The invention comprises a mechanism for converting linear reciprocating motion, from one or more pistons for example, to rotary motion about an axis parallel to the axes of linear motion of the pistons. Alternatively the mechanism may convert rotary motion to linear reciprocating motion. The mechanism may be used in an engine, pump, refrigerator, or compressor for example.
In an axial engine linear reciprocating motion from pistons is converted to rotary motion about an axis parallel to the axes of the linear reciprocating piston motion. Typically multiple pistons are arranged around the axis of the output shaft of the engine. Alternatively in a pump or compressor of a similar configuration, input rotary motion is converted to linear reciprocating motion of a number of pistons, along a parallel axis or axes parallel to that of the rotary input motion.
Swash plate mechanisms are known for converting between linear reciprocating motion and rotary motion. Swash plate mechanisms are extensively used in for example automotive air conditioning pumps, and are used in several forms of Stirling engine (heat engine).
Wobble or z-crank mechanisms are also known for converting between linear reciprocating motion and rotary motion and can offer better mechanical efficiency in low power applications.
It is an object of the invention to provide an improved or at least alternative form of axial mechanism for converting between linear reciprocating motion and rotary motion.
In broad terms in one aspect the invention comprises an axial mechanism for converting between linear reciprocating motion and rotary motion about a substantially parallel axis, comprising
Preferably each Connecting rod is substantially rigidly coupled to its piston at the upper end of the connecting rod.
Preferably each connecting rod is formed with a circular cross-section and with a diameter relative to length such as to give the connecting rod the required degree of flexibility. The connecting rod may have a diameter which is more than ten times less than its length.
In broad terms in another aspect the invention comprises an axial mechanism for converting between linear reciprocating motion and rotary motion about a substantially parallel axis, comprising
Typically each said joint comprises a number of bearings to which lubricant is provided from within the wobble member.
Preferably the wobble member has a hollow interior which may contain lubricant.
In one form the z-crank shaft comprises an internal lubrication communication passage to the hollow interior of the wobble member by which in operation of the mechanism lubricant under pressure is provided to the wobble member and/or to bearings mounting the wobble member to the crank pin of the z-crank shaft and/or to each said joint by which a piston is connected to the wobble member.
In broad terms in another aspect the invention comprises an axial mechanism for converting between linear reciprocating motion and rotary motion about a substantially parallel axis, comprising
Preferably each said integral joint unit comprising a number of bearings is threadedly mounted to the wobble member.
In broad terms in another aspect the invention comprises an axial mechanism for converting between linear reciprocating motion and rotary motion about a substantially parallel axis, comprising
With this arrangement there is no bearing on the other side of the crank pin. Preferably also balance weights are provided on the same output drive end of the z-crank.
In broad terms in another aspect the invention comprises an axial mechanism for converting between linear reciprocating motion and rotary motion about a substantially parallel axis, comprising
Preferably the resilient mount or bearing is arranged to apply some degree of tension on the end of the torque restraint arm towards the hub centre.
Preferably the torque restraint member is pivotally coupled to the wobble member on either side of the rotational axis of the z-crank shaft, along an axis passing transversely through a longitudinal axis of the crank pin at a point at which a longitudinal axis of the output drive end passes through the longitudinal axis of the crank pin of the z-crank shaft in particular on either side of a point referred to herein as the “hub centre”.
In this specification, “converting reciprocating motion to rotary motion” includes the opposite conversion—of rotary motion to reciprocating motion, unless the text indicates otherwise. Also, the term “piston” includes, but is not to be limited to: a piston of known type in a single- or double-acting engine; a displaces; and a reciprocating ram such as can be used as a positioning mechanism.
The term ‘comprising’ as used in this specification and claims means ‘consisting at least in part of’, that is to say when interrupting independent claims including that term, the features prefaced by that term in each claim will need to be present but other features can also be present.
The accompanying drawings show a preferred form of the mechanism of the invention utilised in an external combustion/heat engine, by way of example and without intending to be limiting. In the drawings:
a is a close up view and
The preferred form linear-rotary motion conversion mechanism of the invention is described as part of an engine and in particular a Stirling engine, for converting linear reciprocating piston motion to rotary motion of an output shaft of the engine. In this description the terms “upper” or “top” and “lower” or “bottom” or similar are used to describe the mechanism in an orientation in which the output drive end of the z-crank shaft is lowermost and the crank pin of the z-crank shaft is uppermost, but it will be appreciated that the mechanism may be used in an engine (or pump or compressor) in which the output end of the crank shaft is uppermost, or to either side, or in any orientation, and the use of the relative terms upper or top and lower or bottom or similar should not be read as limiting the following description.
Referring initially to
A wobble member 6 is rotationally mounted on the angled crank pin 3. In the preferred form the wobble member 6 is of a generally tubular or cylindrical form as shown and is carried on the z-crank shaft 1 by upper and lower bearings 7a and 7b which may for example be ball bearings (see
For convenience in this description the wobble member 6 will hereafter be referred to as the boss 6.
As referred to four knuckle joints for coupling to the connecting rods of pistons. of the engine are equidistantly spaced around the boss 6 as shown, and are fixed to the boss 6. In the preferred form a reduced diameter end 8 of each of four hub pins 9 are threaded into transverse bores 10 radially spaced around the boss 6 (see
Referring particularly to
The other end 24 of the torque restraint member 20 is coupled directly or indirectly to the casing of the engine, as a non-moving reference point. In the preferred form the end 24 of the torque restraint arm 20 is mounted in a bearing 25 (referred to herein as anti-rotation bearing 25) in turn mounted in the part 5 of the engine casing. The end 24 of the torque restraint arm 20 may be fixed to the engine body or casing in any way, or to any other non-moving reference point, but must be fixed by a bearing which allows for reciprocating oscillatory movement of the torque restraint arm about the longitudinal axis of the end 24 thereof, if the longitudinal axis of the end 24 of the torque restraint arm 20 passes exactly through the hub centre of the mechanism. If it does not, the torque restraint arm 20 may also undergo some longitudinal reciprocating movement (reciprocating movement along the axis of the end 24 of the torque restraint arm 20) as the mechanism rotates. To accommodate at least a small degree of such longitudinal, reciprocating movement the anti-rotation bearing 25 may be mounted so as to allow the bearing to move in the direction of the longitudinal axis of the torque restraint arm, to some degree. For example the anti-rotation bearing 25 may be resiliently mounted to allow for any such longitudinal reciprocating movement of the end 24 of the torque restraint arm.
In operation, linear reciprocating motion of the connecting rods 29, driven by the pistons of the engine, in the direction of arrows LM in
The torque restraint member pivotally coupled to the wobble member or boss 6, along a transverse axis passing through the hub centre results in the bearings 21 between the torque restraint arm and the wobble member or boss being comparatively lightly loaded, and relatively small bearings can be used. Preferably the axis passing through the bearings 21 between the torque restraint arm and the boss is at 45 degrees to the longitudinal axis of the cylinders of the engine and the connecting rods, which minimises the width of the figure of eight motion executed by the conrod connection knuckle joint during operation and consequently minimises side load on the pistons and vibration.
The figure of eight motion of the connecting rod ends causes a torsional vibration of the engine at twice engine frequency. Preferably for a four cylinder machine if the position of the bearing 25 is moved tangentially with suitable phasing to the shaft rotational position so that torsional vibration is cancelled.
During operation of the mechanism the lower ends of the connecting rods tend to undergo, as well as reciprocating motion in axis, some sideways motion in a 360° orbit, when viewed down the axis of the piston cylinder. In the preferred form this is accommodated by constructing the connecting rods to have sufficient inherent flexibility to accommodate this motion. Conventionally connecting rods are formed so as to be rigid. The connecting rods may have a circular or rounded cross-section. The cross-section diameter of the connecting rods relative to their length is such as to give the connecting rods the required degree of flexibility (although the connecting rods are formed from for example steel). The connecting rods will then flex through a 360 degree orbit at the knuckle joint end. The connecting rods may have a diameter which is more than ten times less than their length. The connecting rods still have sufficient rigidity to effectively transfer the downward piston force to the wobble mechanism without buckling of the connecting rod. The connecting rods may be described as double flexure connecting rods as they flex in two planes. The connection of the connecting rods to the pistons at the upper ends of the connecting rods may be rigid, thereby avoiding the need for a universal joint at this connection. There is then no need to provide lubrication at any such joint between the upper end of the connecting rod and piston.
In the preferred embodiment described the z-crank shaft 1 is supported by the bearing 4a mounted in the part 5 of the engine casing as referred to previously, and the bearing 4b mounted in the lower part of the generator casing 53, both below the angled crank pin 3 of the z-crank shaft 1. There is no bearing above the crank pin. In addition balance weights are provided below the. crank pin 3. An upper balance weight 46 is fixed towards the upper end of the z-crank shaft but below the crank pin 3, above the bearing 4a. A lower balance weight 45 is mounted below the bearing 4b. The lower balance weight 4b may also comprise vanes so that it will act as a cooling fan for the generator. With this arrangement it is also necessary only to provide a single seal, being the seal 31 (see
In the preferred form the hub pins 9 thread into the boss 6. Each hub pin 9 and connecting rod knuckle joint comprising the bearings 12, 16 and 17 can be formed as a separate unit from the boss 6 and subsequently threaded into the boss 6. This is advantageous for assembly of the mechanism, and also subsequent replacement of any of the knuckle joint bearings since it is necessary only to disconnect the connecting rod from the delis 11 which allows the knuckle joint-hub pin assembly to be unscrewed from the boss 6 and a replacement to be screwed into place.
In the preferred form mechanism shown the top of the hollow boss 6 is closed by a cap (not shown). The lower end of the boss 6 is sealed to the z-crank shaft by a rotary lip seal 31 (see
The forgoing describes the invention including preferred form thereof. Alterations and modifications as would be obvious to those skilled in the art are intended to be incorporated within the scope hereof as defined in the accompanying claims.
Number | Date | Country | Kind |
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552006 | Dec 2006 | NZ | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NZ2007/000359 | 12/12/2007 | WO | 00 | 10/22/2009 |