The invention described and claimed hereinbelow is also described in German Patent Application DE 10 2006 052 597.3 filed on Nov. 8, 2006. This German Patent Application, whose subject matter is incorporated here by reference, provides the basis for a claim of priority of invention under 35 U.S.C. 119(a)-(d).
The present invention relates to a linear roller bearing.
A linear roller bearing of the aforementioned type is known (EP 1199485 A1), with which the individual raceway elements are accommodated via their circular arc-shaped outer surfaces in a matching cylindrical inner bore of a connecting piece, which encloses the raceway element structure. The raceway elements are not adjustable. They react to deformations under stress with excess loads, which result in increased local pressure and, therefore, to a shortened service life.
Self-adjusting linear guides (DE 19 49 182 A1) are also known. These linear guides include raceway plates, which are located in closed cages or housing. These raceway plates, which include the carrier raceways for the rolling elements, have supporting surfaces on the side facing away from the carrier raceway, which provide support on an outer connecting piece. These outer surfaces are slanted diagonally, starting from a center—which forms a rocker bearing—toward the ends. The raceway plates may therefore act as rockers and adapt to changes in shape caused by loads imposed by profiles, e.g., shafts, that pass through linear roller bearings of this type. As a result, loads are distributed on the individual roller bearings more evenly than is the case with rigid, non-adjustable linear roller bearings. Similar self-adjusting linear roller bearings are made known in DE 42 10 039 A1. In those cases, the raceway elements have a bulge on their outer surface. The bulge extends toward the ends in the longitudinal direction and in the circumferential direction, and it allows a tilting motion to take place relative to an enclosing connecting piece.
Self-adjusting linear roller bearings of this type have the disadvantage that they are adjustable only to a minimal extent in the longitudinal direction, e.g., by 0.5°. The adjustment capability is limited by the tarnishing of the raceway plates, which are curved only slightly, in the receiving bore of the connecting piece. The raceway plates are often supported on light metal on lines that extend in the longitudinal direction. The large radius of the ball-like shape of the outer surface is designed to reduce the Hertzian contact pressure and thereby prevent plastic deformation of the connecting pieces that are made of light metal. The connecting pieces are still deformed plastically when high loads are applied and impacts occur.
In summary, known linear roller bearings have the disadvantage of reduced service life and running characteristics even when moderate forces are applied if they are unable to adapt to deformations caused by the penetrating profile, e.g., a shaft. Linear roller bearings of this type, the raceway elements of which have a slightly ball-shaped outer surface, have only minimal adjusting capability, in particular when the rows have large cross-sections, and they make it necessary for the bushing to be secured using separate retaining elements. Since highly divergent radii are supported, all bushings have only minimal adjusting capability in the longitudinal and transverse directions, and they have are unable to retain a profile extending through it.
The object of the present invention is to design a linear roller bearing of the type described in the preamble such that its raceway elements are self-adjusting across a wide range and may adapt to deformations, e.g., of profiles—e.g., shafts—extending through the bearing, independently of each other, in fact. Simultaneously, the bushing, which is composed of raceway elements of this type, is accommodated in a connecting piece in an axially self-retaining manner.
In keeping with these objects and with others which will become apparent hereinafter, one feature of the present invention resides, briefly stated, in a linear roller bearing, comprising a plurality of raceway elements which are grouped around a central axis of the bearing; rows of rolling elements distributed around a circle, as viewed in a cross-section, and arranged essentially parallel to each other and to said central axis of the bearing; at least one connecting piece which encloses said raceway elements in a circumferential direction on at least one longitudinal section such that said raceway elements bear via an outer surface of said longitudinal section against a facing inner surface of said at least one connecting piece, wherein said inner surface and said outer surface are curved biaxially and bear against each other in two dimensions.
As a result, the individual raceway elements may self-adjust in all directions and independently of each other, so that—if the profiles extending through the linear roller bearing deflect, and if connecting pieces enclosing it become deformed—the load is distributed among the individual rolling elements in an extraordinarily even manner, due to the automatic self-adjustment of the individual raceway elements. The raceway elements are tiltable around their longitudinal axis and their transverse axis in a manner similar to that of a ball joint, and can therefore orient themselves on tracks of stationary guide tracks such that a nearly constant load is placed on the individual rolling elements. At the same time, the form-fit connection of the engaged inner surfaces and outer surfaces ensures an axial hold of the bearing bush within a connecting piece that encloses it, without a separate holding element being required.
Further details and advantages of the present invention result from the description, below.
The complete wording of the claims is not presented above, merely to avoid unnecessary repetitions. Instead, reference is made thereto by referring to the claims, and all of these claim features are considered to have been disclosed here expressly and in a manner that is essential for the present invention. All of the features mentioned n the description above and below, and the features that may be deduced exclusively from the drawing are also further components of the present invention, even if they are not given special emphasis and, particularly, if they are not mentioned in the claims.
The present invention is explained below in greater detail in exemplary embodiments shown in the drawing.
Raceway elements 15 are enclosed in the circumferential direction by at least one connecting piece 17—on one longitudinal section, at least—such that raceway elements 15 bear via their outer surface 18 of the longitudinal section against a facing inner surface 19 of the at least one connecting piece 17.
A unique feature of the linear roller bearing 10 according to the first exemplary embodiment is that outer surface 18 and inner surface 19 are curved biaxially and thereby bear against each other in two dimensions. It is advantageous when the biaxial curvature of inner surface 19 has the same dimensions and shape as the curvature of outer surface 18. The biaxial curvature of inner surface 19 and outer surface 18 extends around a first axis that extends along and nearly parallel to central axis 14 of bearing 10, and, simultaneously, around a second axis that extends transversely to the first axis, at a right angle thereto in particular. The radius of curvature of the biaxial curvature around the first axis can differ from that around the second axis. It can be advantageous when, instead, the radius of curvature around the first axis is the same as that around the second axis. Advantageously, these are curvatures of circular segments. In this case, inner surface 19 and outer surface 18, which bear against each other in two dimensions, are curved nearly in the manner of a hemispherical dish. The at least one connecting piece 17 may include a concave receptacle 20—which includes biaxially curved inner surface 19—on its radially inward side. In conformance therewith, raceway elements 15 include—on the outside of at least one longitudinal section—a convexly projecting back 21, which includes biaxially curved outer surface 18. In another, not-shown exemplary embodiment, the design is reversed.
In that case, individual raceway elements 15 are provided, on outer side 18, with a concave receptacle that has a matching, recessed, biaxially curved outer surface 18, while the at least one connecting piece 17 includes—on its inner side—a radially inwardly projecting, convex back with a matching, biaxially curved inner surface.
Raceway elements 15 are movable relative to each other, specifically in the circumferential direction and/or in the radial direction relative to each other. Raceway elements 15 may be acted upon in the circumferential direction and/or in the radial direction by elastic or spring-action means. As a result, linear roller bearing 10 may be inserted into connecting piece 17 relatively quickly and easily such that convex back 21 engages radially in concave receptacle 20 via a form-fit connection. The elastic or spring-action means are so resilient in the circumferential direction and/or the radial direction once the raceway element structure has been inserted in connection part 17 that, due to convexly projecting back 21, raceway elements 15 are forced radially inward, and, when convex back 21 is aligned with concave receptacle 20, raceway elements 15 are acted upon in an elastic or spring-action manner such that convex back 21 engages radially in concave receptacle 20 via a form-fit connection, and raceway elements 15 are then captively held axially in a non-positive and/or form-fit manner inside connecting piece 17.
Due to biaxially curved inner surface 19 and outer surface 18, which bear against each other in two dimensions, raceway elements 15 may tilt around their longitudinal axis and transverse axis in a self-adjusting manner and become oriented on outer surface 12 of profile 11—on which the raceways are formed—such that loads are distributed on individual rolling elements 13 in a nearly constant manner. It is thereby ensured that, when profile 11 deflects, and/or if connecting piece 17 becomes deformed, the load is distributed on individual rolling elements 13 very evenly. Given that raceway elements 15 are movable relative to each other in the circumferential direction and/or in the radial direction, linear roller bearing 10 may be installed in the axial direction of profile 11. The outer diameter measured at the highest point on curved outer surface 18 is thereby reduced to the size of the inner diameter of the cylindrical part of connecting piece 17.
If, when linear roller bearing 10 is slid further into connecting piece 17, convex back 21 and concave receptacle 20 become aligned, the elastic or spring-action means cause raceway elements 15 to be pressed apart in the radially outward direction, and they are captively held in connecting piece 17 via the two-dimensional contact of inner surface 19 and outer surface 18. After profile 11 is inserted, the position of raceway elements 15 is fixed via profile 11 by widening in the radial direction, and, e.g., back 21 shaped like a hemispherical dish is accommodated in matching receptacle 20, which is also shaped like a hemispherical dish. When profile 11 is removed, raceway elements 15 remain in position, since they are prevented from falling out via the forces—acting in the radial and/or circumferential direction—of means 26 acting on raceway elements 15 elastically or with spring action, thereby also ensuring reliable deinstallation. It is clear that, after profile 11—outer surface 12 of which includes raceways for rolling elements 13—is inserted, raceway elements 15 and, therefore, entire linear roller bearing 10 may therefore not be displaced longitudinally, thereby ensuring axially secure positioning.
In deviation from the design shown, linear roller bearing 10 described may only include individual carrier raceways 16 that extend in parallel with each other and with central axis 14, along which individual rows of rolling elements roll forward and backward in the axial direction, without an endless circulation taking place with an additional return track and turnaround sections at the ends. A design of linear roller bearing 10 of this type is suited for use with short reciprocating paths in particular. This design also has the advantage that individual raceway elements 15 may orient themselves—independently of each other—on the assigned guide tracks on outer surface 12 of profile 11. Due to biaxially curved outer surface 18 and inner surface 19, individual raceway elements 15 are self-adjusting, thereby also ensuring that linear roller bearing 10 runs smoothly when rolling elements 13 roll along.
In the first exemplary embodiment shown in
Radially inward cage element 23 that has one longitudinal slot 29—for each carrier raceway 16 of raceway element 15—for rolling elements 13, which extend radially through to particular carrier raceway 16 and roll along carrier raceway 16, and which includes sections 30, 31 that extend beyond carrier raceway 15 on both sides in the circumferential direction. Radially outer cage element 24 engages in the top of both sections 30, 31—which extend outwardly on both sides—and complete a particular return track 25. As shown, each raceway element 15 is accommodated in a longitudinal receptacle 32 of inner cage element 23 in a form-fit manner. Longitudinal receptacle 32 has a nearly U-shaped cross section; the walls on both sides may extend, e.g., slightly in the shape of a wedge, with the wedge tip pointing toward central axis 14. Each carrier raceway element 15 is accommodated in a form-fit manner in longitudinal receptacle 32 of inner cage element 23, and is overlapped radially and held in place via edge strips 34 of inner cage element 23, which overlap raceway element 15, preferably inclined surfaces 33 thereof.
In the third exemplary embodiment, shown in
It is covered radially outwardly in the circumferential direction by an assigned raceway element 15. Particular raceway element 15—together with cage element 22—forms an assigned, adjacent return channel 25 for rolling elements for each carrier raceway. In these exemplary embodiments as well, individual raceway elements 15 are acted upon in the circumferential direction by elastic or spring-action means 26. According to
It is understood that these additional elastic means 26 in
In another, not-shown exemplary embodiment, raceway elements 15 and/or assigned cage elements 22 can be held together in the region of bilateral axial ends using elastic or spring-action means, which permit raceway elements 15 to deflect inwardly and outwardly. These means can be, e.g., annular springs placed radially inward and that exert outwardly directed spring forces.
In the fifth exemplary embodiment, shown in
Linear roller bearing 10 shown in
As shown, when roller bearing 37, 38 is fixed in position three-dimensionally, linear roller bearing 10 may move relative to roller bearings 37, 38 and profile 11 in a self-adjusting manner, due to the spherical receptacle in roller bearings 37, 38. Inner rings 39, 40 of both roller bearings 37, 38 may be advantageously preloaded in the axial direction. Their biaxially curved inner surfaces 19 abut each other, as viewed in the direction of central axis 14. Roller bearings 37, 38 may be installed separately, and, in this manner, particular raceway element 15 with convex back 21 may be inserted in concave receptacle 20 formed by both roller bearings 37, 38 together. This position is secured by clamping inner rings 39, 40 together axially. This also allows linear roller bearing 10 to rotate with inner ring 39, 40, due to the minimal rolling friction of the rolling elements.
In the sixth exemplary embodiment, shown in
In the exemplary embodiment shown in
Particular raceway element 15 is connected with cage element 22 using a snap-in connection. To this end, cage element 22 includes clamping legs 50, 51, which extend upward from central piece 48 of cage element 22 and clamp onto raceway element 15 to connect particular raceway element 15 with cage element 22 such that two clamping legs 50, 51, which form a pair, laterally enclose one raceway element 15 in each case and secure it in position between them. Advantageously, two separate clamping leg pairs 50, 51 are provided along the longitudinal extension of a cage element 22, which extends in the direction of central axis 14. Clamping legs 50, 51 are elastic such that one raceway element 15 may be snapped into place between them, and raceway element 15 is held in place securely by clamping legs 50, 51. Particular raceway element 15 includes—as viewed in the cross section—nearly prismatic side regions 52, 53, which are designed with a slight, outwardly extending “V” shape. The insides of clamping legs 50, 51 facing side regions 52, 53 are formed to match side regions 52, 53.
Linear roller bearing 10 according to the seventh exemplary embodiment is particularly simple in design. Elastic or spring-action means 26 are located between cage elements 22 positioned next to each other in the circumferential direction. Means 26 may have diverse designs, e.g., they may be designed as hollow elements, strips with nearly V-shaped profiles, or the like.
In the eighth exemplary embodiment of linear roller bearing 10, shown in
In this case, the raceways of profile 11 provided for each carrier raceway 16 are designed as recessed longitudinal channels 58 in each carrier raceway 16. The raceway formed by particular longitudinal channel 58 for rolling elements 13 is composed—as viewed in the cross section—of two arc segments 59, 60 having different radii, forming two-point bearing contacts there for spherical rolling elements 13 on particular longitudinal channel 58. These two-point bearing contacts are labeled with points 61, 62, for clarity. This design results in a linear roller bearing 10, with which one carrier raceway 16 of raceway element 15—together with an assigned longitudinal channel 58 of profile 11—forms a four-point bearing contact for spherical rolling elements 13 between them. Back 21 of raceway element 15 is designed such that it can oscillate around the longitudinal axis. As a result, the load is distributed evenly between the left and right raceways, as shown in
In all of the exemplary embodiments, raceway elements 15 are made of metal, as are connecting piece 17 and profile 11. The cage element can be made of plastic.
Instead of the cylindrical sleeve shown, or in addition thereto, connecting piece 17 may also include at least one annular configuration, which encloses and radially supports carrier raceway elements 15 on at least one longitudinal section. This annular configuration may include at least one ring, on inner surface 19 of which raceway elements 15 bear via their outer surface 18 of the longitudinal section. Inner surface 19 of the at least one ring may be curved biaxially and thereby form concave receptacle 20. Corresponding, convexly projecting back 21 on outer surface 18 of particular raceway element 15 then interacts with convex receptacle 20 of the particular ring to provide spherical support. These conditions can also be kinematically reversed, in which case concave receptacle 20 is provided on outer surface 18 of raceway element 15, and convex back 21 is provided on the inner surface of the ring.
In another, not-shown exemplary embodiment, raceway elements 15 include outer surfaces 19, which are parallel to their carrier raceway 16. The ring that encloses raceway elements 15 also has a cylindrical inner surface, and it bears via this inner surface against the outer surfaces of raceway elements 15 to support them. The outer surface of the ring is curved biaxially, at least on one longitudinal section. This biaxially curved outer surface of the ring is enclosed by an outer ring, which includes an inner surface that is also curved biaxially, and via which the outer ring rests on the biaxially curved outer surface of the ring. In this exemplary embodiment, the spherical bearing is therefore formed by the annular configuration with an inner ring and an outer ring that surrounds it. Raceway elements 15 are enclosed by this annular configuration. A kinematic reversal is possible in this case, too, in which case the convexly projecting back is not provided on the ring, but rather on the inside of the outer ring, and the concave receptacle is not provided on the outer ring, but rather on the outside of the inner ring.
It will be understood that each of the elements described above, or two or more together, may also find a useful application in other types of constructions differing from the type described above.
While the invention has been illustrated and described as embodied in a linear roller bearing, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.
Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.
What is claimed as new and desired to be protected by Letters Patent is set forth in the appended claims.
Number | Date | Country | Kind |
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10 2006 052 597.3 | Nov 2006 | DE | national |