This patent application generally relates to a system for harvesting mechanical energy and converting it to electrical energy. More particularly it relates to a system for transforming vibratory motion into rotational motion of a magnet that induces current in a coil. It also relates to systems for converting vibratory motion of a magnet into electricity and for converting a supplied current into oscillation and rotation of magnets.
Various schemes have been proposed to harvest mechanical energy from the environment, such as vibration, as described in commonly assigned U.S. Pat. Nos. 7,081,693, 7,256,505, both incorporated herein by reference, in commonly assigned U.S. patent application Ser. Nos. 12/761,259 and 13/038,339, both incorporated herein by reference, and in the paper, “Harvesting Power from Multiple Energy Sources for Wireless Sensors,” by Christopher P. Townsend, Michael J. Hamel, and Steven W. Arms, presented at the Fifth Energy Harvesting Workshop and Tutorial at the Roanoke, Va., Mar. 2-4, 2010 incorporated herein by reference. However, the amount of energy harvested has not been sufficient for many applications. Thus, better systems for harvesting mechanical energy and converting to electrical energy are needed, and these systems are provided by the present patent application.
One aspect of the present patent application includes a device that includes a first magnet, a second magnet, and a coil. The first magnet is constrained to move in substantially-linear motion. The second magnet is mounted to move in rotational motion. The first and second magnets are positioned so the substantially-linear motion of the first magnet causes rotation of the second magnet. The coil is adjacent the second magnet, and rotation of the second magnet induces a current in the coil.
Another aspect of the present patent application includes a device that includes a coil and a system for non-contact converting substantially-linear motion into rotational motion. The coil is positioned to convert the rotational motion into electricity.
Another aspect of the present patent application includes a device that includes a coil and a system for non-contact converting rotational motion into substantially-linear motion. The coil is positioned to convert the linear motion into electricity.
Another aspect of the present patent application includes a device, that includes a coil, a first magnet, a second magnet. The first magnet is constrained to move in substantially-linear motion. The second magnet is mounted to move in rotational motion. The first and second magnets are positioned so at least one from the group consisting of the substantially-linear motion of the first magnet causes rotation of the second magnet and the rotation of the second magnet causes the substantially-linear motion of the first magnet. The coil is positioned adjacent one from the group consisting of the first magnet and the second magnet.
a is a front view illustrating a rotating magnet in its rotating magnet holder with bearing rods and ball bearings connected to a housing of a rotating magnet assembly without the coil bobbin in place;
b is a three dimensional view illustrating the rotating magnet in its rotating magnet holder with bearing rods and ball bearings of
a is a three dimensional view of another embodiment of a scheme for providing a linear magnet in which the linear magnet is mounted with springs in a tube and the linear magnet is located near a rotating magnet assembly of
a- 19a and 10b-19b are views illustrating the magnetic fields of the linear magnet and the rotating magnet in different positions of the linear magnet and how vibratory movement of the linear magnet causes magnetic field interaction that causes rotation of the rotating magnet;
The present applicant built a device for harvesting mechanical energy and converting it into electrical energy. In one embodiment, prototype rotating magnet energy harvester device 30 included a pair of magnets, one magnet subject to vibrating movement called linear magnet 32 and the other capable of rotating movement called rotating magnet 34, as shown in
In prototype 30 built by the applicant, both magnets 32, 34 were neodymium, available from KJ Magnetic of strength N42. Linear magnet 32 had part number R824, had in inside diameter of ⅛ inch, an outside diameter of ½ inch, and a thickness of ¼ inch. Its mass was 5.66 g. Rotating magnet 34 had part number DC4, an outside diameter of ¾ inch a thickness of ¾ inch, and a mass of 13.6 g.
In prototype 30, linear magnet 32 was mounted to one end of cantilever beam 36 which was made of spring steel having a stiffness of 50 N/m. Cantilever beam 36 was clamped to cantilever beam support member 38 with cantilever beam clamp 40 and connected to mounting plate 42.
Rotating magnet 34 was mounted in rotating magnet assembly 44 that included housing 46 and that was also connected to mounting plate 42, as shown in
Cantilever beam 36 and rotating magnet 34 were oriented so direction of vibration 58 of linear magnet 32 on cantilever beam 36 was substantially parallel to axis of rotation 52 of rotating magnet 34, as shown in
Mounting plate 42, along with cantilever beam 36, linear magnet 32, and rotating magnet 34 were all subjected to vibration on a shaker (not shown), to which mounting plate 42 was attached. When tuned, linear magnet 32 mounted on cantilever beam 36 vibrated with a much larger displacement than the amplitude of vibration of the shaker and of housing 46 holding rotating magnet 34.
Linear and rotating magnets 32, 34 were positioned so the resulting relative displacement of linear magnet 32 as it vibrated created a magnetic field that shifted with time at the location of rotating magnet 34, causing rotating magnet 34 to rotate, as more fully described herein below.
For assembling prototype 30, ball bearings 54 were inserted in holes in housing 46 and bearing rods 48 were pressed through the ball bearings 54 into the holes in magnet holder 50 so magnet holder 50 with its magnet 34 and bearing rods 48 were held in housing 46 and could spin freely with ball bearings 54, as shown in
Prototype 30 also included coil bobbin 60 holding pair of coils 62, as shown in
The rotation of rotating magnet 34 induced an electrical current in the windings (not shown) of coils 62. For testing, the current was passed from the windings through a resistive load (not shown) whose resistance was adjusted to match the impedance of coils 62. In prototype 30 a resistance box was used for the resistance, making adjustment easy. The present applicant tested the device by measuring the RMS voltage across the matched resistive load to determine the power produced.
In one embodiment of operating the prototype 30 on the shaker, the present applicant adjusted the length of cantilever beam 36 and the frequency and amplitude of vibration of the shaker until he saw that cantilever beam 36 was oscillating with a large amplitude, indicating it was in resonance, and that rotating magnet 34 was rotating rapidly in one direction.
Adjustable parameters, such as material, length and thickness of cantilever beam 36, mass of linear magnet 32 and mass of non-magnetic material mounted on cantilever beam 36, as well as the influence of nearby rotating magnet 34, determine the beam's natural frequency of vibration.
The present applicant also found that rotating magnet 34 rapidly flipped even if linear magnet 32 was, by hand, moved very slowly past rotating magnet 34.
As an alternative to dissipating electricity harvested in a resistive load for testing, the electricity could also be used to power any other load, such as an electronic circuit, or it could be stored in an electrical storage device, such as a capacitor or a battery. A circuit to rectify or regulate the electrical current can also be included.
Thus, a device, such as prototype rotating magnet energy harvester device 30, can be used to harvest energy by converting substantially-linear motion, such as that of linear magnet 32, into rotational movement of rotating magnet 34 and then converting the rotational energy of rotating magnet 34 into electrical energy in coil 62. That electrical energy can then be used by the load or stored.
“Substantially-linear motion” includes vibratory motion, such as the vibratory motion of cantilever beam 36 in prototype 30. “Substantially-linear motion” also includes an arc segment of a pendulum (not shown). Though a cantilever beam and a pendulum's path is actually along a segment of a circle with a radius equal to the length of cantilever beam 36 or pendulum, as the beam or pendulum with linear magnet 32 mounted passes in the vicinity of rotating magnet 34, the arc segment along which it travels and along which it has an effect on rotating magnet 34 is close enough to linear that it may be considered to be substantially-linear motion. “Substantially-linear motion” also includes a portion of fully rotating motion, such as shown in
“Substantially-linear motion” also includes seemingly continuous motion along a straight line in one direction, as shown in
Under some circumstances of relative magnet positioning and shaker frequency, the present applicant found that rotating magnet 34 of prototype 30 rotated 180 degrees and then rotated back. In other circumstances of relative magnet positioning, shaker frequency, and linear magnet amplitude, rotating magnet 34 rotated continuously in one direction. The present applicant found substantially greater power was generated when the alignment of linear magnet 32 with rotating magnet 34 and the frequency and amplitude of vibration of linear magnet 32 were right to produce continuous rotation of rotating magnet 34 in one direction. In addition to their relative position, the frequency of vibration of linear magnet 32, and the amplitude of vibration, the type of motion experienced by rotating magnet 34 may also depend on factors such as the sizes and magnetic strengths of the linear and rotating magnets 32, 34.
In prototype 30 linear magnet 32 was mounted to single cantilever beam 36, providing vibration substantially parallel to axis of rotation 52 of rotating magnet 34. In another embodiment, linear magnet 92 is mounted in linear magnet holder 94 which is mounted on parallelogram cantilever beam 96 which is mounted on parallelogram spring base mount 98, as shown in
In prototype 30, two coils 62 adjacent rotating magnet 34 had their coil axes perpendicular to the axis of rotation 52 of rotating magnet 34, as shown in
Rotation of rotating magnet 34 induced a current in each of two coils 62, as shown in
In another embodiment, two or more rotating magnets 116, each in its own rotating magnet assembly 118, can be positioned so motion of single linear magnet 120 within compression spring assembly 121 causes rotation of all rotating magnets 116, as shown in
Alternatively, two or more linear magnet assemblies 121 can be positioned so motion of single rotating magnet 116 causes oscillation of all linear magnets 120 in those linear magnet assemblies 121, as would be indicated in
In another example of this embodiment of “substantially-linear motion,” linear magnet 120 is constrained by one or more compression springs 122 and spring guide 124 as shown in
Other kinds of springs can be used as well, such as flat diaphragm springs 136, as shown in
A time sequence in
Linear magnet 32, in this example, has its north pole always facing up. When linear magnet 32 was at its highest vertical position, as shown in
Similarly, when linear magnet 32 has descended to its lowest vertical position, as shown in
Intermediate positions between these extremes are shown in
The result of further descent by linear magnet 32 is shown in
When linear magnet 32 further descended, as shown in
a, 16b to 19a, 19b show possible positions of rotating magnet 34 as the linear magnet now rises from the lowest position shown in
Moving linear magnet 32 by hand applicants found that slow speed linear movement near the center line of rotating magnet 34 provided high speed rotation or flipping of rotating magnet 34, and this high speed flipping does not depend on speed of linear magnet 32. Rotating magnet 34 was seen to be sensitive even to slow movement of linear magnet 32, and a slight movement of linear magnet 32 caused a quick flip in rotating magnet 34. They found that prototype 30 worked well to convert linear movement into rotational movement. They recognized that prototype 30 could also convert rotational movement into linear movement, such as vibration, as further described in several embodiments herein below.
In one embodiment, an AC current is supplied to the coil surrounding rotating magnet 34 of
In one embodiment, coil 150 on coil bobbin 152 extends around linear magnet 120, as shown in
In other embodiments, extended bearing rod 158 is connected to rotating magnet 116 of
In another embodiment, two or more linear magnets 120, each with its own coil 150 are positioned so rotation of a single rotating magnet 116 of
In another embodiment, generator or permanent magnet motor 162 is connected to extended bearing rod 158, as shown in
In another embodiment, an AC current is supplied along wires 166 from power supply 168 to coil 150 surrounding linear magnet 120, as shown in
While the disclosed methods and systems have been shown and described in connection with illustrated embodiments, various changes may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
This application claims the benefit of U.S. Provisional Patent Application 61/433,426, filed Jan. 17, 2011, “Linear-Rotating Magnet Energy Harvester,” incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2012/021537 | 1/17/2012 | WO | 00 | 9/9/2013 |
Number | Date | Country | |
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61433426 | Jan 2011 | US |