The present invention relates to improvements in appliances used to prepare food, and more particularly to a mandolin-type device in which a blade moves linearly across an exposed food volume to produce food slices, and more particularly to a one touch, battery powered, stowable device which can work over any user's container in a manner providing a range of uses from straight food processor to a designer dish builder.
A wide variety of food processors are known, the most famous being high powered slicers with motors having a power output in excess of one half horsepower and which has a specialized chopping space which follows the stroke of the blade. This type of device practically limits itself to bulk chopping operations. Unless the user has a large amount of food to be processed, it is not worth it to bring out the bulk food processor, set it up, process the food and then continually empty the container.
Washing of the blade, and container is a problem. The blade may have a number of small openings and require brush scrubbing in order to get it clean. Since the container which surrounds the blade participates in the cutting and grinding, the food particles may be ground into the surface and crevices. In many high powered food processors, the bins and interlocks have intricate geometrically arranged structures and small spaces which are almost impossible to reach without specialized tools.
The above problems are multiplied where it is sought to process a number of foods during one food processing session. The need to set up, process, break down, wash and then set up, can be onerous. For a thorough washing with regard to a full, powerful, food processor, the blade is not the only component to be washed. The container and its crevices must be washed.
A further multiplied problem is storage. As before, only large amounts of food will practically cause the user to use the bulk, powerful food processor. If large numbers of dishes are to be prepared, a number of storage bins must be provided to receive the processed food, to keep them separate before being used to complete the dish. Further, the processing of food in large processors produce an uneven and often compressed process food product.
Further, food processors having rotary blades will not work as well with some foods which need a straight blade pull over the volume of exposed food. Fibers from rotary grating can sometimes lodge on the rotary blade structures. Further, the use of a linear blade and linear motion can create a greater variety of “process food effects” to enable the user to create a greater variety of attractive prepared food presentations.
What is therefore needed is a food processor which includes advantages over the common, high powered bulk processor. The needed processor should be light, portable, eliminate a bin, container or tray which needs to be washed and re-washed, and enable blade substitution without a complex and time consuming build up and break down of the device.
A mandolin-type food processor has a number of features which give significant advantages over conventional food processors including battery or power supply operation to lighten and make the processor more portable, a set of reversible legs which enable the food processor to be positioned high over a plate or container so that sliced or grated food can drop onto a surface in a fluffy, non-compressed, and non molested fashion. This enables the user to use the food processor as a dispenser or a dish builder. As an example, where the food processor is loaded with Parmesan cheese, a user can simply position their plate underneath the food processor and simply push a button to dispense the finely grated, food product. In the alternative, the food processor can be used to build attractive dishes by loading it with the food item to be processed, selecting a blade and then position it over a series of plates to deposit the processed food. In commercial settings, a small number of people can each use the food processor to form an assembly line to create a completed gourmet dish in short order by carrying the food processor from plate to plate to add to the dish. This is especially useful when battery power is relied upon when used by caterers who cannot count on the presence of external electrical power in catering locations.
A series of blades are provided with an external mounting and storage area for quick selection and loss prevention. Most food processors do not support their blades when not in use and they can become lost or destroyed, resulting in additional time spent in searching or in extra expense. A plunger guard has the shape of a deep box and has a blocking action to provide a pushing action while blocking access to the feed chute. The feed pusher/plunger also has slots which can accommodate the presence of a hopper divider which is utilized when smaller or narrower food objects will be processed in order to keep them aligned within an effectively smaller formed hopper.
The mechanism of the food processor involves the use of a motor which turns a mechanically advantaged main gear having a guide pin which engages a cutter plate which reciprocates within a main housing channel. The main housing channel is an annular channel open at both ends, into which the cutter plate can translate in an almost frictionless manner due to rolling support wheels. An appropriate blade is loaded into the cutter plate by simply placing it into a mating slot in the cutter plate. The cutter plate is simply urged back into the channel housing. Simply pressing the button causes the drive gear's drive peg to reengage the cutter plate and causes it to translated back and forth just underneath a hopper. The upper side of the channel has a hopper opening while the bottom of the channel housing includes a discharge opening. Each time the cutter plate moves forward against the food in the hopper, an amount of processed food drops through the discharge opening an onto the surface below. The surface moved into position below can be a plate, an expanse of paper, a cutting board or counter top.
The food processor may ideally have four battery cells, such as AA size cells. Cutting occurs quickly to take advantage of the momentum of movement of the cutter plate as well as the turning momentum of the main gear wheel. One embodiment of the food processor which has been found to work well involves a cutting stroke of 2.5 inches with a forward cutting stroke of about 0.25 seconds and a return stroke of about 0.25 seconds.
The invention, its configuration, construction, and operation will be best further described in the following detailed description, taken in conjunction with the accompanying drawings in which:
Referring to
Just to the left of the leg 27 a series of small upstanding vertical pegs 35 are seen extending upward from an upper surface 37 of the housing channel 23 which are used to supportably store blade assemblies. To the left of the vertical pegs 35, a hopper 41 is seen, into which an annular conforming plunger 43 is seen. The annular conforming plunger has a shape to nearly completely displace the internal volume of the hopper 41, as well as slots which enable it to accommodate hopper dividers so that it can also simultaneously displace the volume of a smaller volume between one or more hopper dividers (not seen in
Below the hopper 41, and on the other side of the main housing channel 23 is a food outlet 45 which extends only slightly below the main housing channel 23. This slight downward protrusion serves to give a ready visual indication of the area of food discharge, as well as to provide some additional protection should a blade be located in the cutter plate (not shown in
To the left of the hopper 41 is a motor housing 47 which supports an activation button 49 at a top portion. The operation of the food processor 21 is had with the simply pressing of the activation button 49. The motor housing 47 sits within a flange 51 to provide exact mounting location while permitting lifting removal. The mechanical link between the motor housing 47 and structures within the main housing channel 23 is a self-locating drive pin (not shown in
Referring to
As can be seen the pair of legs 25 and 27 lift the annular housing 23 to a position above the surface which supports the food processor 21 to form a clearance way 53 underneath the annular housing 23 in which structures such as plates, flat paper, dishes, bowls, chopping boards and a variety of other structures (not shown) may be freely laterally moved into and out of such clearance way 53 to receive processed food. In this configuration, the user of the food processor 21 can elect to leave it standing and to insert a series of plates underneath it, within the clearance way 53 one at a time for receiving processed food. This enables an assembly line process where different dishes are moved one at a time underneath one food processor 21.
In the alternative, the user can create a complete table setup and simply place the food processor 21 directly over a plate to dispense processed foods. This enables the food processor 21 to be used in either a single dispensing process, or it enables a number of the food processors 21 to be sequentially brought to plates on a table setup to build dishes in place, such as the building of a salad.
The vertical pegs 35 previously seen are seen as engaging a series of blade insert assemblies 55 which use the pegs 35 for a friction fit at the non-flanged edges. The blade insert assemblies are shown in schematic form in
Referring to
As can be seen in
As can be seen, a pair of ribs 65 extend upward on each side of the hopper 41. These ribs form internal channels by which the hopper dividers 57 can engage for lateral support. The slots 63 on the annular conforming plunger 43 allow it to fully sweep the volume within the hopper 41 whether the hopper dividers 57 are present or not. Again, the hopper dividers 57 are for use where the food material to be fed has a smaller effective area than the hopper 41 but where it is desired to provide a smaller effective area in order to keep the food to be processed somewhat vertically oriented or laterally stabilized. The hopper 41 can be used with one or two hopper dividers 57. Further, since the slots 63 work in such close conjunction with the points where the hopper dividers 58 are attached, the hopper dividers 58 can have a wide variety of shapes within the hopper 41, and thus a wide variety of cross sectional area profiles. In some cases the food processor 21 can be supplied with a variety of hopper dividers 58.
To the left of the hopper 41, the flange 51 can be seen as extending circumferentially around an opening 69, through which the bottom inside of the main housing channel 23 can be seen, and which a portion of the open end of the main housing channel 23 can partially be seen. Regardless of the shape and extent of the flange 51, the opening 69 provides an area of sufficient circular extent to enable rotational force to be transmitted.
To the left of the main housing channel 23 a cutter plate 71 is seen. Cutter plate 71 is in essence a trolley which is designed to reciprocally operate within the housing channel 23 in a manner as frictionless as possible. As can be seen, the cutter plate 71 has a main body which has a shape to accommodate stably a series of blade insert assembly 55. The cutter plate 71 has a series of six side axles, each of which support a rotational wheel 73. The curvature of the internal area of the housing channel 23 can be shaped to minimize the friction of the cutter plate 71 as it moves axially through the housing channel 23. The lateral width of the main housing channel 23 and its internal shape is matched to the width of the combination of the cutter plate 71, side axles and wheels to maintain a low friction reciprocating action which is laterally stable without binding.
The end of the cutter plate 71 has a laterally extending drive slot 75 which is sized to accept a drive pin (not shown in
Referring to
Within the hopper 41, the hopper divider 57 can be seen as having a curved surface. The hopper divider 57 terminates at a pair of oppositely located tabs 81 which interfit with the slots formed on the other side of the ribs 65. The uppermost extent of the tabs 81 are limited and extend no further upwardly than the uppermost extent of the slots 63 of the annular conforming plunger 43. As can be seen from the view in
As can be seen, the hopper 41 bottom is essentially completely open as a through opening 83. A portion of the flange of the food outlet 45 is seen at the far side of the through opening 83. Further, the ribs 65 lower extent and the pair of oppositely located tabs 79 prevent the hopper dividers 57 from passing into or through the lateral annular opening of the main housing channel 23. In this manner, the blade 77 will not contact the hopper dividers 57.
Referring to
A series of batteries 93 are connected through the switch 87 and the switch associated with the button 49, to a motor 95. The motor 95 transmits mechanical power through a series of gears, including gears 97 and 99 to a drive pinion 101. The drive pinion 101 drives a main flat face gear 103 having teeth 105 about its outer periphery. The flat face insures that there are no obstructions or other structures which might inadvertently catch on the cutter plate 71.
From the otherwise flat face of the main flat face gear 103 a drive pin 107 extends downward from a spring housing 109. When the cutter plate 71 is inserted into the main channel housing 23, the drive slot 75 will be located at some position under the opening 69. When the motor housing 47 is replaced into its position within the flange 51, one of two states will occur. If the drive pin 107 happens to be in position to extend into the drive slot 75 no compression of the drive pin 107 into the spring housing 109 will occur.
In the more likely case where the drive pin 107 is not aligned with the drive slot 75, the drive pin 107 will be urged back into the spring housing 109 by contact with the upper surface of the cutter plate 71 adjacent the drive slot 75. As soon as the hopper 41 is loaded, the annular conforming plunger 43 is in place and the button 49 is pressed, the gear 104 starts to move and the drive pin 107 depressed within the spring housing 109 will begin to move about the upper surface of the cutter plate 71 adjacent the drive slot 75 until it aligns with the drive slot 75. At the moment of alignment, the drive pin 107 will be urged from the spring housing 109 and into the drive slot 75. As soon as the drive slot 75 is engaged, the cutter plate 71 will begin to reciprocate.
Because the reciprocation of the cutter plate 71 is in accord with the circular motion of the gear 103, the movement of the cutter plate 71 will be in accord with a sine-cosine relationship. The speed of reciprocation of the cutter plate 71 will be highest at the midpoint of its travel period. Although a cutting stroke of 2.5 inches with a forward cutting stroke of about 0.25 seconds and a return stroke of about 0.25 seconds has been mentioned to work well, any cutting stroke and forward/return stroke can be utilized with this food processor 21.
Referring to
Referring again to
At the left underside of the main housing channel 127, a series of stability projections 129 are seen. The line of stability projections 129 appear on both sides near the edges of main housing channel 127, and acts to stabilize the food processor 121 when placed on a bowl, such as bowl 131 or other rimmed structure which can used the projections 129 to prevent slippage of the main housing channel 127 in the longitudinal direction.
Also seen is hopper 137 shown with a specially shaped plunger feeder assembly including a larger outer plunger 139 and a small inner plunger 141 present. The hopper 139 has a vertical exterior projection 143 which helps to stabilize a stack of various cutter/slicer/grating blade insert assemblies 145. At the other side of the stack of various insert assemblies 145 a curved upward projection 147 acts in concert with the vertical exterior projection 143 to stabilize the vertical stack of cutter/slicer/grating blade insert assemblies 145.
Closely adjacent the hopper 139, a motor housing 149 is located. The motor housing 149 supports a actuation button 151. As can be seen, the whole unit may be about a foot long and may be only about six inches high. The whole unit could be easily stored in a box about the size of a shoe box due to the elimination of the exterior projecting legs in this version of the foot processor 121. Further, the low profile makes the food processor 121 ideal for single use dispensing, such as sliced Parmesan. Or other storable foods where the complete food processor 121 could be cold stored.
Referring to
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In this mode of operation, any processed food is collected within the processed food catcher/storage box 161 until the food processor 121 is turned off, and removed from the processed food catcher/storage box 161 to enable its contents to be emptied. Processed food catcher/storage box 161 will ideally have enough capacity to hold a significant amount of processed food and when larger than the food processor 121 main housing channel 123 and pair of end inserts 125 and 127, it can double as a storage container.
Referring to
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As can be seen in
To the right of the main housing channel 123 a cutter plate 181 is seen. Cutter plate 181 is in essence a trolley which is designed to reciprocally operate within the housing channel 123 in a manner as frictionless as possible. As can be seen, the cutter plate 181 has a main body which has a shape to accommodate stably a series of various cutter/slicer/grating blade insert assemblies 145. The cutter plate 181 has a series of six side axles, each of which support a rotational wheel 73. The curvature of the internal area of the housing channel 123 can be shaped to minimize the friction of the cutter plate 181 as it moves axially through the housing channel 123. The lateral width of the main housing channel 123 and its internal shape is matched to the width of the combination of the cutter plate 181, side axles and wheels to maintain a low friction reciprocating action which is laterally stable without binding.
The end of the cutter plate 71 has a laterally extending drive slot 185 having a pair of flared openings to the drive slot 185 seen as flared opening 187 and flared opening 189. This feature can eliminate some of the demands on a spring loaded drive pin, as will be seen, by enabling the drive pin (not shown in
Referring to
From the otherwise flat face of the main flat face gear 203 a drive pin 207 extends downward from a spring housing 109. When the cutter plate 181 is inserted into the main channel housing 123, the drive slot 185 can capture the drive pin 207 either by springing extension or by entry through either of the flared opening 187 and flared opening 189. When the motor housing 149 with its motor assembly is replaced into its position within the flange 175, and activated, the drive pin 207 will find its way into the drive slot 185 through either of these mechanisms. As soon as the drive slot 185 is engaged, the cutter plate 181 will begin to reciprocate.
Because the reciprocation of the cutter plate 71 is in accord with the circular motion of the gear driven plate 203, the movement of the cutter plate 181 will be in accord with a sine-cosine relationship. The speed of reciprocation of the cutter plate 181 will be highest at the midpoint of its travel period, as before. Note that motor housing 149 includes a lockout guide slot 205 for accommodating the rib 153.
Referring to
While the present invention has been described in terms of a food processor, & more particularly to a mandolin-type linear stroke interchangeable blade type food processor, a wide variety of alternate mechanisms can be used within the mechanisms disclosed can be applied to other devices.
Although the invention has been derived with reference to particular illustrative embodiments thereof, many changes and modifications of the invention may become apparent to those skilled in the art without departing from the spirit and scope of the invention. Therefore, included within the patent warranted hereon are all such changes and modifications as may reasonably and properly be included within the scope of this contribution to the art.
This is a continuation-in-part of co-pending U.S. patent application Ser. No. 11/811,824 filed Jun. 11, 2007.
Number | Date | Country | |
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Parent | 11811824 | Jun 2007 | US |
Child | 11981956 | US |