where the locking member is resilient and comprises a hook shaped member on an end portion of the elongate alignment member and the first alignment receiving slot has a depending finger adapted to have its tip engage the hook shaped member.
  • 5. The suspension system of claim 1 wherein each of the joiner supports has at least one socket and an electrical power plug connector seated in the socket, the electrical power plug connector having a plug end facing outwardly of the linear fixture for connection with a corresponding plug connector in an adjacent joiner support, said plug connector and corresponding plug connector mating during vertical movement of the clamping member.
  • 6. The suspension system of claim 3 wherein the elongate alignment member has a width less than that of the first alignment receiving slot permitting lateral displacement of the fixture relative to the hanger member.
  • 7. A suspension system for suspending adjacent end portions of first and second linear fixtures extending generally along a longitudinal axis from an overhead structure, comprising:joiner supports mounted to each of the adjacent end portions of the first and second linear fixtures, the joiner support having adjacent first alignment receiving slots extending inwardly from the end portions and parallel to the longitudinal axis, and at least one pair of adjacent inclined clamping walls accessible from a respective end portion sloping upwardly of the longitudinal axis and inwardly of the respective end portion; a hanger member suspended by a wire from the overhead structure for supporting the first and second linear fixtures from the overhead structure, the hanger member comprising: a bridge member adapted to extend transversely of the longitudinal axis of the linear fixtures and having an opening therethrough, a washer supported on an undersurface of the bridge member, said washer being connected to said wire passing through the opening; an elongated alignment member supported by the bridge member and extending transversely of the bridge member to present a pair of opposing tongue insert portions, each of the tongue insert portions extending along a corresponding one of the adjacent alignment receiving slots of the joiner supports in loose locking engagement therewith to loosely juxtaposition the end portions of the first and second linear fixtures relative to each other with limited longitudinal and lateral movement relative to the hanger member; at least one generally V-shaped wing member having two spaced apart wings and a central interconnecting member, each of the wings generally extending parallel to one of the tongue insert portions and adapted to be loosely inserted adjacent a corresponding one of the pair of adjacent clamp walls when the tongue insert portions are inserted into the alignment receiving slots; and, a vertically adjustment screw passing through the bridge member and the central interconnecting member of the V-shaped wing member to adjustably support the wing member from the bridge member; and the adjustment screw being adjusted to vertically raise the central portions and wings such that the wings clamp against the clamp walls and move the end portions of the linear fixtures towards each other to lock the joiner supports to the hanger member.
  • 8. The suspension system of claim 7 wherein the elongate alignment member has an opening therein through which the wire passes and the elongate alignment member is positioned to bisect the bridge member, and further two comprising two generally V-shaped wing members supported by the bridge member on opposing sides of the elongate support member.
  • 9. The suspension system of claim 7 wherein the bridge member has two ribs extending outwardly thereof to engage sides of the central interconnecting member of the wing member to prevent the wing member from rotating with the vertical adjustment screw during adjustment of the screw.
  • 10. The suspension system of claim 7 wherein at least one of the elongate alignment member and the first alignment receiving slot has a locking member adapted to engage the other of the elongate alignment member and the first alignment receiving slot.
  • 11. The suspension system of claim 8 where the locking member is resilient and comprises a hook shaped member on an end portion of the elongate alignment member and the first alignment receiving slot has a depending finger adapted to have its tip engage the hook shaped member.
  • 12. The suspension system of claim 7 wherein each of the joiner supports has at least one socket and an electrical power plug connector seated in the socket, the electrical power plug connector having a plug end facing outwardly of the linear fixture for connection with a corresponding plug connector in an adjacent joiner support, said plug connector and corresponding plug connector mating during vertical movement of the clamping member.
  • 13. The suspension system of claim 7 wherein the elongate alignment member has a width less than that of the first alignment receiving slot permitting lateral displacement of the fixture relative to the hanger member.
  • 14. A suspension system for suspending a first end portion of a linear fixture having a longitudinal axis from an overhead structure, comprising:a joiner support mounted to the first end portion, the joiner support having a first alignment receiving slot extending inwardly from the first end portion, and at least one first clamping surface accessible from the first end portion; an end cap for capping the first end portion of the linear fixture, the end cap having an open end portion having a second alignment receiving slot extending inwardly of the open end portion, and adjacent the first alignment receiving slot, and at least one second clamping surface accessible from the open end portion adjacent the first clamping surface; a hanger member suspended by a wire from the overhead structure for supporting the linear fixture and the end cap from the overhead structure, the hanger member comprising: a bridge member connected to said wire; an elongated alignment member supported by the bridge member and having a pair of opposing tongue insert portions, each of the tongue insert portions extending along a corresponding one of the first and second alignment receiving slots of the joiner support and end cap to loosely juxtaposition the first end portion of the linear fixture with the open end portion of the end cap and the hanger member; and, at least one clamping member supported from the bridge member for relative vertical movement therewith, and the clamping member having two spaced apart wings each adapted to be inserted loosely adjacent a corresponding one of the first and second clamping surfaces when the tongue insert portions are inserted into the alignment first and second receiving slots and the clamping member being moved vertically to bring the wing members into clamping engagement with the first and second clamping surfaces and move the first end portion of the linear fixture and the open end portion of the end cap into locking engagement with the hanger member.
  • 15. The suspension system of claim 14 wherein the elongate alignment member extends transversely across the bridge member and has an opening therein through which the wire passes, and the elongate alignment member is positioned to bisect the bridge member, and the joiner support further comprising two first clamping surfaces, the end cap having two second clamping surfaces, and two clamping members supported by the bridge member on opposing sides of the elongate support member.
  • 16. The suspension system of claim 14 wherein at least one of the elongate alignment member, and the first and second alignment receiving slots, has a locking member adapted to engage the other of the elongate alignment member, and the first and second alignment receiving slots.
  • 17. The suspension system of claim 16 wherein the locking member is resilient and comprises a hook shaped member on an end portion of the elongate alignment member and the first and second alignment receiving slots each has a depending finger adapted to have its tip engage the hook shaped member.
  • 18. The suspension system of claim 14 wherein each of the joiner support and end cap each has at least one socket and an electrical power plug connector seated in the socket, the electrical power plug connector of the linear fixture having a plug end facing outwardly of the linear fixture for mating connection with a corresponding plug connector in the end cap during vertical movement of the clamping member.
  • 19. The suspension system of claim 14 wherein the elongate alignment member has a width less than that of the first alignment receiving slot permitting lateral displacement of the fixture relative to the hanger member.
  • 20. A suspension system for suspending a first end portion of a linear fixture having a longitudinal axis from an overhead structure, comprising:a joiner support mounted to the first end portion, the joiner support having a first alignment receiving slot extending inwardly from the first end portion and parallel to the longitudinal axis, and at least one inclined ramp clamping wall accessible from the first end portion sloping upwardly of the longitudinal axis and inwardly of the first end portion; an end cap for capping the first end portion of the linear fixture, the end cap having open end portion and a cap joiner support mounted thereto, the cap joiner support having a second alignment receiving slot extending inwardly of the open end portion, parallel to the longitudinal axis and adjacent the first alignment receiving slot, and at least one second inclined ramp clamping wall accessible from the open end portion adjacent the first clamping surface sloping upwardly of the longitudinal axis and inwardly of the open end portion; a hanger member suspended by a wire from the overhead structure for supporting the linear fixture and the end cap from the overhead structure, the hanger member comprising: a bridge member adapted to extend transversely of the longitudinal axis of the linear fixture and having an opening therethrough, a washer supported on an undersurface of the bridge member, said washer being connected to said wire passing through the opening; an elongated alignment member supported by the bridge member and extending transversely of the bridge member to present a pair of opposing tongue insert portions, each of the tongue insert portions extending along a corresponding one of the first and second alignment receiving slots of the joiner supports in loose locking engagement therewith to loosely juxtaposition the first end portion of the linear relative to the open end portion of the end cap with limited longitudinal and lateral movement relative to the hanger member; at least one generally V-shaped wing member having two spaced apart wings and a central interconnecting member, each of the wings extending parallel to one of the tongue insert portions and adapted to be inserted loosely adjacent a corresponding one of the first and second ramp clamp walls when the tongue insert portions are inserted into the first and second alignment receiving slots; and, a vertically adjustment screw passing through the bridge member and the central interconnecting member of the V-shaped wing member to adjustably support the wing member from the bridge member; and the adjustment screw being adjusted to vertically raise the central portions and wings such that the wings clamp against the first and second ramp clamping walls and move the first end portion of the linear fixture and closed end portion of end cap towards each other locking the end cap and linear fixture to the hanger member.
  • 21. The suspension system of claim 20 wherein the elongate alignment member has an opening therein through which the wire passes and the elongate alignment member is positioned to bisect the bridge member, and further comprising two first and two second clamp walls, and two generally V-shaped wing members supported by the bridge member on opposing sides of the elongate support member.
  • 22. The suspension system of claim 21 wherein the bridge member has two ribs extending outwardly thereof to engage sides of the central interconnecting member of the wing member to prevent the wing member from rotating with the vertical adjustment screw during adjustment of the screw.
  • 23. The suspension system of claim 20 wherein at least one of the elongate alignment member, and the first and second alignment receiving slots, has a locking member adapted to engage the other of the elongate alignment member and the first and second alignment receiving slots.
  • 24. The suspension system of claim 23 where the locking member is resilient and comprises a hook shaped member on an end portion of the elongate alignment member and the first and second alignment receiving slot has a depending finger adapted to have its tip engage the hook shaped member.
  • 25. The suspension system of claim 20 wherein the cap joiner support has a pair of arms with hooks that snap fit into corresponding abutments in the end cap.
  • 26. The suspension system of claim 20 wherein each of the joiner support and end cap each has at least one socket and an electrical power plug connector seated in the socket, the electrical power plug connector of the linear fixture having a plug end facing outwardly of the linear fixture for mating connection with a corresponding plug connector in the end cap during vertical movement of the clamping member.
Priority Claims (1)
Number Date Country Kind
2321343 Sep 2000 CA
US Referenced Citations (1)
Number Name Date Kind
4726781 Bernhart et al. Feb 1988 A